Increase productivity and safety Bizerba solutions for industrial production

Transcription

1 Increase productivity and safety Bizerba solutions for industrial production

2 As a leading manufacturer of weighing, labelling, inspection and data technology solutions, Bizerba promotes the process-optimised flow of goods and data from goods receiving to shipping; for the purpose of an efficient work flow integrated in your process and production environment.

3 Systematically gain an advantage... Knowing what drives you forward To achieve efficient production processes and logistics systems requires patience and perseverance. An entrepreneurial partner thinking of technology alone is not enough. New processes and structures must be optimally designed and implemented with profound process know-how over the entire value chain; welcome to Bizerba. Last but not least Bizerba labels and consumables from our own production facility are fundamental components of Bizerba system solutions. Adjusted to your individual process conditions, of optimal quality and with functional & attractive designs, Bizerba labels contribute to maximum productivity, transparency and reliability. System integration on a wide basis Goods labelling, industrial weighing and inspection systems, logistics solutions here at Bizerba everything is linked At Bizerba long-term experience in industrial weighing and labelling technologies are combined with profound industry know-how, allowing you to concentrate on what s important; to be successful in your core business. Accurate weighing and dimensioning, product labelling according to regulations as well as processing of acquired data in higher ranking systems are the basis of our daily work. Supplemented by object recognition and foreign object detection we design what s technically possible, what makes economical sense and what is profitable. Fully networked, with state-of-the-art software applications and analysis tools (statistics, order control, tracking & tracing and shipping logistics) and integrated in your ERP systems. Whether quantities of goods are recorded, dimensions are established, packages are labelled or recorded data has to be suitably processed, we create suitable hardware and software applications: n Thanks to profound application experience based on numerous successfully implemented international projects n For the areas logistics, intra-logistics and production (e.g. meat processing, cheese industry, manufacturing of baked goods and confectionary) n With our own application team for software and implementation n In close cooperation between customer consultants, service and development teams We not only support the Bizerba product portfolio in its entirety (weigh price labellers, checkweighers, weighing terminals, inspection systems, software and industrial load receptors) but we also create complete solutions across products.

4 The high quality of our products, services and processes is no coincidence but the result of systematic Global Quality Management documented by international certifications and in the interest of increased customer requirements.

5 Always at eye level... State-of-the-art compliance to the highest standards Measuring up to the highest standards all around Whether you want to comply with GS1 or CE/UL standards, with Bizerba labelling systems, labels and software you have suitable tools available to make use of barcode and QR-Code technologies. Compatible with each other they can successively be combined to an overall solution and offer high investment security because of upgrade options. In order to ensure maximum product safety, Bizerba applications for the food industry meet the latest hygienic design guidelines as well as generally recognised national and international guidelines (OIML, MID, IFS, HACCP, GMP, NSF, EHEDG, FDA): especially in terms of current food safety and food traceability requirements but also in respect of documenting correct production processes and measuring performances. Also standardisation trends such as WS-FOOD standard interface are readily available and provide planning security. With the QR code, Bizerba labels create a direct link from food packaging to the Internet since our.brain software brings production data into the network which can then be called up by the consumer. Furthermore, TTI labels provide consumers unlike minimum shelf-life or best before date with reliable visual information regarding freshness and consumption quality. PACK Weinheimer Hygieneforum B QR-Code TTI.BRAIN cb _connect.brain

6 Whether it s required for basic weighing and control processes, for comprehensive evaluations or complex control processes, the Bizerba product portfolio offers the right solutions: Functional individual components as well as complete, highly complex systems.

7 Weighing module WM, designed for control cabinet installation Terminals entirely individual... Industrial PC is 70 with integrated weighing system in a hygienic design Highly variable with huge process reliability The intelligence of Bizerba terminals always exactly matches the requirements of the task. Arranged from solutions for basic weighing & control functions and universal terminals for efficient recording of operating data to comfortable industrial PCs and complex weighing systems, they show their class in the following areas: n General weight capturing and recording n Counting and tolerance applications n Dosing and recipe processes n Control and regulating processes n Bulk & Bagging n Order picking n Documentations n Inventories Industrial weighing terminal is 50 with weighing and process control technology consolidated in one device

8 Our core competence are weighing solutions in all variations, sizes and weight ranges: static and dynamic weighing systems mobile scales, overhead track scales, precision scales, compact scales, postal scales for letters and parcels, load corners, weighing modules. Compact scale es 10, highly efficient for multiple applications.

