man hours and other costs associated with purchasing. We are also continually striving to develop new products and improve WHERE

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1 smart solutions for print TM

2 We are a highly experienced team of people, passionate about bringing you the best products and services available. With over 50 years combined experience in the printing and coating industry we know how to talk your language and get the job done. Conveniently located in the heart of the North West of England, we re at the centre of the motorway hubs and close to airport and sea port facilities, so we can provide a fast service when time is of the essence. WHERE With our extensive range of products and services we offer a truly effective means of centralised sourcing, thus reducing time, paperwork, man hours and other costs associated with purchasing. We are also continually striving to develop new products and improve our existing range to help make your job as easy and efficient as we can. Our flexible and forward thinking approach allows us to HOW customise many of our products to specific customer needs. Just ask and wherever possible, we will rise to the challenge.. With a solid reputation built on our commitment to deliver unrivalled levels of customer service we will help to maintain your print quality and commercial goals for many years to come. TM smart solutions for print testimonials We have been working with Print Tech Solutions for over 9 years now. This association has lasted because they supply first class products that work. Along with excellent service and enthusiastic support of our business, Steve and his team ensure that they remain a strategic supplier to the InterFlex Group Kelvin Reid PRINT MANAGER, INTERFLEX GROUP SCOTLAND LTD Smith Anderson have a wide range of machinery producing up to 50 million paper bags per week, so we need suppliers that can really go that extra mile. We ve used Print-Tech Solutions for many years to supply products including Mounting Tapes, Blades & Chamber Seals, Cleaning Solutions and other items, streamlining part of our ordering requirements. We have always received a first class level of service supported by onsite technical advice whenever required. Willie Lindsay PRINT AND ENGINEERING DEPARTMENTAL CONTROLLER, SMITH ANDERSON 02

3 consumables division cleaning solutions 4, 5, 6 eco-option 6 dilution management 7 anilox training 7 anilox rollers & sleeves 8 anilox care & protection 9 duratint sleeves 10 rubber rollers 10 path roller sleeves 11 chamber end seals 12 doctor blades 13 Lohmann tapes 14, 15 lint free wipes 16 machinery division ultrasonic cleaning systems 18, 19 carbon fiber chambers 20 ink pumps 21 ink filters 21 Servo 3000 infeed systems 22, 23 Nikka video inspection 24, 25 Teknek web cleaning 26 NMR waste matrix removal 27 key to symbols i www Link to related product More information available on website S C Easy finance option available Supply Contract terms available contact us t: +44 (0) f: +44 (0) [email protected] 03

4 cleaning solutions S C uv inks water based inks solvent based inks biodegradable Supply Contract terms available Through years of research and development our range of cleaning solutions are non-caustic, non-corrosive and REACH compliant. Our whole range of solutions are specifically formulated for the print industry, unlike many generic cleaning products that can cause immediate or long term damage to rubber rollers, print plates, pumps and chambers. You can trust our cleaning products to work effectively and efficiently within your Preserve your equipment, maintain your print quality and protect your profitability by using our range of products. We also work closely with you and your local water authority requirements to ensure total compliance with regulations on a local and national level where appropriate. Should you have any specific or unusual needs, Print-Tech Solutions has the expertise and capability to formulate and manufacture bespoke cleaning products as required. production facilities. 04 testimonial We are fully aware of the key role the Anilox roller plays within our printing process. If the condition of the rollers is allowed to deteriorate the consequences can be very costly. Print-Tech Solutions have been a valued supplier of print specific cleaning products to our company for almost 9 years, demonstrating an exceptional level of ongoing support and commitment through Anilox training for our operators. This proactive approach has transformed our ability to maintain consistent Anilox performance. The whole service is backed up by excellent support from their office staff and regular contact from technical sales people. James Jolley TECHNICAL DEVELOPMENT SUPERVISOR, TRM PACKAGING

5 aquasol the most efficient non-caustic cleaner available for print dilution units features non-caustic, non-corrosive environmentally friendly pro-active cleaning action versatile, powerful cleaner works with UV and water based inks protects metallic components through use of corrosion inhibitors aluminium and alloy safe dilute 1 part aquasol to 9 parts water size availability (litres) ultrasol the most effective non-caustic solution for ultrasonic cleaning dilution units ultrasonic cleaning systems features non-caustic, non-corrosive environmentally friendly specifically formulated for ultrasonic cleaning quick de-gassing for efficient cleaning versatile, powerful cleaner works with UV and water based inks aluminium and alloy safe dilute 1 part ultrasol to 9 parts water size availability (litres) 05

