TURNING. GS-Series Performance Horizontal Turning Centers.

Transcription

1 TURNING GS-Series Performance Horizontal Turning Centers

2 GS-Series Overview The GS-Series horizontal turning centers have been a market leader for rigid and reliable CNC lathes for years. These proven workhorses are sure to give you a truly versatile machine at a competitive price. With three unique classifi cations (Compact Footprint, Large Footprint, and MSY Confi guration) the GS-Series is sure to have the machine confi guration you are looking for. Everyone knows with the name Hardinge on it you can expect the best quality and customer service! Compact & Large Format Footprint (pages 3-13) GS 150 GS 00 GS GS 51 GS 51 A GS 00/ GS 00/ L GS 50 GS 50 L M, S, Y (Live Tooling, Sub Spindle, Y Axis) Confi guration (Pages 1-) GS 00 MY GS 00 MS GS 00 MSY GS 50 MY GS 50 MS GS 50 MSY

3 GS-Series Performance Turning Centers Exceptional combination of features for speed, power, accuracy, and durability in a compact design and affordable price GS-Series turning centers are rigid and reliable machines that feature a robust one-piece cast iron base, heavy-duty linear guideways and ballscrews, and many standard value-added features heavy-duty dual-wound spindle motor, 3-jaw chuck, 0-psi through-tool and headwall coolant, foot switch, chip conveyor interface, air hose with air gun, a swing-out CNC control panel for ease of operation, and much more. Oi-MD CNC controls include many value-added features that are offered as options by other machine builders. Choose from the numerous productivity options and you ll have a truly versatile machine and with the level of quality you would expect with any Hardinge product. GS A-5 spindle nose - - (15-hp) spindle drive system (1.5ft-lb) torque -,000-rpm spindle speed - 150mm ( ) jaw chuck standard GS 00 - A- spindle nose - - (15-hp) spindle drive system - 0 (15ft-lb) torque - 5,000-rpm spindle speed - 00mm (8 ) jaw chuck standard GS - A-5, 1C spindle nose - - (15-hp) spindle drive system (1.5ft-lb) torque -,000-rpm spindle speed - mm (1.5 ) bar capacity GS 51 - A-, 0C spindle nose - - (15-hp) spindle drive system - 0 (15ft-lb) torque - 5,000-rpm spindle speed - 51mm ( ) bar capacity Compact and Large Frame GS 00/ and GS 00/ L - A- spindle nose (5-hp) spindle drive system - 08 (301.1ft-lb) torque -,00-rpm spindle speed - 00mm (8 ) jaw chuck standard GS 50 and GS 50 L - A-8 spindle nose (5-hp) spindle drive system - 0 (31.3ft-lb) torque - 3,500-rpm spindle speed - 50mm (10 ) jaw chuck standard 3

4 The Hardinge Advantage The Hardinge spindle design is both collet and jaw chuck-ready and does NOT require a spindle adapter. Collet ready spindle only available on GS & GS 51 models. Hardinge Spindle shown with Collet - Collet seats directly in the Hardinge spindle - Minimum overhang from the spindle bearings assures that spindle accuracy is transferred directly to the workpiece - Maximum rigidity and gripping power is transferred to the part - Minimum weight on spindle - Maximum utilization of - Optimum T.I.R. - Gripping force directly over the workpiece - Superior tolerances and fi nishes - Capable of using maximum machine stroke capacity - Quick changeover collet draw tube is easily and accurately adjusted from the back of the spindle - Longer tool life - Ability to use a wide variety of workholding devices: Sure-Grip 3-jaw chucks, collets, FlexC quick-change collets, step chucks, Sure Grip expanding collets, Dead-Length systems, fi xture plates and others COLLET-READY SPINDLE DESIGN Minimal distance from spindle bearings to tool tip COLLET-READY SPINDLE DESIGN Hardinge Spindle shown with 3-Jaw Chuck The Hardinge spindle design allows quick changeover from bar work to chucking work! Minimal distance from spindle bearings to tool tip Collet Grip on bar stock Collet Grip on bar stock Excessive overhang from spindle Excessive overhang from spindle Ba COLLET ADAPTER CONFIGURATION COLLET ADAPTER CONFIGURATION Bar runout Colle Collet Collet adapter Collet adapter Hardinge s Collet Ready Spindle

5 GS 00/(L) and GS 50(L) Industry s most reliable motors and drives. Heavy-duty axis motors and drives provide superior machine capability. 1-Station vertical block top plate standard VDI top plate with or without live tooling is available as an option. Non-contact magnetic spindle encoder eliminates the need for belted encoder, increasing overall reliability. One-degree spindle orient included. Best-in-class spindle design incorporates -roller and -angular contact bearing for superior rigidity, thermal stability and overall spindle life. Dual-wound spindle motor provides heavy-duty cutting capabilities. Machine base and all major castings are made with high quality grey cast iron for superior rigidity, durability, and thermal stability. 1-Station vertical block top plate standard VDI top plate with live tooling is available as an option. All machines are laser inspeced to strict quality standards. Machine Construction Environmentally friendly grease lubrication minimizes overall maintenance cost. Heavy-duty linear guideways provide optimum stiffness and rigidity, resulting in heavier cutting capability and longer machine life. Heavy-duty, fi xed pretensioned double-nut C- class ballscrews provide superior rigidity, machine accuracy and repeatability. Strategically ribbed 30-degree slant bed design of one piece construction. Fully-programmable #5 MT hydraulic tailstock option features robust boxway design for optimum tailstock rigidity. GS 150, GS 00, GS & GS 51 All of the features and benefi ts listed above that are not called out below also apply to the GS 150 and GS 00 models. High class double-nut ball screws provide superior machine accuracy and repeatability. Strategically ribbed 5-degree slant bed design of one piece construction. Standard features include: 3-Jaw wedge-style chuck (N/A GS /51) One-degree spindle orient Spindle reference (servo lock) Rigid tapping Run time and parts counter Chuck/collet closer foot switch Chip conveyor Interface Swing-out CNC pendant Air hose with air gun Complete operator s, programmer s and maintenance documentation Fully-programmable # MT hydraulic tailstock option eliminates human intervention compared to competitive designs. High quality linear guideways provide greater positioning accuracy, faster traverse rates, less machine wear, longer machine life and overall machining consistency. 5

