Laser systems: Up to. the. challenge. Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

Transcription

1 Laser systems: Up to the challenge Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

2 Giving you the edge in laser technology. Contents: Page 4 The most versatile tool in the world. Page 6 Why TRUMPF laser systems are captivating. Page 8 TruLaser Cell Series 7000 Page 14 TruLaser Cell Series 5000 Page 18 TruLaser Cell Series 3000 Page 22 TruLaser Cell Series 1000 Page 26 TruLaser Robot Page 30 TruLaser Station Page 34 TruServices: We are there for you. 2

3 The TRUMPF Group ranks among the world s leading manufacturers of laser and production technology. Our innovations set the standard in the development of laser technology, machine tools and power tools for sheet metal fabrication, and medical technology. Our customers can rely on the superior quality of our technical solutions since We develop many solutions in close communication with our customers, which is why you can count on us for any project. Our comprehensive services range from configuration planning to workflow optimization. Even if you only want information about the latest trends and developments we hear you! The first five-axis machines in 1986 and the combination of laser and robot technology in the 1990s were milestones in laser processing. Today, TRUMPF is a global and technological leader in industrial lasers and laser systems. But we consequently strive for technical improvements: Through continuous research, we refine proven systems concepts and improve existing methods in the interest of our customers and their demands for quality, flexibility, and productivity. 3

4 The most versatile tool in the world. Countless applications, countless benefits. TRUMPF s laser technology is used in a wide variety of industries: For example, the processing of transmission and precision parts, exhaust components, sensors and regulator components, tailored blanks, tubes and profiles, deep-drawing parts, (hot) formed workpieces, or components from the sheet metal process chain. In addition, our lasers also repair and coat tools as well as molds. Moreover they mark not only pacemakers but even apples. Whether metal, plastic, glass, ceramics, wood, or paper our products provide you with completely new possibilities. Laser cutting is economical because the results are so precise edges are burr-free with minimal gaps and small heat effected zone. You can also save on tool costs with the flexibility to cut 3D components, for example. Also, the rigidity of the base material has no impact on the cutting process. Laser welding is usually faster and more efficient than alternative methods. This virtually eliminates finishing work during serial production. Distortion is minimal due to low thermal entry. Moreover, virtually all types of seam geometries can be welded at high quality. 4

5 Services from the very start. Our lasers are used for many purposes in surface processing. Applying wear-resistant layers, remelting glass and ceramics, hardening, marking, engraving, or etching clearly delineated contours is fast and economical using TRUMPF lasers. Regardless of what you do with them: TRUMPF lasers work in all applications with a high degree of process reliability and parameter stability. The non-contact and effortless processing eliminates wear and tear. Your automated production line will benefit from high system availability, and, when producing small batches, you will have the advantage of minimal tooling and programming times. Our services begin even before you decide on a TRUMPF laser system. For example, we have established our own Laser Application Centers in multiple world markets. There, we test the feasibility of your desired application and show you what our laser system can do for your production process. Of course, our application specialists will assist even after you have purchased a TRUMPF laser system whether to answer questions on applied technology, laser-compatible component design, or how to optimize your production workflow. 5

6 Why TRUMPF laser systems are captivating. Reliable processes, high quality. With TRUMPF, you benefit from decades of experience in all laser-related areas. As machine tool builders, we have extensive knowledge about integrating beam sources with systems whether this involves complex laser processing centers or simple beam guidance systems. In addition to all of the hardware, TRUMPF also develops the software for our laser systems. That is how everything works hand-in-hand and very smoothly. Always the right laser. At TRUMPF, you will find the exact beam source that you need. From 20 W solid-state lasers to 20 kw CO 2 units, fast flow or diffusion cooled, pulsed or non-pulsed, for high-speed cutting, laser deposition welding, or microprocessing. With so much to choose from, our experts can help you determine exactly what will best support your applications. TruDisk solid-state laser. TruFlow CO 2 laser. 6

