SAP Perfect Plant Manufacturing Solution. SAP Taiwan Allen Lin 林 信 宇

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1 SAP Perfect Plant Manufacturing Solution SAP Taiwan Allen Lin 林 信 宇

2 生 產 製 造 的 世 界 趨 勢 協 同 製 造 的 環 境 客 戶 導 向 的 創 新 符 合 法 規 的 規 範 應 用 資 訊 的 輔 助 Cost savings Focus on core competencies Closeness to the market Outsourced manufacturing Shorter product life cycles Demand volatility Price pressure Flexible investments and disinvestments Traceability Recycling Green world Increase in automation Real-world awareness Enterprise SOA Source: 2007 customer interviews, analysts SAP 2010 / Page 2

3 台 灣 製 造 企 業 面 對 的 挑 戰 1 訂 單 何 時 交 付? 在 何 處 生 產? 跨 系 統 且 跨 工 廠 的 資 料 匯 總 即 時 且 透 明 的 製 造 能 力 分 析 需 求 變 更 的 即 時 反 應 生 產 計 畫 落 實 與 即 時 回 饋 2 如 何 減 少 浪 費? 降 低 原 物 料 存 貨 降 低 在 製 品 減 少 等 待 時 間 減 少 不 良 品 3 如 何 確 保 品 質? 降 低 來 料 變 異 性 降 低 人 員 變 異 性 降 低 製 造 過 程 變 異 性 SAP 2010 / Page 3

4 大 部 份 企 業 的 製 造 系 統 架 構 各 自 獨 立 的 製 造 相 關 系 統 無 法 針 對 全 球 化 分 散 式 製 造 模 式 提 供 協 同 製 造 的 系 統 環 境 無 法 針 對 總 公 司 規 劃 的 生 產 計 畫 及 各 廠 之 間 確 切 執 行 提 供 有 效 且 即 時 的 連 結 無 法 快 速 支 援 創 新 的 作 業 方 式 流 程 或 高 階 主 管 的 全 球 化 運 籌 維 握 方 式 Manufacturing 2.0 Manufacturing 2.0 capitalizes on service-based and collaborationbased architectures to let manufacturers dynamically reconfigure sensor and mobileworker-supported supply networks to make products right first time and on demand. Source: AMR Research SAP 2010 / Page 4

5 全 新 的 製 造 系 統 架 構 The Perfect Plant Global Coordination 全 球 化 的 協 同 運 作 Plant Enterprise Integration 總 部 與 工 廠 的 整 合 Local Execution 因 地 制 宜 的 執 行 力 The perfect plant reliably produces to targets and delivers yearafter-year improvements in cost, quality and responsiveness. SAP 2010 / Page 5

6 The Perfect Plant : 結 合 全 球 化 的 運 籌 力 與 在 地 化 的 執 行 力 Global Supply and Demand Visibility Customer, Partner, Supplier activity coordinated in real-time across multiple plants and supply network 營 運 長 / 製 造 副 總 的 需 求 Empowered Personnel, Informed Decisions Real-time visibility and Intelligence into orders, materials, assets, labor, production status and execution 廠 長 的 需 求 Lower TCO without rip and replace Plant & Enterprise workflows and information fully Integrated to support a single version of the truth 資 訊 部 門 的 需 求 Optimize yields across assets Planning matches demand volatility, line constraints, and product mixes 生 管 部 門 的 需 求 Produce to targets without waste Execution consistently meets cost, quality, and customer delivery targets without excessive work-in-process build up 製 造 部 門 的 需 求 SAP 2010 / Page 6

7 ERP 和 MES 完 全 整 合 SAP 2010 / Page 7

8 生 產 排 產 與 生 產 計 畫 的 協 調 公 司 周 / 天 調 整 SAP ERP SAP APO 上 T+2 周 評 審 結 果 訂 單 管 理 發 貨 計 畫 生 產 計 畫 生 產 計 畫 生 產 計 畫 ( 含 時 序 ) Y 詳 細 生 產 排 程 工 廠 小 時 調 整 排 產 調 度 排 產 調 度 製 造 執 行 製 造 執 行 排 產 調 度 排 產 調 度 SAP ME 製 造 執 行 製 造 執 行 SAP 2010 / Page 8