6 1-Station Vertical Top Plate Standard 1-station vertical block top plate Minimal tool interference Bidirectional turret indexing allows shortest path indexing for reduced non-cut time. The non-lift turret indexing ensures contaminant-free operation indexing is by a brushless servomotor with positive hydraulic clamping on a 3-piece curvic coupling. The turret pivot (safety shear) feature helps prevent damage to the machine. Coolant is fed through round shank tool holders via turret ports, allowing coolant to be precisely directed to the machining operation. Live tooling is not available. Rigid tapping Synchronization between the main spindle and the Z-axis motion provides precise and fast rigid tapping operations. Large machining area (collet ready spindle shown) G H I A C Jaw Chuck Size B F D E GS 150 and GS 00 A 1.5mm (.38") B 0.0mm (15.8 ) C 10.0mm (.3") D 15.0mm (5.8 ) E.0mm (.33 ) F 31.0mm (13.5") G 18.5mm (7.185 ) H 07.5mm (8.1 ) I GS 00/ and GS 50 A 18.5mm (7.30") B 00.0mm (3. ) C 10.0mm (.3 ) D 10.5mm (8.88 ) E 1.0mm (.30 ) F 5.0mm (.0") G H 07.5mm (8.1 ) I 31.5mm (. ) GS 00/ L and GS 50 L A 18.5mm (7.30 ) B mm (1.3 ) C 10.0mm (.3 ) D 10.5mm (8.88 ) E 1.0mm (.30 ) F mm (.3 ) G H 07.5mm (8.1 ) I 31.5mm (. ) plus 10mm (.7 ) quill stroke Minimal tool interference GS 150, GS 00, GS, and GS 51 GS 00/ and GS 50 5mm (17.87 )

7 VDI Top Plate Optional VDI top plate VDI top plate live tooling option Bidirectional indexing of the 1-station VDI-30 turret top plate (VDI-0 on GS 00/ and GS 50 models) allows shortest path indexing for reduced non-cut time. Easier processing of part families and fewer setups are realized due to the fact there are a large number of tool stations. Fast setup times are possible by using quick-change VDI tool holders. The non-lift turret indexing ensures contaminant-free operation indexing is by a brushless servomotor with positive hydraulic clamping on a 3-piece curvic coupling. The turret pivot (safety shear) feature helps prevent damage to the machine. Coolant is fed through tool holders via turret ports. This allows the operator to direct coolant precisely to the machining operation, providing enhanced cutting and chip management. Live tooling is available as an option. Rigid tapping is included. Large machining area A B C G H I Jaw Chuck Size F D E Minimal tool interference GS 150, GS 00, GS, and GS 51 GS 150 and GS 00 shown Static VDI top plate is a full lead time option. GS 150 and GS 00 A 1.5mm (.38") B 0.0mm (15.8") C 7.0mm (1.850 ) D 15.0mm (5.8") E 7.0mm (. ) F 31.0mm (13.5") G 18.5mm (7.185 ) H 07.5mm (8.1 ) I GS 00/ and GS 50 A 17.5mm (7.07") B 00.0mm (3.") C 7.0mm (1.850 ) D 188.0mm (7.0") E 3.5mm (3.81 ) F.0"/ 5.0mm G H 07.5mm (8.1 ) I 31.5mm (. ) GS 00/ L and GS 50 L A 17.5mm (7.07 ) B mm (1.3 ) C 7.0mm (1.850 ) D 188.0mm (7.0 ) E 3.5mm (3.81 ) F mm (.3 ) G H 07.5mm (8.1 ) I 31.5mm (. ) plus 10mm (.7 ) quill stroke GS 00/ and GS 50 The illustrations represent the maximum part diameters that can clear adjacent tool holders. A balanced weight distribution of tooling on the top plate is recommended. 7

8 Machine Option Live tooling/c-axis contouring The 5,000-rpm live tooling option (,000-rpm on GS 00/ and GS 50 models) eliminates the need for many secondary milling machine operations, reducing additional part handling and setup cost. All stations of the top plate are live-tool ready with only one station actively driven at one time. Separate servomotors are used for turret indexing and live tool operations. A disc-type hydraulic spindle brake provides positive locking during static machining operations. C-axis provides positioning in increments of.001 degree. Three-dimensional contouring, complex round and prismatic machining, square shoulder and lettering are accomplished by synchronizing the spindle with the X and Z axes. Rigid tapping can be done with both cross-and end-working functions. 0-Bar (-psi) thru-tool coolant This high capacity coolant option provides direct fl ow of cooant to the active tool cutting operation, providing enhanced chip management, higher permissible feeds and speeds, cooler machining conditions for longer tool life and optimum surface fi nishes. Parts catchers The catcher options allow the operator to conveniently retrieve fi nished workpieces from outside the machining area during the machining cycle. A slide-type catcher is offered on GS 150 and GS 00 machines. Arm-type is offered on all GS models. Slide-type GS 150, GS 00 Productivity options for enhanced machining performance Arm-type GS, GS 51 GS 00/(L) and GS 50(L) Automatic tool touch probe The retractable probe arm provides quick setup and easy use, enabling automatic insertion of tool offsets. The four-direction probe makes it possible to touch off both internal and external working tools. The machine can also be programmed to automatically touch off tools and be used for in-cycle tool wear and breakage detection. The probe arm swings up to storage position on the headwall. Thermal Stabilization Package Includes a spindle chiller, circulation fan and, X & Z-axis scales. This option will improve the overal thermal stability and minimize the warm up period. This productivity option makes the machine more thermally stable, requiring less human intervention for offset changes during the warm up period. Only available on the GS, 51, 150, and 00. Robust hydraulic tailstocks The fully-programmable tailstock options offer a robust design for greater stability when machining long components between centers, allowing closer tolerances, better surface finishes and higher speeds and feeds. It is hydraulically positioned and automatically controlled by the part program or manually pressure regulated via the control panel. GS 150 and GS 00 machines feature a MT # tailstock on with 370N (7lb) thrust rating. GS 00/ and GS 50 machines feature a MT #5 tailstock with 35N (103lb) thrust rating. A 5.5m/min (1ipm) maximum feedrate is featured on all machine models. GS 00/ (L) GS 50 (L) Steady rest The steady rest is available on GS 00/ (L) and GS 50 (L) long bed models to support long cylindrical parts, allowing heavier cuts and reduced tooling chatter while maintaining precision tolerances and surface fi nishes. Part probe The part probe with macros allows in-process workpiece size verifi cations and automatic CNC adjustment of work offsets. The probe is capable of performing rapid fi rst-off inspection, in-process reporting and allows lights out machining. 8 Other optional features: - Chip Conveyor - VDI Turret Tooling - Manual VDI Tool Presetter System - Bar Feed Systems - Transformers - Stack light - Mist collector

