Process Safety Training (Shanghai)

Transcription

1 Process Safety Training (Shanghai) PREVENTING INDUSTRIAL DISASTERS THROUGH LEADERSHIP, PROCESS SAFETY EDUCATION

2 PREVENTING INDUSTRIAL DISASTERS THROUGH LEADERSHIP, PROCESS SAFETY EDUCATION, AND EMPOWERMENTOF EMPLOYEES One of the most important objectives of process-safety training is to educate employees to confidently recognize workplace hazards, including situations that could lead to explosion, fire, or toxic releases. The next step requires management s leadership to empower employees to take action to control these hazards, or to stop the process or activity creating the hazardous situation. A major purpose of these process-safety courses is to provide senior management with the understanding necessary to structure a system for training all employees on preventing disasters. We will also discuss management s responsibilities for attaining and maintaining a process-safety culture that control risks to people, property, the environment and corporate image. 2 PROCESS SAFETY TRAINING 2014 CHILWORTH

3 SAFE HANDLING & PROCESSING OF COMBUSTIBLE DUSTS UNDERSTANDING & CONTROLLING ELECTROSTATIC HAZARDS EVALUATION & SELECTION OF ELECTRICAL EQUIPMENT FOR USE IN HAZARDOUS AREAS PRACTICAL HAZOP / PHA TEAM LEADERSHIP IN ACTION Shanghai Shanghai Shanghai Shanghai November 17 th November 18 th November 19 th November 20 th & 21 st TUTOR S INTRODUCTION Dr. Vahid Ebadat, Ph.D., M.Inst.P, MIEE, C.Eng., C.Phys. is the CEO of Chilworth North America. He has worked extensively as a process and operational hazards consultant for the chemical, pharmaceutical and food industries. Dr. Ebadat is a regular speaker at training courses on gas and vapor flammability, dust explosions, and controlling electrostatic hazards. He is a member of NFPA 77 Technical Committee on Static Electricity, NFPA 654 Standard for the Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particular Solids and ASTM E27 Committee on Hazard Potential of Chemicals. Dr. Ebadat's research has culminated in the publication of numerous technical papers and articles. Guibing Zhao, Ph.D. is a Process Safety Chemist/Engineer of the Chemical Process Evaluation Group. Dr. Zhao received his Doctorate of Chemical Engineering from the Sichuan University in China. His research interests include emergency relief system design using DIERS technology; chemical process safety evaluation; multiphase flow hydrodynamics; customized calorimetrical technology including water bath and water flow calorimetry; high temperature molten salt electrolyte based fuel cell and battery technology; nonthermal plasma technology for gas processing including NOx abatement, methane and hydrogen sulfide conversion, and plasma enhanced hydrogen separation; supercritical CO2 enhanced oil recovery; microreactor; waste to fuel conversion; and advanced signal processing technology. He has participated in engineering design and scale-up of several chemical processing facilities. Dr. Zhao is proficient in the interpretation of data for a wide variety of process safety scenarios. He has authored 40+ peer-reviewed articles in the multidisciplinary fields. Ethan Zhang has more than 12 years experience in chemical industry with operation, process engineering, maintenance, and process safety management. He has managed several projects and maintenance work in different chemical plants. He has led several HAZOP and LOPA/SIL study for green-field projects and HAZOP/LOPA/SIL revalidation for operational facilities. He also participated in several PSM audit for different plants. Ethan Zhang is a trained facilitator for HAZOP and LOPA/SIL study. Prior Work Experience: Senior Process Engineer/Process Safety Engineer/HAZOP-LOPA facilitator, Evonik Process Safety Manager/Project Manager/HAZOP-LOPA facilitator, Anhydro Senior Process Engineer/Project Manager/HAZOP-LOPA facilitator, Firmenich Technical Manger/Project Manager, Sundise Tomsen Sheng, B.S, Consultant Consulting & Training Services - Process Safety Specialist. Tomsen Sheng has dedicated more than 9 years of engineering experience in the chemical industry with over 1 years as a consultant and 8 years within manufacturing facilities. He has participated in several projects of building construction, production line installation and modification within chemical and petroleum industries. He has managed projects in the field of fire prevention and protection improvement. He also has a strong experience for ISO & OHSAS system management. Additionally he has led a team for the overall improvement towards contractor safety. With the skills above, Tomsen Sheng is experienced in risk identification and assessment. He is a trained and experienced user of PHAST and other consequence modeling software tools. PROCESS SAFETY TRAINING 2014 CHILWORTH 3