6 features cellgel non-caustic, non-corrosive environmentally friendly specifically developed for cleaning anilox cells the most effective gel available for direct cleaning of anilox cells works with most inks, varnishes and coatings excellent pre-treatment for ultrasonic cleaning aluminium and alloy safe 1 size availability (litres) other cleaning products available for: parts washers, plate washers and other bespoke products to suit your needs - just ask! eco option We are constantly looking for new ways to improve our products for the benefit of our customers and the environment. Through committed research we have launched our eco-option which is available for selected products within our range. This alternative gives our customers the option of purchasing concentrated formulations thus reducing disposal of packaging, storage, distribution and handling costs as well as administration savings. eco option: revolutionising the way you buy and use cleaning products. + = 06 1 litre + 1 litre 1 litre 1 litre 1 litre = 5 litres

7 dilution management which is the most cost effective option for you? whilst our products are designed to be easy to use, human nature will always overcome practicality and thus products tend to be used at lower or higher levels than recommended dilution rates. This obviously has an impact on annual usage as well as environmental issues. With this in mind, we can offer several options of dilution management ensuring our products are used correctly and efficiently. OPTION 1 Simple Dilution Unit ink bucket simple action no electrics or pneumatics easy to fit built-in anti-backflow OPTION 2 Central Dosing Unit central product storage tap or hose feed to each press space-saving easy operator access are your anilox rollers the weakest link? production and maintenance is fully aware of this key role that the quality and cost reductions are significant. unlike most suppliers of cleaning products we use a completely different approach ensuring everyone involved with anilox roller plays. We also educate operators in the most effective way of maintaining cell volumes and reducing the chance of damage to the rollers. By involving operators in this process the benefits to both print 07

8 anilox rollers and sleeves Over 20 years experience in the production and supply of Anilox rollers... Screen Selection Advances in laser engraving technology have widened the choice of screen formats available to the end user. Using the latest laser technology, we can now offer a range of screen formats and specifications to suit all types of inks and coatings Standard 60 degree (all print applications) Quality Control & Ease of Identification accurate delivery of inks and coatings can only be achieved if the Anilox screen is manufactured accurately and according to a given specification. In order to deliver consistent and accurate results all of our rollers are EasyFlo (Medium tone ranges & solids for tissue & corrugated) FreeFlo (UV printing & varnish applications) inspected and recorded before delivery to our customers. We can also offer roller identification and screen information by laser engraving the details into the bearer bands at each end of the roller face. CrossFlo (Opaque whites, adhesives & viscous coatings) 08

9 anilox care and protection anilox brushes and pads Our anilox brushes are made from Polyester block and Stainless Steel bristle, chosen specifically to offer firm cleaning action without the risk of damaging the Anilox cells, and allow stubborn marks to be removed from the engraved surface of ceramic rollers. The synthetic block will not swell when soaked and therefore bristles do not become Stainless steel - ceramic anilox rollers loose. Brass - chrome anilox rollers anilox jackets Our jackets are made from a durable easy wash material and are available in a range of colours to allow for easy identification of different screen specifications. Anilox Jackets will cost a fraction of the price of a roller refurbishment making them a very cost-effective investment. 09

10 tm duratint sleeves for highest quality features Durable: outperforms other compounds in longevity and resistance to tracking lines Adaptable: one sleeve suits all suitable for applying inks, primers, adhesives and varnishes. No joins: duratint sleeves eliminate the problem of plate edge lift saving wasted material and time. Off the shelf: standard size sleeves of 18 x 3 i/d x 3.5 o/d Superior laydown: duratint compound is formulated to give greatly improved laydown of varnishes and coatings We use a unique rubber compound to manufacture our 'duratint' sleeves. The distinctive orange colour of our compound was chosen to stand out above other similar products, but the real difference can be seen in the actual print performance. Named 'duratint' to reflect the durability and adaptability of our rubber sleeves. These rubber sleeves are suitable for use with UV, Water and Solvent based inks and varnishes. This unique formulation allows one sleeve to be used for a range of applications rather than various hardnesses held for specific jobs. full rubber roller service Print-Tech Solutions can also offer a full and comprehensive Rubber Roller service. Offering a range of precision ground compounds including Natural, Neoprene, EPDM, Nitrile and Butyl, we recommend the most suitable product option for your specific application. We can also provide larger rollers with ground cambers, relieved bands and tapers. 10