9 Hardinge Turnkey Solutions Factory Automation As the only machine tool manufacturer offering turning, milling, grinding, workholding and custom solutions, Hardinge is ideally positioned within the market to provide you with an economical automation solution that meets your expectations Let our experienced team discuss your custom solutions project; Please call us at Easy Transportation and Installation GS-Series Automatic Gantry Part Exchanger offers a unique compact design that harmoniously couples with the Hardinge GS-Series lathe for easy installation and transportation. Patented Unique Module Pallet The module pallet is flexible to care for different workpiece sizes. A slant design and auto center adjustment enlarges the workpiece capacity and saves space. Fast Part Exchange Time The Automatic Gantry system s compact design reduces the travel of the part. There is no need to open the front door allowing for faster part exchange times. The time to exchange parts including the auto-door action is within seconds.

10 Spindle Drives GS-Series Performance Turning Centers ful spindle drives SPINDLE OUTPUT / uc inge/fanuc ies GS Winding inge/fanuc e/fanuc ies GS Winding GS nding 1 ens 810D e/fanuc 1 1 GS 10 D 8 ding Hardinge/Fanuc High Winding SPINDLE OUTPUT / SPINDLE OUTPUT / min, 15min,S3 S3 0% 15% min operating zone 1 15 min, S3 0% min, S3 30min,S3 0% 0% 5 min operating zone min, S3 50% min operating zone min, S3 15% min operating zone min, S3 0% min, S3 150% min, S3 15% min, S3 15% min, S3 0% min, S3 15% min, S3 0% Spindle speed (1500rpm) Spindle speed (150rpm) FANUC Spindle 3500Motor Spindle 750speed (3500rpm) FANUC 00 Spindle Motor Spindle FANUC Spindle 0 speed Spindle speed (000rpm) Motor (1500rpm) 77 Spindle Spindle speed speed (5000rpm) (150rpm) FANUC FANUC Spindle Spindle Spindle Motor speed Motor (000rpm) FANUC Spindle FANUC Spindle speed Spindle Motor (5000rpm) FANUC Spindle Motor FANUC Spindle Motor Motor SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE SPINDLE OUTPUT OUTPUT / 15min,S3 15% min,S3 15% min,S3 10 operating 0% zone min,S3 10 min 0% operating zone min, S3 15% min, S3 15% Spindle speed (1050rpm) FANUC Spindle Motor Spindle speed (00rpm) Spindle FANUC speed Spindle (00rpm) (1050rpm) Motor FANUC FANUC Spindle Motor GS GS 150/ GS 150 GS GS 00/51 GS 00 GS GS 00/ & & GS 00/ L S-0% GS 00/-L 13 S-0% S-0% 700 S-0% min zone S-0% 0. 5 min operating zone 30 S-0% 18 S15 min operating zone S min operating zone S-0% 1 0 S-0% 18 5 min 5 operating min operating zone zone 15min,S3 15% S-0% min, min, S3 S3 15% 15% min, S3 15% min,S3 0% min, 15 S3 min, 15% S3 15% 0 S min, S3 15% 1 0 S-0% S-0% S S S-0% S Spindle speed 100 (000rpm) Spindle speed 0 (5000rpm) Spindle speed (00rpm) Spindle SIEMENS speed Spindle (1500rpm) Motor SIEMENS Spindle Motor SIEMENS Spindle Motor speed (3500rpm) Spindle speed (1500rpm) Spindle speed (150rpm) FANUC Spindle Motor Spindle FANUC speed Spindle (875rpm) Spindle speed (150rpm) Spindle speed (1050rpm) Motor 0 FANUC Spindle Motor FANUC Spindle Motor Spindle 1500 speed 000 (1050rpm) FANUC Spindle Motor FANUC Spindle Motor FANUC Spindle Motor FANUC Spindle Motor SPINDLE OUTPUT / SPINDLE OUTPUT / GS 150 GS 00 GS 00/ & GS 00/-L 1 15 min, S3 0% min, S3 0% min, S3 0% min, S3 0% Spindle speed (000rpm) Spindle speed (000rpm) FANUC Spindle Motor FANUC Spindle Motor min, S3 0% min, S3 0% 30 min, S3 0% min, S3 0% Spindle speed Spindle (5000rpm) speed (5000rpm) FANUC Spindle FANUC Spindle Motor Motor SPINDLE OUTPUT / 1 SPINDLE SPINDLE OUTPUT OUTPUT / / SPINDLE SPINDLE OUTPUT OUTPUT / SPINDLE OUTPUT SPINDLE / OUTPUT / SPINDLE OUTPUT / min,S3 15% 15min,S3 15% 30min,S3 0% Spindle Spindle speed speed (00rpm) (00rpm) FANUC Spindle Motor FANUC Spindle Motor GS 50 & GS 50-L GS 150 GS 00 GS 00/ & GS 00/-L GS 150 GS 00 GS 00/ & GS 00/-L GS 150 GS 00 GS 00/ & GS 00/-L GS 150 GS 00 GS 00/ & GS 00/-L GS 50 & GS 50-L 00/-L GS 50 & GS 50-L Spindle speed (000rpm) Spindle speed (5000rpm) Spindle speed (00rpm) SIEMENS Spindle Motor SIEMENS Spindle Motor SIEMENS Spindle Motor 00/-L GS 50 & GS 50-L ating zone S 00 M D ) 810D SPINDLE SPINDLE OUTPUT OUTPUT / SPINDLE / OUTPUT / GS 50 & GS 50-L 150 GS 00 GS 00/ & GS 00/-L GS 150 GS 00 GS 00/ & GS 00/-L min operating zone S-0% min, S3 15% S-0% 500 S-0% S-0% S-0% S-0% S-0% S-0% S-0% S S-0% S-0% 1 0 S S-0% 8.7 S-0% S S S-0% 1 0 S S S Spindle speed (875rpm) FANUC Spindle Motor Spindle speed (000rpm) Spindle 000 speed 3000 (5000rpm) Spindle 1500 speed 000 (00rpm) SIEMENS Spindle Motor SIEMENS Spindle Motor SIEMENS Spindle Motor 00/-L GS 50 & GS 50-L GS 150/ GS 00/51 GS 00/ & GS 00/ L GS 50 & GS 50-L SPINDLE OUTPUT / Hardinge/Fanuc Low Winding SPINDLE OUTPUT / GS 50 & GS 50 L SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / GS 150 GS 00 GS 00/ & GS 00/-L SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / 0 0 SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / SPINDLE OUTPUT / 30min,S3 0% GS 150 GS 00 GS 00/ & GS 00/-L SPINDLE OUTPUT / SPINDLE OUTPUT / TORQ TORQU SPINDLE OUTPUT / SPINDLE OUTPUT SPINDLE / OUTPUT / SPINDLE OUTPUT /