4 SAFE HANDLING & PROCESSING OF COMBUSTIBLE DUSTS Duration: 1 day - Price: CNY - Session code: DUSTW1 Course Design and Objectives This course builds on the dust hazard recognition and management course but includes specific effective management techniques for common powder processing unit operations including: Raw material handling, Powder Charging to Vessels, Blending, Milling, Size Classification, Packaging and Dust Collection. Many industrial processes use powdered raw materials and/or create powdered chemical intermediates that possess combustible dust hazards. The safe handling of these materials must consider the hazards associated with dust and powder combustion properties. Recent OSHA activities have brought these hazards to the forefront. This course will address the specific dust hazards associated with the most common unit operations used to receive, transfer and process combustible powders and solids and effective dust hazard control methods. It employs a systematic approach to dust explosion hazard assessment directed towards obtaining a Basis of Safety for a process. Who should attend Personnel (e.g., management, technical, operations and maintenance) involved with process safety, EH&S, process design, operations and maintenance from the chemical & processing industries, including bulk and finished pharmaceuticals, chemicals, petrochemicals,oil and gas, food, plastic & rubber, metals, textiles, wood & paper and agrochemicals who desire a more in depth understanding of dust explosion hazards. Date & Location November 17 th Shanghai You Will Learn How to incorporate combustible dust hazard management into routine powder processing How to analyze various conditions under which dust explosions can occur How to apply suitable measures for protection nof people and facilities from dust explosion hazards Best dust explosion management practices for managing powder unit operations What properties of a powder create explosible dust hazards UNDERSTANDING & CONTROLLING ELECTROSTATIC HAZARDS Duration: 1 day - Price: CNY - Session code: STAT1 Course Design and Objectives This course will discuss and demonstrate how and where electrostatic charge is generated, how to analyze static problems, and how to apply effective solutions. Practical static control techniques will be illustrated by examining case histories of explosion incidents investigated by Chilworth Technology consultants. You Will Learn How electrostatic charge is generated in industrial environments How to recognize those electrostatic hazards that can trigger industrial fires and explosions How to choose methods to evaluate and control electrostatic charge in order to reduce or eliminate such risks Who should attend This course is directed primarily at engineers who are involved in process-safety activities, in process operations, research and development, and safety-department oversight and auditing of the process-safety effort. Attendance at this course also would be helpful to supervisors and managers who are responsible for ensuring appropriate protection against dust-ignition incidents that could affect employees and property. Date & Location November 18 th Shanghai 4 PROCESS SAFETY TRAINING 2014 CHILWORTH