7 Perfect coordination with systems. TRUMPF laser systems have a modular design so your machine is perfectly tailored in your applications. This feature and a wide array of standardized optics for cutting and welding offer you a wide processing scope. Everything for automation. You have many choices here, too. You will find variable processing tables as linear or rotation changers for automated production and two station modes for parallel loading while processing. The TRUMPF LaserNetwork offers special benefits. You can use it to connect multiple solid-state lasers to up to six processing stations. This allows you to better utilize an individual laser machine and increase your machine capacity. Beam management with a power splitting or timesharing function gives you greater flexibility and allows you to power several processing centers with one CO 2 laser. The seam sensor system, SeamLine, detects workpiece tolerances and helps to compensate for them. And FocusLine automatically adjusts the focus position to the material type and thickness. In addition, you can equip most TRUMPF laser systems with the DepositionLine technology package for laser deposition welding. Just tell us your goals and we will help you achieve them. We will advise you on the TRUMPF standard components needed for your system s specific configuration. 7

8 TruLaser Cell Series 7000 TruLaser Cell

9 TruLaser TruLaser Cell 7040 Cell 7020 TruLaser Cell TruLaser Cell Series 7000 Series 7000 Working range X axis 4,000 mm 2,000 mm Y axis 1,500 mm 1,500 mm Z axis 750 mm 750 mm B axis ± 120 ± 120 C axis n x 360 n x 360 Speed Acceleration Simultaneous 150 m/min 1.4 g X axis 100 m/min 0.8 g Y axis 80 m/min 0.8 g Z axis 80 m/min 0.8 g B axis 60 min rad/sec 2 C axis 60 min rad/sec 2 9

10 TruLaser Cell Series 7000 TruLaser Cell Series 7000 TRUMPF Laser Max. power of CO 2 lasers Max. power of YAG lasers Precision 1 Smallest programmable path measurement 15,000 W 6,000 W mm Precision 1 Max. position scattering range Linear axes X Y Z 0.03 mm Rotary axes B C Max. position deviation 2 Linear axes X Y Z 0.08 mm Rotary axes B C The achievable accuracy in the workpiece depends in part on the workpiece, its pretreatment, sheet size, the material, and the position in the work area. Due to the modular program of the TruLaser Cell Series 7000, the technical data is based on a variety of component variations, which result from the options selected. 2 Pure mechanical precision without control compensation, measured in accordance with VDI 3441 through the total length of axis travel. 10

11 Magnetic coupling. Prepared for every need. The flexible TruLaser Cell Series 7000 equips you perfectly whether you want to process a wide variety of 3D components or a high-volume run. This is made possible by a completely modular design, well thought-out components for automation, and extremely short setup and processing times. In addition, you can start out laser processing inexpensively with a basic configuration and later expand your system as needed or adapt it to new production conditions. More productivity. Extremely short production times are the result of high travel speeds and axis acceleration. The high processing quality is based on a very exact beam position and a focal point that is constant throughout the entire working range. The system achieves enormous process reliability through a complete watercooled reflector. If there is a collision, the multi-directional magnetic coupling shortens your downtime. Thanks to a high precision and dirt-resistant three-point bearing, you can immediately close the loosened coupling accurately each and every time. The high laser output of up to 15 kw for welding and 6 kw for cutting also contributes to the quick cutting speed just like our new high-speed cutting technology and dynamic cutting optic for short piercing cycles. So that you can cut without interruption, the lightening-fast height regulation system is not impacted by cutting plasma. Dynamic cutting optic. 11

12 Simply operating faster. 6D mouse. A TruLaser Cell Series 7000 even saves time when it comes to setup. The control unit itself detects which processing optic is installed. A handy Teach Panel and a 6D mouse make it easy for you to teach a run-through and move the axes. You can perform other tasks directly with a control console attached to the enclosure. The console can be rotated, operated from the enclosure, and, as an option, can be moved to the ideal position. The TruTops Cell Software and its database of technology parameters makes programming easy and helps set up the machine for the task at hand. Last but not least, the control interface can be configured so that you can just as easily integrate as well as control the machinery. Two-station mode. Linear changer. 12