11 GS Series Performance Turning Centers CNC Control Fanuc Oi-MD Control General 13mm (8.")Color LCD Display Two Interpolating Axes Programmable Resolution 0.001mm (0.0001") Tool Offset Capability 0.001mm (0.0001") Tool Geometry and Tool Wear Offsets ( pair each) Inch/Metric Data Selection by G-Code 1 Meters (51 KB) Part Program Storage Flash Card Slot Capability (up to 18 MB) Data Input/Output MDI (Manual Data Input) Operation Reader/Punch Interface Connection(RS-3 Software/Hardware) DNC (Remote Buffer) Embedded Ethernet Programming Functions Absolute/Incremental Programming Additional Tool Offsets ( pair total) Additional Custom Macro Variables AI Contour Control Background Editing Blueprint Programming Canned Cycles (Drilling) Chamfer/Corner Rounding Constant Surface Speed Programming Continual Thread Cutting Coordinate System Setting (G50) Custom Macro B Diameter/Radius Programming Extended Part Program Edit (Copy/Replace) Graphic Display Hardinge Safe Start Format Input of Offset Value by Programming (G10) Interpolation (Linear and Circular) Manual Guide (G-Code Assist) Multiple Repetitive Canned Cycles I (Turning) Multiple Repetitive Canned Cycles II (Pockets) Nano Intoplation Registered Part Programs (00 total) Rigid Tapping Single Block Operation Spare M-Codes (3) Thread, Synchronous Cutting Tool Life Management Tool Nose Radius Compensation Variable Lead Thread Cutting Operation Block Delete Clamp/Unclamp Indicator Light Switch Coolant Control Dry Run Dwell Time Emergency Stop Feedhold Feedrate Override (0 to 150%) Incremental Jog Jog Feed Override (0 to 10 mm/min) Machine Lock Manual Pulse Generator (MPG Handwheel) On-Screen Spindle & Axis Load Meters Option Stop Rapid Traverse Override (Low %) Single Block Spindle Speed and T-Code Displays on All Screens Spindle Speed Override (50 to 10%) Fanuc Oi-MD Control Miscellaneous Alarm Display English Color LCD Display with Full Keyboard French/German, Italian or Spanish O On-Screen HELP Functions for Alarms Program Protect Run Time and Parts Counter Self-Diagnosis Function Spindle Lock (Servo) Spindle Orient One-Degree Stored Pitch Error Compensation Standard value-added features that may be offered as options by other machine builders Standard O Optional