11 path roller sleeves seamless path roller protection path roller without sleeve features Fast, simple and easy to fit Seamless sleeve means no edge lift, no registration problems Repels almost all inks, coatings and adhesives Long life and very durable Chemical and solvent resistant Can be fitted on site or at our premises Eliminates path roller cleaning Extremely cost effective path roller with sleeve Path Roller Sleeves are a fast and simple solution to giving non-stick properties to metal or rubber covered rollers. Our sleeves give a thin seamless barrier to your rollers preventing any deposits of ink, coatings or adhesive stock from sticking to the roller surface. This reduction in downtime alone makes this a must have product for most printers. Our path roller sleeves are very easy to fit and can be fitted by the customer or by our own engineers either in our works or on site. We can also supply them with an etched interior surface to enable them to be bonded or give extra grip. Nip roller applications should always be bonded in place. testimonial We have used Print-Tech Solutions for many years now and they have continued to bring new and innovative products to our attention. One such product is their Path Roller Sleeves which are a real money saver. We fitted the sleeves to our first press over 4 years ago. They are easily fitted and the return on investment is so fantastic that we have fitted them to our other presses Mark Allman VISTA LABELS 11

12 intelligent chamber seals for perfect fit Chamber end seals are an essential component for the effective running of Doctor Blade Chambers. Our chamber end seals are manufactured differently to normal foam or plastic seals. The seals are impregnated with our special sealing compound allowing the kiss contact principle to be applied and avoiding the need for excessive pressure settings. Our compound also acts as a very efficient lubricant between the Anilox roller and seal face preventing drag on the Anilox drive. What Is The Kiss Contact Principle..? The Kiss Contact Principle will allow printers to use the bare minimum pressure between the Doctor Blade, Anilox Roller and Chamber End Seal avoiding premature blade and Anilox wear. In order to allow this principle to work successfully the following rules should always be adhered to; Perfect fitting Chamber End Seals Good quality precision ground Doctor Blades Well maintained and constructed Doctor Blade Chambers 12 S C Supply Contract terms available benefits Significantly fewer Blade and Seal changes during print runs. Less ink leakage and dripping greatly reducing clean-up times and waste. Reduced print pressures and therefore reduced wear on Anilox rollers and Doctor Blades.

13 precision doctor blades for superior print quality materials and precision machining make our blades stand out from the crowd. Inferior steel materials often include impurities and inclusions which can lead to instant damage to anilox cells. Working to very tight tolerances we can ensure our customers will receive consistent doctoring from one edge of the anilox roller to the other. Our precision ground range of edge profiles will ensure that customers will always have the right tool for the job. We also carry a comprehensive stock of material sizes allowing us to deliver customer orders very quickly. good quality steel Go for gold. Our gold material doctor blades are used extensively by customers with specific needs; this material will last up to 6 times longer poor quality steel than standard carbon steel blade material, thus reducing press downtime. testimonial we were introduced to the GOLD blade material some years ago and it has saved us a great deal of downtime and money, especially when running abrasive inks such as Whites S C Supply Contract terms available Sean Edwards AUTOMATED PACKAGING SYSTEMS 13

14 mounting tapes Lohmann DuploFLEX the benchmark in compressible mounting tapes As one of the world s leading suppliers of plate mounting tapes, Lohmann understand what is needed in flexoprint today: customised solutions that meet the individual needs of our diverse customers. The answer is DuploFLEX. With our premium brand we offer plate mounting tape solutions for printing beyond the standard. To name a few examples, our DuploFLEX range includes a wide selection of mounting tapes with Double-sided flexible reinforcement provides quality advantage. In contrast to conventional foam mounting tapes with laminated PET film, Lohmann s DuploFLEX range is equipped with a double-sided flexible PE reinforcement. A significant construction feature which results in optimal print images. The forces acting upon the compressible foam are perfectly cushioned. The result: no uncontrolled dot gain and an excellent print image even at high press speeds. various degrees of foam hardness and adhesive properties which step up to the most varied flexoprint tasks. Very special demands? No problem, we are experts in customising and on request - can develop a custom made mounting tape solution for you. testimonial Thanks very much for all your help with the tape this year, we really appreciate having suppliers like yourselves who are able to provide that type of technical support along with a personal service - when required Dan Parr FLEXIPOL 14