9 SAP ME (Manufacturing Execution) Solution 工 單 完 工 確 認 及 關 閉 回 饋 至 ERP (ERP 整 合 ) 在 製 品 狀 況 物 料 狀 況 投 入 產 出 生 產 效 率 分 析 品 質 報 告 設 備 效 率 分 析 物 料 良 率 分 析 人 員 效 率 分 析 訂 單 完 成 狀 況 KPI 設 定 與 管 理 ERP 工 單 整 合 ERP 物 料 主 檔 整 合 ERP BOM 整 合 ERP Routing 整 合 ME 工 單 物 料 發 放 (ERP 整 合 ) 物 料 批 號 管 理 物 料 上 料 確 認 物 料 耗 用 狀 態 回 饋 (ERP 整 合 ) 物 料 短 缺 看 板 物 料 追 溯 Lot 流 程 卡 管 理 與 列 印 生 產 流 程 管 理 生 產 過 站 資 料 蒐 集 員 工 培 訓 認 證 監 控 作 業 指 導 /SOP 無 紙 化 強 制 維 修 / 強 制 重 測 工 時 管 理 在 製 品 狀 態 回 饋 至 ERP 生 產 過 程 追 蹤 物 料, 人 員, 設 備 追 溯 品 質, 維 修 追 溯 包 裝, 出 貨 追 蹤 SAP 2010 / Page 9 機 台 狀 態 與 屬 性 維 護 工 具 使 用 狀 況 及 預 防 性 維 護 與 ERP PM 整 合 (ERP 整 合 ) 品 質 檢 測 和 測 試 資 料 蒐 集 SPC 分 析 (On-line, Off-line) 與 品 質 預 警 包 裝 規 範, 條 碼 規 則 制 定 與 列 印

10 Inbound 自 動 資 料 收 集 Automatic Data Collection Historian Standards: OPC DA / AE / UA / Socket Dashboard Scada SAP Plant Connectivity ME & MII ERP Machine/CNC LIMS Machine event trapped and validated against trigger criteria. Custom Notification created and dispatched to destination Alerts, etc. SAP 2010 / Page 10

11 跨 工 廠 呈 現 整 合 訊 息 CEO View SAP 2010 / Page 11

12 跨 系 統 呈 現 整 合 訊 息 廠 長 View Plant Manager Scenario MII Intelligence Integration Connectors SAP 2010 / Page 12

13 機 台 狀 態 圖 設 備 工 程 師 View SAP 2010 / Page 13

14 跨 系 統 呈 現 整 合 訊 息 生 管 工 程 師 View 可 於 ERP 及 MES 中 查 詢 同 一 筆 工 單 完 成 進 度, 並 顯 示 在 同 一 個 頁 面 中 SAP ERP 可 以 透 過 MII 函 數 匯 整 來 自 不 同 系 統 的 參 數, 計 算 出 新 的 KPI 呈 現 MII Calculated SAP 2010 / Page 14