12 Specifi cations GS-Series Performance Turning Centers GS 150/ GS 00/51 GS 00/ GS 00/ L GS 50 GS 50 L Spindle Chuck-Ready Spindle Confi g. ANSI 1 A-5 A- A- A- A-8 A-8 Draw Tube Type Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Through Draw Tube Capacity 5mm (1.77 ) 5mm (.05 ) mm (.0 ) mm (.0 ) 78mm (3.07 ) 78mm (3.07 ) GS /GS 51 (1.5 ) 51mm( ) Jaw Chuck Size Max. 150mm ( ) 00mm (8 ) 00mm (8 ) 00mm (8 ) 50mm (10 ) 50mm (10 ) Gripping Capacity 135mm (5.31 ) 7.8 /185mm 7.8 /185mm 7.8 /185mm.00 /88.mm.00 /88.mm Machining Diameter Max. 8mm (.10 ) 8mm (.10 ) 35mm (1.015 ) 35mm (1.015 ) 35mm (1.015 ) 35mm (1.015 ) Turning Length Max., 3 0mm (15.8 ) 0mm (15.8 ) 00mm (3. ) 1050mm (1.3 ) 00mm (3. ) 10.mm (0.31 ) GS /GS 51 5mm (17.5 ) 5mm (17.5 ) Hang Weight with Device and Part 3kg (75lb) 8kg (105lb) 70kg (15lb) 70kg (15lb) 7kg (58lb) 7kg (58lb) Spindle Centerline Height 1,000mm (3.0 ) 1,000mm (3.0 ) 1,01mm (1.00 ) 1,01mm (1.00 ) 1,01mm (1.00 ) 1,01mm (1.00 ) Operator s Reach to Spindle mm ( ) mm ( ) 3mm (17 ) 3mm (17 ) 3mm (17 ) 3mm (17 ) AC Digital Spindle Drive System Fanuc Control (S3) High Winding Peak Rating (15hp) (15hp) 18.5 (5hp) 18.5 (5hp) 18.5 (5hp) 18.5 (5hp) Rating.5 (8.5ft-lb) 137. (101.3ft-lb) 33.5 (8.1ft-lb) 33.5 (8.1ft-lb) 0 (7.ft-lb) 0 (7.ft-lb) Base Speed 750 rpm 5 rpm 55 rpm 55 rpm 38 rpm 38 rpm Max. Speed 1-rpm Steps,000 rpm 5,000 rpm,00 rpm,00 rpm 3,500 rpm 3,500 rpm Fanuc Control (S3) Low Winding * Peak Rating (15hp) (15hp) 18.5 (5hp) 18.5 (5hp) 18.5 (5hp) 18.5 (5hp) Rating 17 (1.5ft-lb) 0 (15ft-lb) 50 (371.1ft-lb) 50 (371.1ft-lb) 0. (ft-lb) 0. (ft-lb) Base Speed 500 rpm 17 rpm 350 rpm 350 rpm rpm rpm Max. Speed 1-rpm Steps 1,500 rpm 1,50 rpm 1,050 rpm 1,050 rpm 875 rpm 875 rpm Carriage and Cross Slide Swing Dia. Over Way Cover Max. 57mm (18.00 ) 57mm (18.00 ) 55mm (3. ) 55mm (3. ) 55mm (3. ) 55mm (3. ) Travel Max. X Axis 153mm (.03 ) 153mm (.03 ) 71.5mm (10.70 ) 71.5mm (10.70 ) 71.5mm (10.70 ) 71.5mm (10.70 ) Z Axis 0mm (1.00 ) 0mm (1.00 ) 00mm (3. ) 1050mm (1.3 ) 00mm (3. ) 1050mm (1.3 ) Traverse Rates Max. X and Z Axes 30m/min (1,181ipm) 30m/min (1,181ipm) 30m/min (1,181ipm) 30m/min (1,181ipm) 30m/min (1,181ipm) 30m/min (1,181ipm) Z-Axis Thrust Max. With Fanuc Control 17,07N (,0lb) 17,07N (,0lb) 1,1N (,lb) 1,1N (,lb) 1,1N (,lb) 1,1N (,lb) Ball Screw Diameter X Axis 8mm (1.10 ) 8mm (1.10 ) 3mm (1.17 ) 3mm (1.17 ) 3mm (1.17 ) 3mm (1.17 ) Z Axis 8mm (1.10 ) 8mm (1.10 ) 0mm (1.575 ) 0mm (1.575 ) 0mm (1.575 ) 0mm (1.575 ) Accuracy All Machines Laser Inspected Evaluation Standard ISO 30- ISO 30- ISO 30- ISO 30- ISO 30- ISO 30- Repeatability X and Z Axes.005mm (.0001 ).005mm (.0001 ).005mm (.0001 ).005mm (.0001 ).005mm (.0001 ).005mm (.0001 ) 1 Optional collet adaptation chucks available in many confi gurations, including 5C, 1C, 0C, 3J, S15, S0, B and B0. Dependent on type of live center used. 3 Maximum turning length with tailstock option. Peak ratings used for power and torque specifi cations. 5 Index time (includes unclamp and clamp). Original equipment only. 7 Available on VDI top plate only. 8 Balanced, 3-phase. * Availability may be limted to certain markets. 1

13 Specifi cations GS 150/ GS 00/51 GS 00/ GS 00/ L GS 50 GS 50 L Turret Top Plate Bidirectional Vertical Block or VDI 30 Vertical Block or VDI 30 Vertical Block or VDI 0 Vertical Block or VDI 0 Vertical Block or VDI 0 Vertical Block or VDI 0 Number of Station Square Shank Tool Size Max. 0mm or 3 0mm or 3 5mm or 1 5mm or 1 5mm or 1 5mm or 1 Round Shank Tool Size Max. 3mm or 1 1 3mm or 1 1 0mm or 1 1 0mm or 1 1 0mm or 1 1 0mm or 1 1 Index Time Adjacent Station 5 Vertical Block. Second. Second.3 Second.3 Second.3 Second.3 Second VDI 0.78 Second 0.78 Second 0.78 Second 0.78 Second 0.78 Second 0.78 Second VDI Live Tooling/C-Axis Option, 7 Tool Shank Diameter w/er5 Collets to 1mm to 1mm to 1mm to 1mm to 1mm to 1mm.07 to.5.07 to.5.07 to.5.07 to.5 07 to.5 07 to.5 Rating at Tool Tip 3.7 (5hp) 3.7 (5hp) 8 (10.5hp) 8 (10.5hp) 8 (10.5hp) 8 (10.5hp) Rating at Tool Tip 5 (18.ft-lb) 5 (18.ft-lb) 35.0 (5.ft-lb) 35.0 (5.ft-lb) 35.0 (5.ft-lb) 35.0 (5.ft-lb) Maximum Speed 1-rpm Steps 5,000 5,000,000,000,000,000 C-Axis Contouring Resolution.001 Degree.001 Degree.001 Degree.001 Degree.001 Degree.001 Degree Positioning Accuracy ± 1 Arc Min. ± 1 Arc Min. ± 1 Arc Min. ± 1 Arc Min. ± 1 Arc Min. ± 1 Arc Min. Repeatability 1.75 Arc Min Arc Min Arc Min Arc Min Arc Min Arc Min. Tailstock (Fully-Programmable) Option Positioning Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Morse Taper Center MT No. MT No. MT No. 5 MT No. 5 MT No. 5 MT No. 5 Travel of Tailstock Base 31mm (13. ) 31mm (13. ) 5mm (.0 ) 1075mm (.3 ) 5mm (.0 ) 1075mm (.3 ) Part Length Max., 8 381mm (15.00 ) 381mm (15.00 ) 578mm (.7 ) 101.5mm (3.8 ) 55mm (3. ) 101.5mm (3.8 ) GS /GS 51.7mm (3. ).7mm (3. ) Min. GS150.7mm (1.8 ) GS00.7mm (1.8 ) 0.0mm (0.787 ) 0.0mm (0.787 ) 0.0mm (0.787 ) 0.0mm (0.787 ) Feedrate Max. 5.5 m/min (1ipm) 5.5 m/min (1ipm) 5.5 m/min (1ipm) 5.5 m/min (1ipm) 5.5 m/min (1ipm) 5.5 m/min (1ipm) Thrust Max. 3,70N (7lb) 3,70N (7lb),35N (,103lb),35N (,103lb),35N (,103lb),35N (,103lb) Parts Catcher Option Workpiece Dia. x Length Max. 5 x 100mm 5 x 100mm 5 x 10mm 5 x 10mm 5 x 10mm 5 x 10mm.05 x.05 x.5 x.3.5 x.3.5 x.3.5 x.3 Miscellaneous Supply Requirement 8 Fanuc Control 0v/7FLA/3phase 0v/7FLA/3phase 0v/7FLA/3phase 0v/7FLA/3phase 0v/7FLA/3phase 0v/7FLA/3phase Coolant Tank Capacity 15liter (33gal) 15liter (33gal) 0liter (7.gal) 0liter (7.gal) 0liter (7.gal) 0liter (7.gal) Coolant Pressure Standard.8bar (0psi).8bar (0psi).8bar (0psi).8bar (0psi).8bar (0psi).8bar (0psi) Thru-Tool Coolant Option 0bar (psi) 0bar (psi) 0bar (psi) 0bar (psi) 0bar (psi) 0bar (psi) Machine Weight Approx. kg (5,0lb) 7kg (,10lb) 50kg (10,15lb) 5550kg (1,3lb) 5000kg (,0lb) 500kg (1,3lb) Shipping Weight Approx. 3057kg (,73lb) 3157kg (,5lb) 50kg (,lb) 550kg (13,7lb) 530kg (,773lb) 000kg (13,8lb) Machine Dimensions Length 18mm (78. ) 18mm (78. ) 88mm (7. ) 37mm (1. ) 88mm (7. ) 37mm (1. ) Length w/chip Conveyor Option 58mm (. ) 58mm (. ) 37mm (1.0 ) 7mm (17. ) 37mm (1.0 ) 7mm (17. ) Depth 150mm (5 ) 150mm (5 ) 1mm (8.33 ) 1mm (8.33 ) 1mm (8.33 ) 1mm (8.33 ) Depth w/control Unit at Max. Swivel 153mm (8.7 ) 153mm (8.7 ) 53mm (.58 ) 53mm (.58 ) 53mm (.58 ) 53mm (.58 ) Height 1781mm (70.1 ) 1781mm (70.1 ) 181mm (71.3 ) 183mm (71.77 ) 181mm (71.3 ) 183mm (71.77 ) Floor Area Approx. 3.3m (35.5ft ) 3.3m (35.5ft ) 5.1m (5.ft ) 8.5m (1.5ft ) 5.1m (5.ft ) 8.5m (1.5ft ) 13

