Catalogue - Issue 4. CI/SfB (31.59) X HINGE TECHNOLOGY

Transcription

1 Catalogue - Issue 4 CI/SfB (31.59) X HINGE TECHNOLOGY

2 Overview 1 Simonswerk UK Ltd, has been producing top quality brass, aluminium and stainless steel hinges for over 30 years. The Group are now Europe s leading supplier of door and window hinge systems to the Architectural Ironmongery and Builders Hardware industry. This catalogue illustrates our UK recommended selection of high performance hinges and hardware together with a concise guide to specification and use. Contents Page advancing architectural ironmongery Member of the Guild of Architectural Ironmongers BSI TM FS BS EN ISO 9001: 2008 Quality & Performance Guaranteed HINGES Unwashered - Brass Butt 3 Unwashered - Brass Projection 4 Samson TriTech High Performance 5 Samson High Performance 6 Double Stainless Steel Washered 7 Double Phosphor Bronze Washered 8 Ball Race 9 Unwashered - Brass Parliament 10 Unwashered - Brass Finial 11 Ultimate 2D & Columbus 3D Adjustable 12 Double Phosphor Bronze Washered Brass Finial 13 Ball Race Finial 14 Unwashered, Phosphor Bronze Washered & Ball Race Finial 15 Ball Race Conductor & Anti-ligature Brass Butt 16 Brass Special Purpose Rising & Falling Stainless Steel CE Marked Ball Race 21 Aluminium/Nylon Butt 22 Spring Steel Fire Rated Single Action Spring 25 Aluminium Bi-Folding & Composite Door Butt 26 Door & Floor Stops Letter Plates 30 Flush Bolts 31 Tectus Accessories 32 Finishes 33 TECHNICAL SECTION Projection Hinges, Woodscrews 34 European Standards Table A: Hinge Grades Hinge Installation Table B: Frequency of Use - Table C: Door Weights - Table D: Side Loadings - Table E: Adjustable Door Weight Calculations

3 Specification Guide 2 INTRODUCTION Simonswerk UK manufacture high performance, quality hinges and hardware for doors, windows cabinets and conservatories. Our experience enables us to provide the following specification information to assist with the selection of the correct hinge for the right function. Further technical information and tables can be found at the end of this catalogue. UK GUARANTEES All our hinges are given a weight loading based on three hinges per door leaf. Where we give a recommendation of 10 kilos and above, we will guarantee the performance of the hinge for 10 years, subject to compliance with fitting instructions provided in every box of hinges. Selected hinges specify a 25 year guarantee where stated. HINGE TYPES Brass - Produced to precise standards, in a wide range of anti-bacterial quality finishes for trouble free use. Suitable for fire doors where indicated. Aluminium - High standard hinges in a variety of finishes. Not suitable for fire doors. Stainless Steel - Rolled Joint method of manufacture, with good durable surface finish, which performs well when fitted with Ball Races. Projection - The P symbol shown next to various hinge reference numbers throughout the catalogue identifies projection hinges which are drilled with holes towards the edge of a broad hinge leaf enabling the hinge to clear obstructions when fully opened beyond 90º. SELECTION - Refer to Technical Section When deciding on finish and the best hinge for each application take into account adjusted door weight; appearance to match both the environment and product; position of doors or windows within a building and direction of opening; type of building use e.g. hospital and its location e.g. coastal environments need special consideration as certain finishes are not suitable; frequency of use; security and fire resistance requirements. SPECIFICATION C E Marking - To comply with the new UK Construction Products Regulations CE marking is required for hinges used on fire, smoke and escape route doors. Hinges marked in the catalogue with a CE Reference have been successfully performance tested and also where indicated fire tested up to 30 minutes and 1 hr respectively. European Standards - Hinges detailed in this catalogue comply as required to the new European Standard BS/EN 1935 : 2002 which replaced the previous standard BS 7352 : The standard covers Building Hardware - Single-Axis Hinges - Requirements and Test Methods as detailed in table A shown in the Technical Section. Building Regulations - Approved Document B to the Building Regulations (England and Wales) recognises the importance of independent product conformity certification. It states: Third party conformity certification schemes not only provide a means of identifying materials and designs of systems, products or structures which have demonstrated that they have the requisite performance in fire, but additionally provide confidence that the systems, materials, products or structures actually supplied are provided to the same specification or design as that tested/assessed. The estimated frequency of operation of doors is shown in table B in our technical section. Corrosion - Hinges are tested in a laboratory controlled environment for corrosion resistance as specified in BS EN 1670:1998. Strength & Durability - Specification for hinges detailed in this catalogue meet European Standard BS/EN 1935 : Quality & Performance - Guaranteed