9 Precision scales Load receptor, stand-alone or integrated Precision load receptor High-precision load receptors... The perfect solution for every application Stationary, mobile, compact and modular weighing and data technology from Bizerba offers users products and systems to meet even the strictest requirements such as in the chemical and pharmaceutical industry. It is comfortable to work with them in a normal working environment as also in an ex-protection zone with its special protective regulations in clean and ultra-clean rooms or EHEDG-conform production processes: n Bizerba load receptors allow very convenient, favourable adaptations to various applications, as single or multi-interval scales. n High-quality materials ensure resistance to wear even under extreme ambient conditions according to protection class IP 69k even against dust, immersions and high pressure cleaning at high temperatures. n Above all, our load receptors stand out due to their optimal long-term accuracy and resolution. Bizerba weighing platforms with 2-string mass sensor even neutralise gravimetric influences. Load receptor, extra flat with lift-up frame Mobile scales il professional SPM for the food industry Load corners for containers, roller conveyors or platforms

10 Madi Ventura opts for a Bizerba system solution ST terminal and precision load receptor of the HR series despite all automation, the human factor and manual sampling remain important Madi Ventura was founded in 2000 when two of the largest manufacturers of dried fruits and nuts were merged. When, the company started planning the implementation of an additional line, the project management responsible discovered the system solution from Bizerba. They installed the new X-ray scanner XRE, the checkweigher CWE 1500 and _statistics. BRAIN, software to optimise filling processes in real time. In the Madi Ventura production facility the new X-ray scanner XRE is located downstream from the packaging machine. The equipment detects all foreign objects which absorb X-rays differently as compared to the surrounding product. The same applies to foreign objects made of glass, stone, metal and PVC. For salty products the XRE offers a much greater detection accuracy since, other than conventional metal detectors, it does not have a problem with salt s own conductivity. Software _statistics.brain creates graphical statistics and reports inform production managers about the effectiveness of the current filling process. Should there be deviations above the tolerance limit the on-site operators can directly intervene in the process. As a result the company achieves significant savings while preventing at the same time underweight packages from leaving the plant since their discovery could quickly damage the brand image. Above all, the CWE found great favor with Madi Ventura due to its flexible display in Italian, its high throughput of up to 400 packages per minute and the low noise. Since the company does not want to cut out the human factor and wants to continue to carry out manual random checks, Bizerba additionally installed a workstation with a static table-top scale and ST terminal and also with direct data transfer to the EDP. Here an important advantage of the software comes into effect, namely its high scalability. Small companies install it on a laptop whereas in larger companies the software is shared by several servers in order to cope with the high data flow of many production lines. With Bizerba Madi Ventura found a partner who combines hardware and software in a system solution. This integrative approach also applies to service. In order to ensure a high amount of reliability the Bizerba devices are equipped with e-service. In case of problems, technicians can access the system via Internet and are able to fix problems quickly without making an expensive service call. n Italian coffee roasting company Caffé Milani expands its production lines by installing Bizerba checkweighers In the roasting facility: Production manager Salvatore Casartelli and checkweigher CWE Packaged in large jute sacks the raw coffee is transported from the coffee-growing countries to the production facility in Italy. Milani stores, roasts and packages the coffee fully automatically by using state-of-the-art systems. At the end of the packaging lines the Bizerba checkweighers check the weight of each individual coffee package, reject over/underweight packages from production and transfer all data to the EDP. Here, production management is in control of the filling processes with the aid of statistics and reports in real time. With this system Caffé Milani ensures the high quality of its products, strengthens brand loyalty and saves raw materials at the same time. Overfillings of only a few grams add up to considerable material losses over time. Milani is very positive about this solution: We are absolutely satisfied and will invest in additional Bizerba devices, probably in weigh price labellers and metal detectors in order to make production even more efficient and safe. Also the proximity to the next Bizerba subsidiary and the high competence level of the staff, explains Milani, played a decisive role in making this decision. Last but not least, the tradition of a familyowned business creates a bond between both companies: Milani has always been family-owned similar to Bizerba. And our focus has always been on quality and not quantity. n

