SAP xmii Deployment Made Easy. Mo Ghanem, SAP Labs LLC

Transcription

1 SAP xmii Deployment Made Easy Mo Ghanem, SAP Labs LLC

2 xmii Overview xmii integrations Scenarios Deployment Roadmap Deployment Timeline Where to get Help?

3 SAP xapp Manufacturing integration and Intelligence (xmii) SAP NETWEAVER Other SAP Bus. Solu tions Manufacturing Intelligence Dashboards mysap ERP SAP Manufacturing mysap SCM Manufacturing Intelligence Manufacturing Integration SAP BI The SAP xapp Manufacturing Integration and Intelligence (xmii) is a packaged composite application that delivers: Manufacturing Intelligence: Real-time six sigma analytics engine that aggregates and delivers unified visualization of events, alerts, KPIs and decision support to production personnel thru role-based dashboards Manufacturing Integration: A single standards compliant layer enabling SAP ERP connectivity into real-time plant floor apps. (MES, SFA, legacy apps.) to drive plant-toenterprise business process interoperability MES Manufacturing Execution Systems, EMI Enterprise Manufacturing Intelligence, BW Business Warehouse (from SAP) SFAC Shop Floor Automation & Control,

4 SAP xmii Core Functions/Services MANUFACTURING INTELLIGENCE Visualization Services Charts, grids, tickers, UI controls Dashboard components Analytic Services SPC/SQC (Six Sigma) analyses Statistical and other mathematical analyses MANUFACTURING INTEGRATION Data Services Bi-directional data access Metadata browsing XML-based data abstraction Connectors to external systems Business Logic Services Logic Integration services Notification services Calculation and data transformation Content creation SAP xmii SAP xmii Visualization KPI Mfg. Intelligence Alerts Analytics Manufacturing Intelligence Business Logic Services Data Services Mfg. Integration Core Mfg Services S95/B2MML Standard Other Standards Manufacturing Integration Web Services Web Services All services exposed as web services Includes user-defined composite services Connectors

5 xmii Empowers Plant-to-SAP Integration SAP ERP APO PM PPPI PP QM MM SD SAP xmii Use of all remote-enabled SAP BAPIs, RFCs & IDOCs, Remote-Enabled function (std or custom) Ready access to data as needed in the operational processes BAPIs IDOCs- RFCs JCO / XI / SAP Connectors / Web Services Connectors Much more than a conventional connector or adapter Simplified transformation between platforms Real-time responsiveness to events & alerts at both the enterprise & plant system level

6 xmii Overview xmii integrations Scenarios Deployment Roadmap Deployment Timeline Where to get Help

7 Manufacturing Integration Scenarios Enterprise SAP ERP,mySAP BusinessSuite Other Enterprise Applications H2A AH2A A2A A2A Plant Human-to- ERP Integration ERP to- Human-to- Machine Integration Legacy System Integration Standardsbased Transactional Integration S95

8 xmii Overview xmii integrations Scenarios Deployment Roadmap Deployment Timeline Where to Get Help?

9 xmii Deployment 5 Steps Roadmap 5 Steps road map

10 Project 1 Project Business Blueprint Realization Final Go Live & Support 5 Map Business Processes & Applications Identify Business Process (Current and Needed) Map Data, Application and business logic to execute BP Ex. Quality Management (PI-Batch, SPC, Labs) Inventory shop floor systems and technologies Historians (ifix, Industrial SQL,OSIPI) Manufacture Execution Systems (MES) Lab Information Management Systems (LIMS) Quality Management system Home-grown applications Identify Systems and processes being replaced by MySAP, xmii (Ex, xpro, KBM (DB2), MTR (Oracle 8.x), Identify common Function that can be standardized as services to all BP (Production Schedule, Bill of Materials, Quality Data, Plant Maintenance, notification etc). Identify Key Performance Indicators and performance measurement procedures

11 Business Processes Mapping SAP ERP PM MM PP QM Plant Maintenance Materials Mgmt. Production Planning Work Orders Inventory Control Production/Process Time Tickets Goods Movement Orders Component - Batch Information Operations Consumption Material -Reservations Time Tickets Work Assignment Material -Characteristics Production Results Purchasing Material Consumptions Quality Mgmt. Inspection Tasks Inspection Lots Sample Management Usage Decision Test Results - Recording SAP- xmii Visualization Services Business Logic Services Analytics xmii Data Services MES LIMS Historian SCADA Others

12 Project 1 Map Business Processes & Applications Project Business Blueprint Realization Project Management and Governance Final Go Live & Support 5 Project Mgmt. Plans Project Team Org Project Scope Project Plan Team skills Requirements Team Skills Development Team building Microsoft Project Document