15 DuploFLEX 3: Quality print in the entire 0.38 mm range DuploFLEX : the ideal combination for a perfect print image in dot and solid Fine process work, brilliant halftones, a perfect solid or clean prints. Whatever print image you set out to DuploFLEX 4: Quality print in the entire 0.44 mm range achieve the DuploFLEX 3, 4 and 5 ranges ensure excellent results in the entire 0.38mm to 0.55 mm ranges. The tables provide an overview of which mounting tape we recommend for which requirement. It is your choice: choose from a range of different degrees of foam hardness and varying degrees DuploFLEX 5: Quality print in the entire 0.55 mm range of adhesive properties within the DuploFLEX range to always ideally match the requirements of your individual print job. Convenient for your use: the colour coded packing ensures immediate product recognition. Moreover, the entire DuploFLEX packaging is 100% recyclable which is easy on the environment and keeps down your disposal expenses. 15

16 lint-free printers wipes lint free wipe construction normal wipe construction Lint free wipes for superior cleaning performance Most printers realise the importance of using a suitable method of cleaning their plates. Normal rags and tissues are usually adequate for general cleaning of your press, but due to their construction they are more than likely to leave particles and fibres behind if used to clean the printing plates. Unfortunately these fibres do not show up easily until the print run has started, leading to waste material and downtime. Many of these print problems can remain undetected until it is too late and the printed material is already at the conversion stage. Our lint free printers wipes avoid the chance of such print problems occurring. Our wipes are manufactured using a special process that seals the fibres into an envelope allowing them to absorb water and/or cleaning solutions without losing fibres. testimonial we have used these lint-free wipes for many years and they really are lint-free! We cannot afford to have any contamination on our printing plates due to the nature of the work we print, and this product gives us peace of mind 16 Sean Edwards AUTOMATED PACKAGING SYSTEMS

17 machinery division 17

18 ultrasonic cleaning the most thorough method for cleaning anilox cells Fully adjustable roller support SureDrive roller rotation system ultrasonic technology has been developed to be an extremely adaptable process with a wide range of applications from ante-natal baby scans through to micro inspection of mechanical and electrical systems. By using the most up to date technology available we are able to offer our new 18 ultrasonic anilox cleaning systems. They are designed and built to be robust enough to cope with print production environments whilst delivering the most gentle and effective cleaning action possible, producing consistent and even cleaning of your anilox rollers in superfast time. i www ultrasol cellgel Easy operator interface Effective contamination management system

19 Ultrasonic cleaning action occurs through transducers mounted beneath the cleaning bath. compression rarefaction compression These transducers cause the molecular structure of the water compression within the bath to be rarefaction rarefaction compressed (compression) and pulled apart to form a vacuum (rarefaction). This microscopic action works in conjunction with our cleaning products to break down ink deposits and release them from the engraved cells. ultrasonic cleaning action features durable stainless steel construction frequency sweep nano cleaning action extremely cost effective no mess simple and easy to use 12 months warranty on-site service and support (UK only) options Single or dual frequency De-gassing function Multi-roller formats Filtration system Rinse tank testimonials We purchased our ultrasonic Anilox cleaning system from Print-Tech Solutions to cope with our cleaning requirements in a very busy environment. The system has performed well for us and we have never had a day without access to fully clean Anilox rollers since its installation. Paul Sefton ST NEOTS PACKAGING We do many short print runs so we needed a quick, reliable and efficient method of cleaning our Anilox rollers. We have many years experience using Ultrasonic cleaning systems so when Print-Tech Solutions showed us their system we were very impressed with the build quality and ease of use. This system ensures that we always have perfectly clean rollers ready for the next job in under 10 minutes. It is proving to be a great investment for our business. Marc Bradley MANAGING DIRECTOR, LABELSUNLTD 19