11 Weigh price labellers, inspection and logistics Customer Story devices with flexible software connection: Salumi Lorenzi installs a system solution from Bizerba The package comes from the cold storage (picture 1), it is scanned (picture 2) and weighed (picture 3) The package is labeled (picture 4), positioned (picture 5) and held available (picture 6) The Italian company Salumi Lorenzi specializes in the production of various meat products such as ham, salami and Pancetta as well as exclusive belly pork. When the company automated its production processes in 2009, management became aware of Bizerba. What started with the installation of a fully automatic weigh price labeller lead to new inspection systems and ended with the automation of the shipping department as a system solution turning the company into a state-of-the-art facility. If a truck arrives at the door, the ERP system sends the order to the shipping area, e.g. about 20 cases of ham. In the cold storage a robot arm grabs the cases and places them on a roller conveyor. The Bizerba scanner identifies the article on the basis of its barcode preparing the next devices for the article: The GLM-I 40 weighs the carton and transfers the weight data to the GLM-L weigh price labeller. Finally, the labeller applies the label with the exact weight and shipping information. Salumi Lorenzi is enthusiastic about the installation as also about the organisation of the service. Here the Bizerba system idea comes into play. We do not only sell products but also industry know-how. For our customers we install customised solutions in order to meet their needs. Our service technicians are able to support the various stages of the project simultaneously which are: software connection, inspection and logistics devices as well as the weigh price labellers says Melone. This makes the entire installation more cost-effective and flexible for the customer. n Logistics center of Handl Tyrol works with Bizerba labels We started our search for a new supplier and again found what we wanted at Bizerba. Customer service Manager Peter Preslmayr and the new Logistics labeller GLM-B This logistics center is one of the most modern in Austria. Employees view the orders on the industrial terminals, package the goods and place cartons and boxes on roller conveyors. After the carton sealer follows the carton labeller. Here, we had frequently problems in the past in terms of downtimes explains Peter Preslmayr, head of Handl Tyrol s customer service. Something we could not afford since the labeller is the bottleneck of our logistics system. If the labeller fails, the whole system falls behind. Handl Tyrol has opted for the GLM-B 150 F. It scans the barcodes and identifies boxes and cartons. The EDP provides it all necessary information including customer name and sender, order and batch number. It prints the labels, applies them at the front of the shipping cartons. The test phase has been successfully completed. Preslmayr: We have been using a fully automatic price labeller from Bizerba for some time. We therefore were fully aware of the high quality of the products. Also the cooperation with the application team was again positive. Together we developed an individual solution which meets our needs and the needs of our trading partners. It makes logistical processes faster and safer. n

12 Besides weight control in accordance with prepack regulations FPV the Bizerba checkweighers are safe process control instruments, i.e. for rejection of empty or over/underweight packages as well as for sorting and classification. Wet area checkweigher CWP Neptune hygienic, robust and easy to clean

13 Checkweigher CWF for automatic quality control of packaged goods Checkweigher CWD/CWE for automatic quality control in the lower weight range Custom-made checkweighers... Value-added chain well under control For added value all along the line Only by using the latest technologies is a 100% control at high package throughput and by reducing excess quantities in the packages is possible. For this purpose, Bizerba checkweighers are used in production processes in order to check upstream processes such as filling and packaging processes. The data obtained form the basis of statistical quality evaluations with which mean value deviations can be corrected in a timely manner. All further production steps from product inspection to product labelling with weight data can be controlled online directly within the product flow. Checkweighing solutions from Bizerba are available for every application from dry environment to contaminated areas of production also for multi-lane applications. n Approved in accordance with the new Measuring Instruments Directive 2004/22/EC (MID), the Bizerba CWE checkweighers reach a throughput of up to 400 units/min. in metrologically approved operation. n Bizerba CWP Neptune was designed according to the design criteria of the European Hygienic Engineering and Design Group (EHEDG) with a minimum of components for a maximum of safety for perishable and unpackaged food. Bizerba CWP Neptune integrated in a ground meat line

14 With Bizerba labelling systems for goods labelling product packages of different materials, sizes and shapes can be labelled using different application technologies. GLP-80 and GLP-160 Manual printing and labelling solutions

15 High speed labelling system GLM-I evo : Performance, Plug-in-Label, Quality check inside State-of-the-art labelling systems... GLM-E 50/70 weigh price labelling line as compact entry level into fully automatic price labelling Complete program under a single address Choosing Bizerba is a choice for increased production efficiency, reliability and competitive advantage by means of targeted marketing. Complete solutions from a single source: Labelling systems, dispensing technology, print technology, software combined with perfectly matching labels. Hardly another supplier has the equipment know-how and the knowledge of the best possible design of labels and use of adhesives. As a technology leader we are setting standards in terms of automation and operator prompting. As an example, the latest systems generation not only allows plug-in label design and the transfer of labelling jobs from the ERP system. And the integration of additional Bizerba components such as the TU 100 unit former or the LCE line converger is completely unproblematic. GLP-I thermal direct/ thermal transfer printer for weight-related, fixed weight and fixed value labelling GLM-E 20/30 can be integrated in existing production lines