15 良 率 KPI Dashboard 品 管 工 程 師 View SAP 2010 / Page 15

16 不 同 使 用 者 可 自 訂 所 需 畫 面 一 個 平 台 滿 足 所 有 部 門 需 求 SAP 2010 / Page 16

17 SAP Manufacturing - MII Video Wall on Youtube v=dy2imytzuzw SAP 2010 / Page 17

18 SAP Manufacturing Execution Customers Experience & Global Manufacturing Plants SAP 2010 / Page 18

19 Driving Excellence in a Complex Environment SAP 2010 / Page 19

20 Copyright 2010 SAP AG All Rights Reserved No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. SAP, R/3, xapps, xapp, SAP NetWeaver, Duet, SAP Business ByDesign, ByDesign, PartnerEdge and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world. Business Objects and the Business Objects logo, BusinessObjects, Crystal Reports, Crystal Decisions, Web Intelligence, Xcelsius and other Business Objects products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of Business Objects S.A. in the United States and in several other countries. Business Objects is an SAP Company. All other product and service names mentioned and associated logos displayed are the trademarks of their respective companies. Data contained in this document serves informational purposes only. National product specifications may vary. The information in this document is proprietary to SAP. No part of this document may be reproduced, copied, or transmitted in any form or for any purpose without the express prior written permission of SAP AG. This document is a preliminary version and not subject to your license agreement or any other agreement with SAP. This document contains only intended strategies, developments, and functionalities of the SAP product and is not intended to be binding upon SAP to any particular course of business, product strategy, and/or development. Please note that this document is subject to change and may be changed by SAP at any time without notice. SAP assumes no responsibility for errors or omissions in this document. SAP does not warrant the accuracy or completeness of the information, text, graphics, links, or other items contained within this material. This document is provided without a warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability, fitness for a particular purpose, or non-infringement. SAP shall have no liability for damages of any kind including without limitation direct, special, indirect, or consequential damages that may result from the use of these materials. This limitation shall not apply in cases of intent or gross negligence. The statutory liability for personal injury and defective products is not affected. SAP has no control over the information that you may access through the use of hot links contained in these materials and does not endorse your use of third-party Web pages nor provide any warranty whatsoever relating to third-party Web pages. Weitergabe und Vervielfältigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und in welcher Form auch immer, ohne die ausdrückliche schriftliche Genehmigung durch SAP AG nicht gestattet. In dieser Publikation enthaltene Informationen können ohne vorherige Ankündigung geändert werden. Einige von der SAP AG und deren Vertriebspartnern vertriebene Softwareprodukte können Softwarekomponenten umfassen, die Eigentum anderer Softwarehersteller sind. SAP, R/3, xapps, xapp, SAP NetWeaver, Duet, SAP Business ByDesign, ByDesign, PartnerEdge und andere in diesem Dokument erwähnte SAP-Produkte und Services sowie die dazugehörigen Logos sind Marken oder eingetragene Marken der SAP AG in Deutschland und in mehreren anderen Ländern weltweit. Business Objects und das Business-Objects-Logo, BusinessObjects, Crystal Reports, Crystal Decisions, Web Intelligence, Xcelsius und andere im Text erwähnte Business-Objects-Produkte und -Dienstleistungen sowie die entsprechenden Logos sind Marken oder eingetragene Marken der Business Objects S. A. in den USA und anderen Ländern weltweit. Business Objects ist ein Unternehmen der SAP. Alle anderen in diesem Dokument erwähnten Namen von Produkten und Services sowie die damit verbundenen Firmenlogos sind Marken der jeweiligen Unternehmen. Die Angaben im Text sind unverbindlich und dienen lediglich zu Informationszwecken. Produkte können länderspezifische Unterschiede aufweisen. Die in dieser Publikation enthaltene Information ist Eigentum der SAP. Weitergabe und Vervielfältigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und in welcher Form auch immer, nur mit ausdrücklicher schriftlicher Genehmigung durch SAP AG gestattet. Bei dieser Publikation handelt es sich um eine vorläufige Version, die nicht Ihrem gültigen Lizenzvertrag oder anderen Vereinbarungen mit SAP unterliegt. Diese Publikation enthält nur vorgesehene Strategien, Entwicklungen und Funktionen des SAP -Produkts. SAP entsteht aus dieser Publikation keine Verpflichtung zu einer bestimmten Geschäfts- oder Produktstrategie und/oder bestimmten Entwicklungen. Diese Publikation kann von SAP jederzeit ohne vorherige Ankündigung geändert werden. SAP übernimmt keine Haftung für Fehler oder Auslassungen in dieser Publikation. Des Weiteren übernimmt SAP keine Garantie für die Exaktheit oder Vollständigkeit der Informationen, Texte, Grafiken, Links und sonstigen in dieser Publikation enthaltenen Elementen. Diese Publikation wird ohne jegliche Gewähr, weder ausdrücklich noch stillschweigend, bereitgestellt. Dies gilt u. a., aber nicht ausschließlich, hinsichtlich der Gewährleistung der Marktgängigkeit und der Eignung für einen bestimmten Zweck sowie für die Gewährleistung der Nichtverletzung geltenden Rechts. SAP haftet nicht für entstandene Schäden. Dies gilt u. a. und uneingeschränkt für konkrete, besondere und mittelbare Schäden oder Folgeschäden, die aus der Nutzung dieser Materialien entstehen können. Diese Einschränkung gilt nicht bei Vorsatz oder grober Fahrlässigkeit. Die gesetzliche Haftung bei Personenschäden oder Produkthaftung bleibt unberührt. Die Informationen, auf die Sie möglicherweise über die in diesem Material enthaltenen Hotlinks zugreifen, unterliegen nicht dem Einfluss von SAP, und SAP unterstützt nicht die Nutzung von Internetseiten Dritter durch Sie und gibt keinerlei Gewährleistungen oder Zusagen über Internetseiten Dritter ab. Alle Rechte vorbehalten. SAP 2010 / Page 20

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