20 carbon fiber ink chambers the ultimate flexo chambers woven carbon fiber chambers offer ultimate performance by guaranteeing resistance to low or high ph solutions, reducing the risk of corrosion. Rapid blade changes are simple and easily achieved within minutes, reducing press downtime. Woven carbon fibre ensures stability and rigidity to enable consistent doctoring, it 20 absorbs vibration and eliminates bounce and chatter, enabling higher print quality at faster speeds and is unaffected by changes in extremes of temperature. features lightweight corrosion resistant easy clean quick blade/seal change stable and rigid anti-bounce Doctor blades Chamber end seals

21 pumps and filters the perfect solution for your specific print requirements double diaphragm These pumps operate by the movement of two flexible diaphragms, which move back and forth, alternately filling and emptying two chambers. peristaltic Also known as a "tube" pump, the peristaltic utilizes a flexible tube which passes through a head and is squeezed by two rollers pushing the ink to the print deck. centrifugal a low maintenance workhorse, capable of a lot of abuse, it delivers ink in a non-pulsating flow. Our models provide in-tank agitation to keep the material in the container blended. Flow is easily controlled by the use of valves. Available in air or electric with quick demountable motor coupler. Ink filters It is amazing how much contamination finds its way into the ink supply. This can lead to quality issues and if the material is metallic or hard (dried water-based ink, blade material, ceramic chips), roll scoring can result. Our filters, designed specifically for ink applications, mount inline to prevent contamination from reaching the print deck. A magnet at the inlet of the filter pulls metallic material out of the ink, whilst a stainless steel filter mesh removes any remaining non-magnetic debris. 21

22 servo 3000 low cost, fast return on investment features Automatic tension management system upgrade Re-registration facility (doubles print unit capability) Additional web placement Materials management enabling older mechanical driven machines to handle more demanding materials (clear on clear labels etc) Less waste due to faster register response, holding tension between reel changes and increased speed. Easily retro fitted to existing machinery What is the Servo3000? The Servo3000 is an easily attached bolt on accessory for web presses. It improves the quality, increases the speed, and lowers the waste on current jobs. 22 What does the Servo3000 do? The Servo3000 improves press performance by combining a registration system with a web tension system. It allows your press to register pre-printed rolls with hair splitting accuracy. It also upgrades your press s infeed / web tension control to the same standard found only on top-end servo presses. What new product can I produce with the Servo3000? The Servo3000 can register pre-printed rolls, turning a six colour press into a 12 colour press on a second pass and 18 colour work on a third pass. Colour capacity is no longer an obstacle.

23 What is another benefit of re-registration? It s a repair machine. A mistake is bound to happen such as leaving off the net weight of a product or printing the wrong barcode. The Servo3000 can fix those mishaps instead of throwing your profits away. More options; Laminate a pre-printed web to the web in the press producing instant redeemable coupons, extended content labels, and game pieces. Convert rolls printed from another company. For example, a roll of printed holograms can be converted into a tag for brand authentication. New products are only limited by imagination. How will the Servo3000 increase my profits on existing business? Simply put, you ll get more saleable product per roll. Your press will regain register quicker on restarts, roll changes, splices, and speed changes. The press will maintain better registration throughout the press run. How much better depends on the age and condition of the press. Even a new press will have significant and measurable improvements above the press s specifications. If all the parts of a printing press are geared together, start together, stop together, and change speed together, why should there be any material waste besides initial setup? Because the web is not always doing what the press is doing. The amount of material used during make-ready, the running waste due to floating registration, the hundreds of feet of material used to regain registration after stops or web splices, are all contributable to web tension. Put a price tag on this waste and the pounds add up fast. The Servo3000 revolutionises this process.. 23