16 Double scale CWL-Max flexx GLM-L 1T box labeller with air blow, rotary or piston applicator In-motion scale CWL-Eco flexx applicator for chaotic sequence of products in difficult surrounding conditions Dynamic in logistics labelling... For flexible, variable weight price and product labelling Bizerba offers logistics solutions for every size of operations in commerce, trade and industry. Bizerba labellers can be easily integrated in intralogistical conveyor and data systems ensuring a smooth product flow thanks to error-free labelling of cartons and pallets. Our portfolio of labels from own production ranges from standard labels for logistics labelling with all codes to RFID and TTI labels. In each case high-speed printing systems from Bizerba offer increased throughput and optimal readability Saves time and money: DWS 520: scan, weigh and measure with one device GLM-B box labellers with a high degree of own intelligence and connection options for scanners GLM-P 2S pallet labeller for the fully automatic application of labels to a maximum of three sides at three different heights in each case

17 Special designs as from series one... Application know-how to keep you moving forward With us you can be sure that even complex tasks are controlled and processed on time. With clear goal definition, project planning and follow-up, reasonable use of resources and by involving the relevant users. Oriented on current activities and future tasks of your company, the Bizerba application center will cause less development costs for you and will reach results faster. We understand your core business and know the entire band width of possible solutions based on numerous successfully implemented projects. Our services include: n Applications advice n Project management n Risk analysis n Engineering n Documentation n Project management

18 For quality control and analysis, food manufacturers can rely on Bizerba inspection systems. We create safety from formulation to completeness check and foreign object recognition to packaging and labelling. XRE product inspection system for detection of foreign objects and product defects via X-ray

19 Varicon metal detection system for all ferrous and non-ferrous metals Metal Detector Varicon C-Scan GHF Inspection systems total... With WS-Food standard interface suitable for all quality management and auditing processes Bizerba metal detection systems rapidly and reliably BVS-I maxx inspection system with high-resolution camera for package and text verification detect all metal objects in packaged and unpackaged goods. For rejecting contaminated packages Bizerba separation systems can be used. A wide range of accessories leaves nothing to be desired Based on highly efficient X-ray technology the Bizerba product inspection system XRE detects more than just metal. It helps manufacturers to comply with IFS and HACCP guidelines, national and international legal requirements and trade-specific requirements. In terms of product safety as well as product integrity. Integrated in weigh price labelling lines, the multi-functional inspection system Bizerba BVS-I maxx automatically checks label position, texts, barcode, film colour, seal and much more. Using a pusher it rejects incorrect packages from the production and establishes required quality reports.

20 The modular industry software.brain integrates Bizerba systems and machines with your business processes efficiently and cost-effectively. Individually adapted to the work processes and operators. Dialogue-led, error-tolerant and with understandable help message and feedback. Client Mobiles Standard GUI Other Apps App Internet Server Bizerba Industry Engine SQL Server.BRAIN Formulation Cloud Statistic B Reports User management Configuration and Updates Data maintenance... Order processing cb _connect.brain _connect.brain Devices/lines sb _statistics.brain dmb _data Maintenance.BRAIN GLM-I EVO CWP Neptune CWL-Eco flexx BVS-I maxx Terminals bb bb _bld.brain opb _orderprocessing

21 cb B sb _connect.brain.brain _statistics.brain B sb cb dmb.brain _statistics.brain _connect.brain _data Maintenance.BRAIN B B cb dmb sb bb bb.brain _connect.brain _data Maintenance.BRAIN _statistics.brain _bld.brain cb sb bb dmb bb opb _connect.brain _statistics.brain _bld.brain _data Maintenance.BRAIN _orderprocessing cb sb dmb opb bb bb _statistics.brain _data Maintenance.BRAIN _orderprocessing dmb bb bb opb _connect the world... _data Maintenance.BRAIN _bld.brain _orderprocessing _bld.brain sb bb opb bb _bld.brain _orderprocessing Tracing QR-Code Package opb We offer a complete solution that enables your consumers to scan a QR-Code on your packaging and on a linked website, _orderprocessing they obtain additional information about the product dmb such as where exactly the meat has come from and where the animal was slaughtered. Reporting and Monitoring transparency at all levels Meaningful analyses and reports from _statistics.brain help you to fulfil elements of a quality management system as well bb bb as providing the evidence required by relevant legislation or in the event of customer complaints. Data maintenance the uniform user interface with the typical Windows design The PC-based _datamaintenance.brain is tightly integrated opb with Bizerba equipment and applications. The GUI Design allows managing your article data, easily. From random checks to 100% control Starting in goods delivery you can ascertain the quality of the finished packs, raw materials, components or packing supplies delivered with simple random checks in accordance with ISO You avoid accepting underweight or substandard goods. A welcome side-effect is that quality controls by the production employees themselves reduce response times and save on expensive control stages. software english