4 Unwashered Brass Butt Hinges Unwashered plain brass butt hinges with 10 year performance guarantee Suitable for cabinets and lightweight flush doors and windows Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size g g g g g kg g kg g kg g kg g kg g kg g kg g kg g kg g 10 PERFORMANCE yrs GUARANTEE

5 Unwashered Brass Projection Hinges P1025 P1060 P1075 P1085 P1090 P P1025 P1060 Unwashered plain brass projection hinges with 10 year performance guarantee Suitable for lightweight flush doors & French windows Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) P kg g 32 P kg g 50 P kg g 50 P kg g 50 P kg g 68 P kg g PERFORMANCE yrs GUARANTEE

6 Samson Tritech 5 SAMSON TRITECH Samson Tritech High performance concealed bearing brass hinge with 25 year performance guarantee Suitable for heavy weight flush doors tested to BS EN 1935 Grade kgs Maintenance free CE marked version suitable for use on 1 hour and 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Security dog bolt, radius corner and designer finial options available Various Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special Finishes available upon request see page 33 Supplied complete with fixing screws if required Designer Finial Options 1780 BS EN1935: 2002 Eight Digit Code (p35 for details) Urn Star Basic Cross Planet Soft Top Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) 25 PERFORMANCE yrs GUARANTEE kg g CE 160kg g - P kg g 50 P1760CE 160kg g kg g CE 160kg g -

7 Samson SAMSON Designer Finial Options 1880 BS EN1935: 2002 Eight Digit Code (p35 for details) Samson High performance bearing brass hinge with 25 year performance guarantee Suitable for heavy weight flush doors tested to BS EN 1935 Grade kgs Maintenance free CE marked version suitable for use on 1 hour and 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Security dog bolt, radius corner and designer finial options available Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special Finishes available upon request see page 33 Supplied complete with fixing screws if required Urn Star Basic Cross Planet Soft Top Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) kg g CE 100kg g - P kg g 50 P1860CE 100kg g kg g CE 100kg g - 25 PERFORMANCE yrs GUARANTEE

8 Double Stainless Steel Washered Brass Butt & Projection Hinges P1225 P1260 Double stainless steel tab washered brass butt & projection hinges with 10 year performance guarantee Suitable for medium to heavy weight flush doors Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Butt Hinges kg g kg g kg g - Projection Hinges P kg g 32 P kg g PERFORMANCE yrs GUARANTEE

9 Double Phosphor Bronze Washered Brass Butt & Projection Hinges P1260 P1262 P1264 P1266 P1275 P1285 P1295 P Double phosphor bronze tab washered brass butt & projection hinges with 10 year performance guarantee Suitable for medium to heavy weight flush doors Grade 7 CE marked versions suitable for use on 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required BS EN1935: 2002 Eight Digit Code (p35 for details) Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Butt Hinges kg g kg g CE 40kg g kg g CE 40kg g kg g CE 40kg g kg g CE 40kg g - Projection Hinges P kg g 50 P1260CE 40kg g 50 P kg g 68 P kg g 85 P kg g 100 P kg g 50 P kg g 50 P1285CE 40kg g 50 P kg g 68 P kg g PERFORMANCE yrs GUARANTEE

10 Ball Race Brass Butt & Projection Hinges P1560 P1575 P1585 P1590 P1595 Ball race brass butt & projection hinges with 10 year performance guarantee Suitable for heavy weight flush doors Grade 11 CE marked versions suitable for use on 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required BS EN1935: 2002 Eight Digit Code (p35 for details) 10 PERFORMANCE yrs GUARANTEE Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Butt Hinges kg g CE 60kg g kg g CE 80kg g kg g CE 80kg g kg g CE 80kg g - Projection Hinges P kg g 50 P1560CE 80kg g 50 P kg g 50 P kg g 50 P1585CE 80kg g 50 P kg g 68 P1590CE 80kg g 68 P kg g 68 P1595CE 80kg g 68

11 Unwashered Brass Parliament Hinges P0550 P0560 P P0560 For details on how to measure projection please see page 34 P0560 Brass parliament hinges with 10 year performance guarantee Suitable for lightweight flush doors & french windows Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) P kg g 64 P kg g 75 P kg g PERFORMANCE yrs GUARANTEE

12 Unwashered Finial Brass Butt Hinges Unwashered brass cabinet hinges with detachable decorative finals Suitable for cabinet doors Supplied as standard with detachable button tip ends, ball or steeple finials sold separately Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Ball Steeple Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size kg g kg g kg g kg g kg g kg g Button Tip 10 PERFORMANCE yrs GUARANTEE