14 MSY Confi guration GS MSY Series Performance Multi-Tasking Turning Centers Exceptional combination of features for speed, power, accuracy, and durability in a compact design and affordable price GS-Series multi-tasking turning centers are rigid and reliable machines that feature a robust one-piece cast iron base, heavy-duty linear roller guideways, fi xed pre-tensioned ballscrews, and many standard value-added features wraparound main and sub spindle motors, 3-jaw chuck, 1-station universal BMT top plate with live tooling and C-axis, 0-bar (-psi) through-tool coolant, foot switch, chip conveyor interface, air hose with air gun, a swing-out CNC control panel for ease of operation, and much more. Plus the standard Fanuc 18i-TB CNC control includes many value-added features that are offered as options by other machine builders. Because there are so many standard features included you ll have a truly versatile machine at a great price and with the level of quality you would expect with any Hardinge product. GS 00 MSY - A- spindle nose (0-hp) spindle drive system (35ft-lb) torque -,500-rpm spindle speed - 10mm (8. ) jaw chuck standard GS 50 MSY - A-8 spindle nose (5-hp) spindle drive system - 53 (38ft-lb) torque - 3,500-rpm spindle speed - 5mm (10.00 ) jaw chuck standard FEA (Finite Element Analysis) Heavy cutting capability, extended tool life and fi ne surface fi nishes FEA techniques were used to design a rigid, structurally balanced machine, resulting in superior damping characteristics for minimized vibration to the workpiece. 1

15 Built the Hardinge way for long lasting performance Machine Construction Industry s most reliable motors and drives. Heavy-duty axis motors and drives provide superior machining capability. Dual-wound wraparound spindle motor provides heavy-duty cutting capabilities. The spindle is cooled using an oil jacket and chiller for thermal stability. One-degree spindle orient included. BMT-5 top plate features bidirectional indexing for fast cycle times. Live tooling capability on any station. (optional VDI-0 shown) Wraparound sub spindle for superior rigidity, thermal stability and overall spindle life. Oil jacket cooled. The one-piece machine base and all major castings are made with high quality grey cast iron for superior rigidity, durability, and thermal stability. Heavy-duty #5 roller linear guideways provide optimum stiffness and rigidity, resulting in heavier cutting capability and longer machine life. All linear guides are lubricated for life. Heavy-duty, 0mm fi xed pre-tensioned double-nut ballscrews provide superior rigidity, machine accuracy and repeatability. X-axis. Wedge-type Y-axis included. X1-axis. Electronic torque limiters on each axis. Environmentally-friendly grease lubrication of ball screws minimizes overall maintenance cost. Strategically ribbed 30-degree slant bed design of one piece construction. All machines are laser inspected to strict quality standards ISO