24 Nikka true 100% inspection & verification systems Automatic Label Inspection Systems for printing presses simultaneously check the whole width of the web, detecting and signaling printing mistakes at speeds up to 200 m/min. Process information is collected, allowing accurate quality and cost analysis. The printer knows accurately how many good meters are in the ready roll reducing the risk of reprints m/min Optional workflow database servers record defect positions in roll maps for optimization and repair in the finishing equipment. available features PDF, Golden Image or Print Sample comparison Barcode verification Delta E verification Security feature verification Colour shift monitoring Register and Die Cut shift monitoring Hot/Cold Foil, Embossing, Metalized and Clear Films Front and Back inspection Traffic Light and Audible alert Workflow system (inspect on press/repair on rewind) Electronic job ticket interface (scan from factory job card) Touch Screen operation Dual monitor option with multi magnification Detailed job report and statistical data Modular and Upgradable 1 year remote support and free upgrades Automatic Label Inspection Systems on rewinders stop defects from reaching the customer. The ALIS camera system checks every label passing through the slitting rewinder, detecting printing mistakes at speeds up to 320 m/min. 320 m/min The rewinder is then controlled to slow down and position the defect for viewing. The image of the defect is clearly displayed on the screen and the operator can quickly repair it by replacement or splice-out. In pharmaceutical rewinders, the repaired segment is re-inspected to ensure true 100% verification.

25 ODRI Inspection System for Offline Verification The Offline Digital Reference Inspection system was designed to automate the costly, time consuming and error prone visual verification of labels and cartons. After press setup, one print repeat is verified against the PDF data in the scanner. ODRI detects prepress mistakes or print plate flaws and eliminates the risk of printing defective product. During the printing run, the operator checks one repeat Fast and easy to use No computer knowledge is required from the operators of the ODRI systems. The machines are equipped with high resolution large format screens, information is displayed graphically. ODRI guides the operator through the setup and inspection process and most operators are comfortable with the system after a few hours of training. Electronic job-ticket and Integration with ALIS inspection systems The ODRI system is designed to integrate with ALIS camera inspection systems on printing presses and rewinders. Please ask how these adaptable and interactive systems can benefit your production. at the end of each printed roll. This assures that any plate damage will be detected not later than one roll after it happens. Available Web Widths ALIS L1 330mm 420mm ALIS L2 330mm 420mm 520mm 600mm 760mm ODRI A3 A2 A1 The system automatically detects the image, identifies irregularities and highlights the differences for the operator. Inspection results are summarized in industry standard production reports for quality assurance documentation. Nikka: Modular, Upgradeable and Reliable With more than 50 years experience and innovation for the graphics industry, Nikka machines are modular and field upgradeable for quick repair. One year remote maintenance and upgrades is included with each ALIS and ODRI system. Upgrade packages and our dedicated service team help keep your Nikka inspection system competitive for years to come

26 Teknek narrow web cleaner for high performance particle removal features Efficient and effective web cleaning of materials (self adhesive, filmic, paper, board etc) Unique compound effectively removes web contamination Single or dual sided application with or without static management Low consumable running costs On the run changeover (on certain models) Easily retro fitted to existing machinery Low cost investment fast Return On Investment Standard Web Widths MWC 254mm 300mm 345mm 430mm MWP 254mm 345mm 430mm 520mm Larger sizes available on request Teknek web cleaners for industrial films and papers utilize the highly effective Teknek Cleaning Core to remove surface contamination prior to the printing, coating or laminating process. Teknek's uniquely formulated elastomer rollers are manufactured in-house and have much higher performance and cleaning properties than ordinary tacky rolls or tacky rollers. Demands on quality and delivery throughout reel-to-reel applications have driven the need for web cleaning at the start of the process. Including the Teknek web cleaner with optional static elimination in your process line is proven to dramatically reduce expensive unplanned rework and downtime, and increase production yields. 26

27 non-stop matrix waste removal Non-stop matrix waste removal unit Smaller gaps can be removed at higher speeds maximizing web widths, against conventional matrix rewind units. Less press stops means higher productivity and increased profits. No more heavy rewound rolls to handle, minimising potential health and safety issues. features Continuously removes waste matrix without stopping the press Increased press speed when running demanding die cut shapes Constant tension removes print quality issues and skeleton waste web breaks Limits handling of heavy waste reels and therefore reduces health and safety risks Cost saving benefits no cores and reduced set up times More energy efficient less space needed for the waste and fewer removals Easily retro fitted to existing machinery Low cost investment fast Return On Investment The waste matrix can be compressed to a smaller volume than the rewound rolls

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