13 Team skills Requirements Typical Consultant needs a blend of both technical and functional skills, as follows xmii product Knowledge Training Technical knowledge (prerequisites) : Strong Database knowledge (SQL and Oracle) Web skills including Javascript, HTML and Web Services, Java, XSLT, CSS, SCADA, MES systems knowledge EAI Systems interfaces (Basis) SAP Netweaver (BI, XI, EP) SAP functional knowledge focused on the following modules (MM, PP, PPPI, QM & PM).. Process Manufacturing Discrete Manufacturing Quality Management Materials Management Plant Maintenance Basis level technical Integration

14 xmii Team Building (Core Team) Implementation Project Manager Project Management Issue logs and problem resolution Overall project implementation communication, process design and integration Prepare Detailed Cost & resource estimates xmii Solution Architect Design/test system architecture Conduct Business Process workshop Facilitates system scalability Build architecture scalability to meet organization s and user s requirement As-Is Business Process Analysis Proof of Concepts Create validation master (test) plan xmii Solution Consultant Installation and configurations Build xmii application Build data connectors Design and build matrix logic Configure ERP Integration Facilitates user s testing Help with user s training

15 xmii Team Building (Extended Team) MySAP Business Analyst(s) Conduct business process workshop Achieve consensus on business rules Identify and qualify data and data sources Create test scripts Facilitates user s testing Help with user s training Plant Automation Analyst Attend business process workshop Achieve consensus on business rules Identify and qualify data and data sources Create WW Tags test data and data connection Facilitates user s testing Help with user s training Database Administrator Administer and maintain the application database Network Administrator Facilitate Network and server connectivity Create users and roles Identify and qualify best connections to data Test connections Facilitates user s testing

16 Team Building What Where Online Documentation ( How to, Guides, whitepapers) SAP SDN xmii Training Field Enablement Residency SAP Partner Network xmii Introductory Training (WNALH1) Advanced Training (WNALH2) Onsite residency program for Partners

17 Project 1 Business Blueprints Business Blueprint Realization Final Go Live & Support 5 Group SAP BOM and route Functions Requirements Quality View and BOM SPC by details Functional View of test results Material Movements Multi-level Functions Area Control limits and Bills alerts and tracking for deviations Movement of goods SPC Print charts functionality for Operators Issue and consume materials Event flagging and notes Receipts and View returns component materials for finished products Production Order Detail Real-time charting of data entry Maintenance Scrap Consumption Production Schedule View View spec alternate condition input materials Yield, Manufacturing Plant Instructions Maintenance Access to Notifications test data from various plants Component Alert quantity supervisors/planners on substitutions Production Inventory Orders Plant Scrap Maintenance functions factor Work Orders View Inventory Job Order pick list View Create schedule labels and history by machine View Maintenance Data

18 Project 1 Business Blueprints Business Blueprint Realization Final Go Live & Support 5 Group Requirements by Define Data source Functional Area Define Interfaces Data Sources SAP Business Warehouse Custom application with SQL Quality and SPC LIMS Historian ERP SF interfaces SCADA SF ERP interfaces Bills of Material MES Production Orders Production Confirmations Maintenance Material Inventory Levels Process Messages Inspection Lot Data Material Receipts Material Details Material Consumptions Batch Details Material transfers Key Performance Indicators Production Resources Schedule & Functional Compliance Locations Inspection results recording Quality Maintenance ComplianceWork Order & Quality Notification Notifications details Batch Characteristic recording Work Orders & results recording Maintenance Notifications Material Inventory Levels Equipment Effectiveness Energy Consumption Scraps/rework

19 Realization Project 1 Business Blueprint Realization Final Go Live & Support 5 Application Architecture Integration Architecture Security Single Plant Multi-plant

20 xmii Integration Architecture Corporate Preferred SAP R/3 4.6C/ERP BAPI / RFC / IDoc IDOC or RFC Adapter Web Services SAP BW 3.x Visual Composer SAP ERP 2004 Enterprise Portal Role-based dashboards xmii iviews xmii Visualization RFC & IDOC Plant SAP xmii

21 SAP xmii in a Single Plant/Region Architecture Plant Company R3, mysap ERP SAP NetWeaver SAP xmii

22 SAP xmii Enterprise Architecture Plants SAP xmii in a Multi-Plant Context Corp Server R3/mySAP ERP SAP NetWeaver SAP xmii Corp xmii SAP xmii SAP xmii SAP xmii

23 Project 1 Realization Business Blueprint Realization Final Enterprise-to-Plant Integration (SOA) Go Live & Support 5 Application Architecture Plant Operations Plant Operation Role- and Performances Specific UI UI UI UI SAP Enterprise Services xmii Visualization Business Process Enterprise to Plant Integrations SAP ERP xmii Business Logic Services SAP NW xmii DB DB