16 Standard Features GS MSY Series Performance Multi-Tasking Turning Centers Standard features that provide enhanced machining capabilities, longer machine life and ease of use Extra-stable, heavy machine base Our 30-degree one-piece, high-quality cast iron base features an impressive weight for heavy cutting, precision tolerances and fi ne surface fi nishes,50 kilograms (5,30 pounds). The robust base is strategically ribbed, providing superior rigidity and durability. Heavy-duty linear guideways and ballscrews All ball screws, linear guideways and guide trucks feature a large load rating with minimal friction, resulting in low heat and thermal growth, longer machine life, maximum static and dynamic stiffness, and overall machining consistency. The double-nut hardened & ground ball screws are laser calibrated and supported by heavyduty ball screw supports. Fast traverse rates of 30m/min (1,181ipm) provide reduced cycle times. Linear guideways are greased for life. Grease lubrication system Grease lubrication is provided for all ballscrews. Grease lubrication provides several advantages over way lube oil systems - No oil skimmer required - No degradation of water-base coolants - Environmentally friendly no need to dispose of contaminated oil - Improves machine maintenance Tailstock The Hardinge Servo Tailstock provides operator convenience, faster cycle times, precise positioning, reduced set-up times and superior part to part accuracies due to constistant repeatable applied force compared to hydraulic tailstock systems. Our servo tailstock features fully programmable axis speed control through the part program allowing fast approach/retract speed and provides precise part engagement and applied force. The result is reduced overall operating time when compared to hydraulic tailstock systems by over 0% while increasing part quality. 1

17 Spindles ful dual-wound, wraparound main spindle and motor Main spindle The AC digital wraparound spindle drive and motor are more accurate and responsive than analog spindle drives and motors. The motor is also more reliable and requires minimal maintenance, since it is liquid cooled, brushless, and permanently sealed and lubricated. The motor is dual wound, offering high torque at a low base speed. The motor automatically shifts to the second winding when speed requires it. Exact synchronization at any speed (within the main spindle range) with the sub spindle allows for accurate part transfer. Model Base Speed Max. Speed GS 00 MSY 15 (0hp) 318 (35ft-lb) 50 rpm,500 rpm GS 50 MSY (30hp) 53 (38ft-lb) 30 rpm 3,500 rpm Low speed winding specifi cation Spindle Output (/) GS 00 MSY 3-Jaw Chuck Standard Standard equipment on GS 00 MSY machines is a 10mm (8.) 3-jaw chuck; 5mm (10 ) chuck included on GS 50 MSY machines. Hardinge offers a full range of jaws as well as spindle adapters for the GS 00 MSY allows the use of the wide variety of workholding devices from Hardinge. Spindle Output (/) GS 50 MSY 17

18 Standard Features GS MSY Series Performance Multi-Tasking Turning Centers BMT-5 turret top plate and tooling system to enhance your throughput capability BMT top plate Bidirectional indexing of the 1-station BMT-5 turret top plate allows shortest path indexing for reduced non-cut time. Easier processing of part families and fewer setups are realized due to the fact there are a large number of tool stations. Coolant is fed through tool holders via turret ports. This allows the operator to direct coolant precisely to the machining operation, providing enhanced cutting and chip management. The non-lift turret indexing ensures contaminant-free operation indexing is by a brushless servomotor with positive hydraulic clamping on a 3-piece curvic coupling. The turret pivot (safety shear) feature helps prevent damage to the machine. Rigid tapping standard Synchronization between the main spindle and the Z-axis motion provides precise and fast rigid tapping operations. Output (/) Live Tool Output (/) Cross-working operation Live Tooling standard The,000-rpm live tooling feature eliminates the need for many secondary milling machine operations, reducing additional part handling and setup cost. All stations of the top plate are live-tool ready with only one station actively driven at one time. Separate servomotors are used for turret indexing and live tool operations. A disc-type hydraulic spindle brake provides positive locking during static machining operations. End-working operation Minimal VDI (optional) tool interference Work envelope The illustration represents the maximum part diameters that can clear adjacent tool holders. A balanced weight distribution of tooling on the top plate is recommended. 18

19 Sub Spindle ful wraparound sub spindle and motor Sub spindle standard The sub spindle features a wraparound design that is liquid cooled for thermal stability; it is brushless, permanently sealed and lubricated. The sub and main spindles can be synchronized at any speed (within the main spindle range) for accurate part transfers. C-axis, threading and rigid tapping are included. A laser-type part present detector, part ejector, chip fl ush and air blast are also included. C-Axis contouring standard C-axis provides positioning in increments of.001 degree. Three-dimensional contouring, complex round and prismatic machining, square shoulder and lettering are accomplished by synchronizing the spindle with the X and Z axes. Rigid tapping can be done with both cross- and end-working functions. Model Base Speed Max. Speed GS 00 MSY 15 (0hp) 10 (75ft-lb) 1,00 rpm,000 rpm GS 50 MSY 15 (0hp) 10 (75ft-lb) 1,00 rpm,000 rpm Spindle synchronization standard M- M-3 code programming easily allows the programmer to synchronize the sub spindle with the main spindle for simultaneous machining with both spindles. 3-Jaw Chuck standard Standard equipment on all GS machines is a 1mm (.5 ) 3-jaw chuck. Hardinge offers a full range of jaws for fl exible workholding capabilities. Exacting part transfer Part ejector standard The spring ejector automatically ejects the fi nished workpiece into the standard parts catcher. Spindle Output (/) Spring-type part ejector 1

20 Machine Features Productivity options for enhanced machining performance 0-Bar (-psi) through-tool coolant standard This high pressure coolant feature provides direct fl ow of coolant to the active tool cutting operation, providing enhanced chip management, higher feeds and speeds, cooler machining conditions for longer tool life and optimum surface fi nishes. Other standard features: - 3-Jaw wedge-style chuck - One-degree spindle orient (main and sub spindles) - Rigid tapping - Chuck collet closer foot switch - Swing-out CNC pendant - Electrical torque limiters - Run time and parts counter - Air Blast (main and sub spindle) - Air hose with air gun - Spring-type part ejector (sub spindle) - Laser-type part present detector (sub spindle) - Chip conveyor interface - Bar feed interface - Manual Guide i programming - Maintenance kit with grease gun - Complete operator s, programmer s and maintenance documentation Parts catcher standard The swing arm/conveyor-type catcher allows the operator to conveniently retrieve fi nished workpieces from outside the machining area during the machining cycle. Maximum part size is 78mm (3 ) OD x 10mm (.3 ) length. Maximum part weight is.7kg (lb). Tool touch probe option The retractable probe arm provides quick setup and easy use, enabling automatic insertion of tool offsets. The four-direction probe makes it possible to touch off both internal and external working tools. The machine can also be programmed to automatically touch off tools and be used for in-cycle tool wear and breakage detection. The probe arm swings up to storage position on the headwall. Spindle chiller standard This,000-BTU chiller unit supplies temperature controlled coolant to the main and sub spindles to maintain machining accuracy and extended machine life. Part probe option The part probe with macros allows inprocess workpiece size verifi cations and automatic CNC adjustment of work offsets. The probe is capable of performing rapid fi rst-off inspection, in-process reporting and allows lights out machining. Other optional features: - Collet adaptation chucks (GS 00 MSY) - BMT turret tooling - Manual BMT tool presetter system - Bar feed systems - Auto door - Hinge-type chip conveyor - Scraper-type chip conveyor - transformers - Stack light 0