22 Quality labels do not only reconcile legal requirements, consumer information and advertising effectiveness. In smooth interaction with labelling technology they also ensure the efficiency of manufacturing and process flows.

23 Know-how for consumables... Excellent in every sense Rely on almost 30 years of experience in the production of labels. Besides labels and adhesives, Bizerba L&C manufactures the base material of the labels on its own. Supplemented by various print processes, confectioning and refinement types, customised solutions are the result: n Thermal labels With different thermal paper qualities and in various adhesive quality variants. n Linerless labels Without backing paper, suitable for thermal direct print. Comfortable with patented border and HACCP conform in handling. n Multicolour Linerless n Barcode labels In best print quality and with suitable colour combinations for fast identification of products via scanner. n RF labels With integrated electronic module consisting of a coil and a condensor they trigger an alarm at the detection device. n RFID labels They record goods individually or in bulk with up to 500 reading records / sec. and transfer information over larger distances using wireless communication. n TE labels When removed, they break down into thin shreds and make illegal re-packaging or re-labeling of articles difficult. With colour backgrounds and colour gradients as well as preprinted logo. Save printer performance and paper. n C-Wrap labels Additionally seal the packaging, protect against manipulation and can be identified from all sides if products are stacked. n OnVu TTI labels Via temperature-sensitive printing colours they send a signal to the consumer with absolute reliability if the products are fresh and are safe to eat. n Plug-In label Means of a data matrix code on the back of the label and an integrated scanner in the labeller, the system automatically configures itself minimal downtime, max. Device usage times. Typically Bizerba: Quality which pays off Bizerba L&C develops the three essential components of the laminating process itself (paper based surface materials, adhesives and liners) and uses them exclusively in its own label production. We also control reprography (design creation, design editing) print film and printing plate production as well as own printing. The high-quality labels might sometimes be more expensive than conventional products but in terms of quality and related services they are economically unrivaled.

24 Bizerba guarantees fastest possible and reliable service: n Worldwide in more than 70 countries n With state-of-the-art IT n With about 1500 service staff members n With a comprehensive partner network around the globe n Competent, fast, reliable Welcome to the Open World of Bizerba... Key Account Management; worldwide That s what a true partnership looks like Bizerba Global Key Account Management guarantees internationally active companies that once specified standards are agreed, these will be implemented worldwide at the local production n Company-wide certified according to DIN EN ISO 9001 our Quality Management guarantees a high degree of product safety. n Via remote monitoring you benefit from a direct and comprehensive locations in the relevant language and culture, for local applications and in coordination with an assigned contact person. As a result of continuous cooperation with market leaders, new developments emerge on an on-going basis from which all Bizerba customers will profit. problem management of your equipment and systems which are critical to your company and automatically from software updates. n And should it happen that something does not function correctly you can count on fast and competent support. Our technicians can quickly establish a remote diagnosis via e-service to eliminate the error right away or within a short time on-site. V/ e 2 nd edition. Subject to change without notice Members of the Bizerba Group Bizerba GmbH & Co. KG Wilhelm-Kraut-Straße Balingen Germany Tel Fax [email protected] Bizerba UK Limited 2-4 Erica Road Stacey Bushes Milton Keynes Buckinghamshire MK12 6HS U.K. Tel Fax [email protected] Bizerba USA Inc. 31 Gordon Road Piscataway New Jersey USA Tel. Office Tel. Service Fax [email protected] Bizerba Canada Inc Argentia Road #9 Mississauga, Ontario L5N 8L2 Canada Tel Fax [email protected] Bizerba South East Asia Pte. Ltd. 1 Fifth Avenue #02-05 Guthrie House Singapore Singapore Tel Fax [email protected]