13 Automatically finish sooner. A number of options allow you to assemble the right TruLaser Cell Series 7000 to meet your requirements. The TruLaser Cell 7040 enables simultaneous tooling and laser processing in two-station mode. A partition divides the working chamber into two areas, each measuring 2 m x 1.5 m. You can request an easy-to-integrate linear changer to move work tables in a number of directions, or a rotation changer up to 4 meters in diameter for easy component handling in a loading and unloading position. The WeldLine technology package makes it very easy and comfortable to get started in laser welding. All relevant parameters are stored in the technology tables, and the hardware can be controlled using the installed control unit. In addition, a modular processing optic ensures that you have flexibility for all applications. Anything is possible. Rotation changer. 13

14 TruLaser Cell Series 5000 TruLaser Cell

15 TruLaser Cell 5010 TruLaser Cell 5005 Working range X axis 1,000 mm 500 mm Y axis 500 mm 500 mm Z axis 300 mm 300 mm Drives X axis linear direct drives linear direct drives Y axis linear direct drives linear direct drives Z aixs ball screw drive ball screw drive 15

16 TruLaser Cell Series 5000 Speed 120 m/min Precision ± 0.01 mm Laser, integrated TruFlow 700 up to TruFlow 8000 NC control Siemens 840 D 16

17 Exhaust pipe. Highly productive component processing. The new TruLaser Cell Series 5000 is the ideal solution if you want to mass-produce complex components in a highly productive manner. Thanks to the modular design, the machine can be easily adapted to the production concept and material flow. In addition, you can use the TruLaser Cell Series 5000 for both welding and cutting. Precision with excellent results. You can achieve very short processing times through the high acceleration and travel speed of the precise linear direct drives. You can use them either as a working or positioning axis, in which case the working range is adapted to the component size. Compact and very accessible. A CO 2 laser with an output of up to 8 kw, in addition to the machine control unit are integrated into the frame. In contrast, the overall automation system operates from behind the machine. This ensures that you have the best access options from the front whenever necessary. Guard. 17

18 TruLaser Cell Series 3000 TruLaser Cell

19 TruLaser Cell 3010 TruLaser Cell 3008 TruLaser Cell 3004 TruLaser Cell 3309 Working range X axis 1,000 mm 800 mm 400 mm 500 mm Y axis 500 mm 500 mm 400 mm 800 mm Z axis 400 mm 400 mm 300 mm 400 mm B swivel axis optics ± 120 ± 120 ± 120 ± 120 C rotating axis n x 360 n x 360 n x 360 n x 360 Position 1 tolerance T p X Y mm 0.03 mm 0.02 mm 0.03 mm Max. axis speed X Y Z m/min m/min m/min m/min Max. rotation speed B C min min min min -1 Footprint 2 Width 3,700 mm 3,700 mm 3,200 mm 3,000 mm Depth 2,800 mm 4,000 mm 2,500 mm 4,000 mm Height 2,400 mm 2,500 mm 2,300 mm 2,800 mm 1 Precision based on VDI/DGQ Without filter unit, without laser unit. 19

20 Mobile phone case. Sensor. Many options, even more benefits. The TruLaser Cell Series 3000 has processing optics that can be exchanged and that partially swivel. They also have rotating or pivoting axes for the workpiece. You can request a video system including CCD camera for positioning, teaching, observing the process, and verifying the result. Pneumatic and manual clamping systems are integrated as well as simple clamping functions. You can add additional functions at any time. Programming is quite simple, thanks to TruTops Cell. With a TruLaser Cell Series 3000, universal solutions are both feasible and space-saving. Simply tell us what you need and we will assemble the right machine for you. Small parts, large scope of applications. It does not matter whether you produce consumer electronics or IT hardware, components for measuring and adjusting or medical instruments. With the right equipment, you can produce prototypes as well as production batches economically. The dynamic rotating axis is optimized for lightweight smaller workpieces. 20

21 Bone cutter. All-around specialists. The TruLaser Cell Series 3000 is so versatile that you will find the right laser machine for any requirement, regardless of whether you want to weld, cut or drill. Do you want to process two-dimensional or even three-dimensional metal components using additional CNC-programmable axes? Would you like to create complicated workpiece geometries with up to six axes? Or manufacture a million parts a year in two-shift operation? A TruLaser Cell Series 3000 always gives you the features you re looking for. And it can be equipped with the ideal laser, whether it is a TruDisk, TruPulse or TruFiber. 21