24 Realization Project 1 Business Blueprint Realization Final Go Live & Support 5 Data Connectivity and Qualification Application Architecture rapid Prototyping Connect to Data Sources Data Query Configuration Define Data elements and mapping Business Logic & Process Flow Define Visualization Security Model business process Build Business default Process Display Design templates KPI Configuration Build UI by functional Area Automated Data Extraction/acquisitions Build Nav. Flow (Web Page / Portal) Analytics and Statistical Calculations Use SAP xmii development best Identify practices Security and Req. recommended (AD/Groups / Roles) Directory Business structure. Logic Use best Practices See Jeremy Good s Presentation on Application Best Practices

25 XMII Realizations Step 1: Architecture mysap ERP 2004, 2005 Corporate Step 3:Business Logic & Process Flow BW EP XI SAP NetWeaver Step 4: User and Navigation Plant Business Logic Services Visualizations Universal Data Services xmii Step2 Data Connectivity and Qualification

26 Final Project 1 Business Blueprint Realization Final Go Live & Support 5 Final Setup Production Environment Migrate xmii Configuration & application Functional Check Technical Check

27 Final Project 1 Business Blueprint Realization Final Go Live & Support 5 Final Functional Check Investigate the applications to ensure business process objectives are being met Identify specific risk factors resulting from Legacy systems, gaps, modifications, etc. Identify and evaluate risk resulting from high volume requirements. Technical Check Performance, availability, data consistency Identify specific risk factors resulting from very high requirements, such as high volume, performance, throughput, availability etc. Benchmarking to identify showstoppers and improvement potential

28 Go-Live Project 1 Business Blueprint Realization Final Go Live & Support 5 Go-Live & Support Setup Administration Processes (Backup, Archives, Help Desk) Knowledge Transfer and User Training Go-Live Check Evaluate hardware sizing based on requirements, user volumes, and Data volumes Optimize configuration of implemented systems, interfaces, and database Verify and optimize critical interfaces Performance Availability Data consistency Update/Save Hardware Sizing and Configuration data Go Live Build a Support team

29 xmii Overview xmii integrations Scenario Deployment Roadmap Deployment Timeline Where to get Help?

30 xmii Deployment Timeline Project Blueprints Realization Final Go-Live 2 Weeks 6-12 Weeks T I M E BP Mapping Application and Data Inventory Rapid Prototyping Business process and interface mapping Data /Interface Connectivity Process Logic and Flow Navigation and Visualizations Final Go Live check

31 xmii Deployment Best Practices Build a Global Model Build a prototype Involve end-users Avoid assumptions Think Service oriented or Event driven Test your Model after each deployment Document lessons learned Update your global model Update blocks list and solutions Have a Long term Plan But Execute in iterative and incremental phases (Scrum) Break down your project to manageable implementations Build a Library of common Functions and Displays Build and enforce Governance model How to manage/update Services Where to manage

32 xmii Overview xmii integrations Scenario Deployment Roadmap Deployment Timeline Where to get Help?

33 xmii Deployment Model Learn form the Source Get Help! SAP Service Marketplace ( SAP Developer Network ( SAP Help Portal ( xmii: Best Practices, How To, Transaction Templates Interface Repository (IFR) (

34 Get a Jump start (Available Templates) SAP xmii Transaction Enablers Sample Available Templates Materials Data Material Movements Batches Production Orders Process Orders Plant Maintenance Notifications Plant Maintenance Work Orders Quality Planned Orders Repetitive Manufacturing IDOCs MM PP QM GetMaterialInventoryLevel.trx GoodsMovementGetDetails2.trx GoodsReceiptMultipleItems.trx GoodsReceiptSingleItem.trx MaterialGetDetail.trx MaterialGetList.trx BAPIMessageDetails.trx (used in ProdOrdGetConfDetails.trx) ProdOrdConfirmationMultiItem ProdOrdGetConfDetails.trx ProdOrdGetConfList.trx InspLotOperation.RecordResults.Sin gleitems.trx The collection of xmii transactions will be continuously evolve with all content posted and maintained on SDN.

35 Thank You! Questions? Mo Ghanem Manager Field Enablement, ASM SAP Labs LLC 350 Eagleview blvd Suite 110 Exton, PA T (610) F (610) E mo.ghanem@sap.com

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38 xmii Deployment Strategies Enterprise Service Architecture Consolidation and Standardization for higher Productivity SAP xmii Business Logic Services Analytics Composite Applications SAP NetWeaver Business Process Platform Visualization Data Connection Services SAP BI Composition for differentiation while leveraging existing investments Evolutionary adoption of Services and moving towards an open serviceoriented architecture Reusable application components for fast and efficient Solution composition MES LIMS SCADA Legacy SAP ERP SAP SRM