21 CNC Control Fanuc 18i-TB CNC Control with Manual Guide i Programming User-friendly software to unleash your productivity Programming Functions (cont d) Input of Offset Value by Programming (G10) Interpolation (Linear and Circular) Manual Guide i with Full Color Display Multiple Repetitive Canned Cycles I (Turning) Multiple Repetitive Canned Cycles II (Pocketing) Program Number Search Reference Point Return Registered Part Programs (00 total) Registered Part Programs (00 total) O Rigid Tapping Sequence Number Search Single Block Operation Stored Stroke Check & 3 Thread Cutting Cycle Retract Thread, Synchronous Cutting Tool Life Management General Tool Nose Radius Compensation mm (10. ) LCD Display Tool Offsets Geometry and Wear (3 pair total) Absolute Encoders Variable Lead Thread Cutting Two Interpolating Axes Programmable Resolution.0010mm ( ) Operation Tool Offset Capability.0010mm ( ) Block Delete Inch/Metric Data Selection by G-Code Dry Run 0 Meters Part Program Storage Dwell Time Part Program Storage (1, meters total) O Emergency Stop Feed Hold Data Input/Output Feedrate Override (0 to 150%) MDI (Manual Data Input) Operation Incremental Jog Ethernet and RS-3-C Communication Port Jog Feed Machine Lock Programming Functions Manual Pulse Generator (MPG) Absolute/Incremental Programming On-Screen Spindle & Axis Load Meters Additional Custom Macro Variables Option Stop Additional Tool Offsets Rapid Traverse Override (Low %) Geometry and Wear ( pair total) O Spindle Speed and T-Code Displays Auto Acceleration/Deceleration on All Screens Auto Coordinate System Setting Spindle Synchronization (M M3) Background Editing Tool Geometry and Tool Wear Offsets Canned Cycles (Drilling) (3 pairs each) Chamfer/Corner Rounding Constant Surface Speed Programming Miscellaneous Continual Thread Cutting Actual Cutting Speed and T-code Display Coordinate System Setting (G50) C-Axis with Polar and Cylindrical Interpolation Custom Macro B Color LCD Display with Full Keyboard Decimal Point Programming English Diameter/Radius Programming Chinese, French/German, Italian or Spanish O Direct Drawing Dimension Programming PCMCIA Flash Card Capability (up to 1GB) Dynamic Graphics Ladder Diagram Display O Exact Stop Mechanical Run Meter Extended Part Program Edit (copy/replace) On-Screen HELP Functions for Alarms External Workpiece Number Search One-Degree Spindle Orient Floating Reference Return O Program Protect Graphic Toolpath Display Run Time and Parts Counter Hardinge Safe Start Format Self-Diagnosis Function Helical Interpolation Stored Pitch Error Compensation 1 Y-Axis with offsets (3 pair) 3D Coordinate System Conversion Y-Axis with Angular Tool Standard O Optional Manual Guide i Manual Guide i is an advanced shop floor programming system. A fully animated version of the operator-generated part program can be easily viewed on the large full-color display. Using Manual Guide i ensures that the process is proven prior to actual machining. If desired, the simple push of a button converts the conversational program into a standard G- and M-code program. O

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24 Hardinge Companies Worldwide Over the years, The Hardinge Group steadily diversified both its product offerings and operations. Today, the company has grown into a globally diversifi ed player with manufacturing operations in North America, Europe and Asia. In addition to designing and building turning centers and collets, Hardinge is a world leader in grinding solutions with the addition of the Kellenberger, Jones & Shipman, Hauser and Tschudin brands to the Hardinge family. The company also manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting, turnkey automation and workholding needs. Expect more from your Hardinge products. Choose Hardinge precision and reliability for increased productivity and value! North America Hardinge Inc. One Hardinge Drive Elmira, NY USA General Information: Sales Fax: Workholding Fax: Service: 0..0 web site: In Canada: Canadian Hardinge Machine Tools Ltd. Phone: Fax: China Hardinge Machine (Shanghai) Co. Ltd. Hardinge China Limited No.1388 East Kang Qiao Road Pudong, Shanghai 0131 Tel : Fax: Germany Hardinge GmbH Saalestrasse 0 70 Krefeld Germany Phone: () Fax: () 151 Taiwan Hardinge Machine Tools B.V. Tzu Chiang 3rd Road Nan Tou City 50 Taiwan, R.O.C. Phone: Fax: [email protected] Switzerland L. Kellenberger & Co. AG Heiligkreuzstrasse 8 Postfach Ch-00 St. Gallen Switzerland Phone: +1 (0) 71 1 Fax: +1 (0) 71 [email protected] web site: L. Kellenberger & Co. AG Längfeldweg 107 CH-500 Biel-Bienne 8 Switzerland Phone: +1 (0)3 3 5 Fax: +1 (0) [email protected] web site: United Kingdom Hardinge Machine Tools, Ltd. Whiteacres Cambridge Road Whetstone Leicester LE8 BD England Tel: + (0) 0 Fax: + (0) 1 Hardinge [email protected] Hardinge web site: Jones & Shipman Precision Limited Murray Field Road Leicester LE3 1UW, UK Tel: + (0) Fax: + (0) [email protected] web site: Call us today, we ve got your answer. All specifi cations subject to change without notice. All marks indicated by and are trademarks of their respective owners. Brochure #13C Litho in USA Hardinge Inc. 00 5M June 010 Cert no. BV-COC-057