5 EVALUATION & SELECTION OF ELECTRICAL EQUIPMENT FOR USE IN HAZARDOUS AREAS Duration: 1 day - Price: CNY - Session code: EQUIP1 Course Design and Objectives Incorrectly specified electrical and mechanical equipment can provide a significant source of ignition for flammable atmospheres. The hazardous area classification process is designed to identify locations within a process plant where ignitable atmospheres exist, and to determine their likely extent. Using this information, the risk of ignition from equipment and devices in these areas can be minimized by either the specification of suitable equipment/devices, or relocating them to a safe, nonhazardous area. You Will Learn Ignition hazards that can be created by electrical and non-electrical equipment and devices The regulatory requirements of codes and standards for the classification of hazardous areas How to perform a hazardous area classification study The classification of areas where flammable atmospheres can arise from the presence of combustible dusts, flammable gases or vapors Who should attend Personnel (e.g., management, technical, operations and maintenance) involved with process safety, EH&S, process design, operations and maintenance from the chemical & processing industries, including bulk and finished pharmaceuticals, chemicals, petrochemicals, oil and gas, food, plastic & rubber, metals, textiles, wood & paper and agrochemicals who desire a more in depth understanding of how to evaluate and select electrical and nonelectrical equipment for use in hazardous areas. Date & Location November 19 th Shanghai PRACTICAL HAZOP / PHA TEAM LEADERSHIP IN ACTION Duration: 2 day - Price: CNY - Session code: HZP3 Course Design and Objectives This course provides the concepts of PHA team leadership, including how to conduct an effective PHA, role of a PHA leader, techniques for efficient and effective facilitation, creating nodes, PHA methodologies (e.g., HAZOP), optimization of PHA team performance, revalidation of PHAs and an overview of PHA software. The course is illustrated with real industrial examples (both batch and continuous processes). Course participants will work case studies and participate in HAZOP team leader role playing exercises in the real situation of leading a HAZOP team. The training course is delivered by one of Chilworth Technology s highly experienced PHA practitioners. Who should attend Anyone responsible for PSM program compliance and effective PSM implementation (e.g., Process Safety Managers, Engineers, EH&S Managers, Operations and Maintenance Personnel and/or other designated PSM representatives). Date & Location November 20 th & 21 st Shanghai You Will Learn How to effectively prepare, lead and document PHAs and risk-rank hazard scenarios using a simplified LOPA technique How to maximize the identification of Hazard Scenarios, including ones with low likelihoods PROCESS SAFETY TRAINING 2014 CHILWORTH 5

6 2014 DEKRA Process Safety Training Schedule Course Duration Dates & Locations LOPA: THE VALUE OF LOPA IN RISK REDUCTION December 10, Shanghai BEYOND COMPLIANCE: DEVELOPMENT AND IMPLEMENTATION OF PSM IN THE WORKPLACE 2 Days December 8 & 9, Shanghai PHA TEAM MEMBER October 13, Shanghai PRACTICAL HAZOZ / PHA TEAM LEADERSHIP IN ACTION 2 Days September 4 & 5, Shanghai October 14 & 15, Shanghai November 20 & 21, Shanghai EVALUATION & SELECTION OF ELECTRICAL EQUIPMENT FOR USE IN HAZARDOUS AREAS September 3, Shanghai November 19, Shanghai UNDERSTANDING & CONTROLLING ELECTROSTATIC HAZARDS September 2, Shanghai November 18, Shanghai SAFE HANDLING AND PROCESSING OF COMBUSTIBLE DUSTS September 1, Shanghai November 17, Shanghai CHEMICAL REACTION HAZARDS DURING PROCESS SCALE-UP September 17, Shanghai VENT SIZING FOR NON REACTIVE SYSTEMS AND VENT SIZING FOR REACTIVE SYSTEMS September 18, Shanghai 6 PROCESS SAFETY TRAINING 2014 CHILWORTH

7 Booking Form Register now! Course title: Date: Name * : Company: Address: Postcode: Country: Tel: Signature: Date: *Please write in capital letters To reserve your place(s) call on T to check availability and fax or this form to Please submit one form per delegate. Full venue details (with a location map and local area information) will be provided prior to the event. Payments can be made by cash or company purchase order. REGISTER NOW Chilworth a DEKRA company reserves the right to modify or cancel the course up to 5 working days prior to the course commencement date. PROCESS SAFETY TRAINING 2014 CHILWORTH 7

8 DEKRA China 10F, Building 16, No. 250 Jiangchangsan Road 上 海 市 闸 北 区 江 场 三 路 250 号 16 号 楼 10 楼 Shanghai , P.R. China T F PS-CH-TRA