22 TruLaser Cell Series 1000 TruLaser Cell

23 TruLaser Cell TruLaser Cell 1004 TruLaser Cell Series 1000 Working range Length approx. 2,700 mm 2,300 mm Width approx. 1,200 mm 1,300 mm Height approx. 2,800 mm 2,700 mm Control Predefined interfaces for easy integration of the TruLaser Cell Series 1000 with lasers and production system Axis travel X axis ± 100 mm ± 200 mm Z axis 100 mm 100 mm Z axis, lifting stroke mm mm Positioning precision X axis 0.1 mm 0.1 mm Y axis ± 25 mm Z axis 0.1 mm 0.1 mm 1 Technical data version compact tube. 23

24 TruLaser Cell Customized. The system features customized configurations. You can integrate the laser or use a mobile-system setup. The beam can be positioned parallel or perpendicular to the processing direction, depending on the application. The specific application is optimized with additional adjustable axes for the optics. Twice as economical. The system is particularly flexible with two processing optics. In conjunction with the sophisticated power splitting or timesharing beam management, you can weld two seams at the same time. The seams are continuous with the power splitting function, whereas the seams are stitched with the timesharing function. When beam switches are used, a beam source serves multiple workstations you can t get any more economical. 24

25 Perfect for coils, tubes, and profiles. The TruLaser Cell Series 1000 a universal beam guidance system that you can easily integrate in a production line. You can choose to process coils, profiles, or tubes with the continuous welding method. 25

26 TruLaser Robot TruLaser Robot

27 Laser data HL 2206 D HL 3306 D TruDisk 2002 TruDisk 4002 Power at the workpiece 2,200 W 3,300 W 2,000 W 4,000 W Beam quality 25 mm mrad 25 mm mrad 8 mm mrad 8 mm mrad Dimensions Width 2,600 mm 3,200 mm 2,890 mm 2,890 mm Height 1,600 mm 1,700 mm 1,620 mm 1,620 mm Depth 770 mm 770 mm 1,300 mm 1,300 mm Consumption Nominal power consumption 60 kw 92 kw 10 kw 13 kw Max. cooling water consumption at 15 C 3.5 m 3 /h 6.5 m 3 /h 0.75 m 3 /h 1.25 m 3 /h Cooling water temperature range 6 21 C 6 18 C 5 20 C C 1 27

28 Robot Workpiece positioner Number of axes 6 Repetition accuracy ± 0.1 mm Load 30 kg 1 Max. 33 C with integrated compressor chiller. Rotate / tip positioner Number of axes 2 Rotating access ± 190 Tipping axis ± 90 Operating mode Working height Load automatic 850 mm 400 kg Repetition accuracy with 500 mm radius ± 0.1 mm Manual rotary table Number of axes 1 Rotation range ± 178 Operating mode Working height Load per side Max. component dimensions Width Height Depth manual, pneumatic support 800 mm 250 kg 1,400 mm 800 mm 1,200 mm 28

29 Simply plug in and start processing. When you order a highly integrated system from one source, suddenly everything gets a lot more convenient: With the TruLaser Robot, TRUMPF provides you with both the laser with optic as well as the robot, the positioning mechanism and the protective enclosure. This means there is only one electronic interface, one media supply, one control platform, and one contact person. That means that you get a turnkey system. Just plug it in, program it, and start producing. It couldn t be easier to supplement the sheet metal process chain. When it comes to parts preparation, the high precision of TRUMPF machine tools enables you to finally weld your parts using the laser. Furthermore, laser deposition welding and laser cutting are also possible. Overall, the TruLaser Robot delivers the best results for producing small batch sizes as economically as possible. All-inclusive know-how at no extra charge. Your TruLaser Robot is customized from standard elements. All components have repeatedly proven themselves in tough industrial conditions: The robot, the laser coordinated for optimal model and power, optics adapted to your needs, positioner with workpiece support and holder, handling systems, protective enclosure, door scheme, rotating dial table, and the DepositionLine technology suite. And TRUMPF s experience ensures that the entire system will work reliably. Many more possibilities. One of the many benefits: You can always add additional machines to an existing network consisting of a laser and system. Furthermore, we offer you highly integrated production technology options such as camera with crosshair, sensors, collision protection, motorized focus adjustment, forming gas nozzle system, or filler wire. 29

30 TruLaser Station TruLaser Station

31 TruLaser Station TruLaser Station 5004 TruLaser Station Working range X axis 1,000 mm 450 mm 250 mm Y axis 1,000 mm 300 mm 250 mm Z axis 1,000 mm 300 mm 300 mm B swivel axis optics manuel manuel ± 45 C rotation axis n x 360 n x 360 n x 360 Max. axis speed X Y Z 1.5 m/min 3 m/min 10 m/min Max. rotation speed C 12 min min min -1 Max. controllable servo axes Footprint Width 2,800 mm 990 mm 1,500 mm Depth 4,200 mm 1,450 mm 1,600 mm Height 3,000 mm 1,750 mm 2,200 mm 1 Precision based on VDI/DGQ No protective housing, laser class 4. 31

32 Optoelectric housing. ABS sensor. Electronic stereo microscope. A workstation for laser welding cannot be more comfortable and space-saving than the TruLaser Station Setup is easy thanks to excellent accessibility, regardless of whether you load it manually, with a forklift truck or using a crane. And to prevent fatigue while working, the stereo microscope is adjustable as is the arm support. You can adapt it to your body size and your preferred position regardless of the workpiece size. A foot support ensures additional comfort and relaxation. Sitting comfortably enables you to weld extremely precisely because the workpiece remains still and you can move the laser beam very precisely. The laser itself, the cooling system and a weld smoke suction system are integrated, you also have the option of including a rotating axis. Small batches and quick changes. The TruLaser Station 3002 is ideal if you want to produce frequently changing small production batches. Thanks to an automatic swing door, the workstation is comfortable to operate, parts are easy to insert as well as remove and unproductive time is minimal. Three linear axes ensure precise results. A programmable focusing optic reduces the processing time considerably. As a rotary transfer machine with programmable focusing optic, the TruLaser Station 3002 is also ideal for larger quantities. TruLaser Station Laser deposition welding on aluminum. 32

33 Efficient, versatile laser workstations. A TruLaser Station offers you everything you need for the most varying tasks, including both joining and laser deposition welding. For large and small parts. A TruLaser Station 5010 enables you to weld workpieces of any shape and size without aligning beforehand. From small parts weighing only a few grams to huge parts weighing over 20 tons, from individual prototypes with complex geometry to small production batches, the laser beam follows the contour of the component and is controlled by the workpiece coordinates. Its actions can be both programmed and reproduced. You also have the option of a controlled rotating axis. Work is even simpler with a welding table, including turntable for positioning the workpiece. TruLaser Station Laser deposition welding on beryllium copper. 33

34 TruServices: We are there for you. Let s go. Our services begin even before you decide on a laser system. We will consult with you to find out exactly what you need. Your laser system is ready for operation almost immediately upon delivery: There are no interface problems because laser, beam guidance, processing optics, programming, control, and automation components are all developed by TRUMPF. 34

35 Support around the clock. We will support you during the entire life cycle of your system with our customized services. We will service the machine and upgrade additional options you choose. We will train you and your employees so that you can use the full potential of your laser system. Our service even includes optimizing the parameters of your machines on site. This helps you to reduce part costs and to increase not only the speed, but also the quality of your products. We keep on-site downtimes and service calls to a minimum because our specialists, with your approval, can access your control system online from a remote location and solve the problem. And if you ever need a spare part you can reach us round the clock, 365 days a year. Parts are usually delivered to you within 24 hours. 35

36 TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4 ID no F Subject to change TRUMPF Laser- und Systemtechnik GmbH Johann-Maus-Strasse Ditzingen Germany Phone +49 (0) Fax +49 (0) info@de.trumpf-laser.com Homepage