13 2D & 3D Adjustable Hinges Ultimate 2D/Columbus 3D 12 Ultimate Two way adjustable hinges allow easy adjustment to doors horizontally and vertically with the turn of a screw Adjustment: Height + /- 2.5mm Side + /- 2mm Doors should be mounted using 2 guide and 1 set hinges Other specification as Columbus Ultimate 2D Set Hinge Guide Hinge Columbus 3D Allen Key Adjustment * 0 11 BS EN1935: 2002 Eight Digit Code (p35 for details) * Corrosion resistance depends on finish Hinge Load Capacity Height Width Knuckle Leaf Receiver Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Depth (mm) Ultimate 2D Guide 70kg Set 70kg Columbus 3D - 70kg Columbus Easy adjustment to door position in all three directions Adjustment: Height + /- 3mm Side + /- 2mm Depth + /- 4mm Quick and easy mounting Maintenance free Optional security device for outward opening doors Finishes include: Brassed Polished Chromed* Antique Stainless Steel (Ultimate only) Powder Coated Colours: Silver White Black Brown Gold Other finishes available to special order * Polished Chrome is only a decorative finish Columbus 3D only Columbus 3D only

14 Double Phosphor Bronze Washered Brass Finial Butt & Projection Hinges P1460 P1462 P1464 P1466 P1475 P1485 Double phosphor bronze tab washered brass finial hinges with 10 year performance guarantee Available with urn or ball type decorative finials Suitable for medium to heavy flush doors Grade 7 CE marked versions suitable for use on 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required BS EN1935: 2002 Eight Digit Code (p35 for details) 10 PERFORMANCE yrs GUARANTEE Ball Urn Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Butt Hinges kg g kg g CE 40kg g kg g CE 40kg g kg g CE 40kg g kg g CE 40kg g - Projection Hinges P kg g 50 P1460CE 40kg g 50 P kg g 68 P kg g 85 P kg g 100 P kg g 50 P kg g 50 P1485CE 40kg g 50

15 Ball Race Finial Brass Butt & Projection Hinges P1660 P1675 P BS EN1935: 2002 Eight Digit Code (p35 for details) Ball race brass finial & projection finial hinges with 10 year performance guarantee Available with urn or ball type decorative finials Suitable for medium to heavy weight flush doors Grade 11 CE marked versions suitable for use on 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Butt Hinges kg g CE 60kg g kg g CE 80kg g kg g CE 80kg g kg g CE 80kg g - Ball Projection Hinges P kg g 50 P1660CE 80kg g 50 P kg g 50 P kg g 50 P1685CE 80kg g 50 Urn 10 PERFORMANCE yrs GUARANTEE

16 Unwashered, Phosphor Bronze Washered & Ball Race Brass Finial Projection Hinges 15 P4020 P4030 P4060 P4220 P4230 P4260 P4620 P4630 P4660 Unwashered, Phosphor Bronze Washered and Ball Race Brass Finial Projection Hinges with 10 year performance guarantee Available with threaded detachable button, urn or ball decorative feature finials Suitable for light, medium and heavy weight flush doors Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 complete with fixing screws if required Drilled to ANSI pattern P4060 P4260 P4060 P4660 Ball Urn Button Tip Hinge Load Capacity Height Width Knuckle Leaf Screw Amount of Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Projection (mm) Unwashered Brass Finial Projection Hinges P kg g 32 P kg g 38 P kg g 48 Phosphor Bronze Washered Brass Finial Projection Hinges P kg g 32 P kg g 38 P kg g 48 Ball Race Brass Finial Projection Hinges P kg g 32 P kg g 38 P kg g PERFORMANCE yrs GUARANTEE

17 Anti-Ligature Brass Butt Hinges Ball Race Brass Conductor Butt Hinges 1550AL 1550C2 1550C4 1550C6 1550C8 16 Antiligature or institution hinges are designed for safety in prisons and hospitals. The knuckles are chamfered and corners are radiused intending to try and prevent a person from manipulating door furniture to cause self harm and injury. Supplied with matching socket head woodscrews for enhanced security 1550 AL BS EN1935: 2002 Eight Digit Code (p35 for details) 0030 Security screws 1550 AL Hinge Load Capacity Height Width Knuckle Leaf Socket Screw Ref N (2 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Ball Race Brass Butt Hinges 1550 AL 80kg g CE1550 AL 80kg g 1550C8 1550C2 10 PERFORMANCE yrs GUARANTEE Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size 1550C2 80kg g 1550C4 80kg g 1550C6 80kg g 1550C8 80kg g Anti Ligature Brass Butt Hinges Anti ligature brass butt & projection hinges with 10 year performance guarantee Suitable for heavy weight flush doors Grade 11 CE marked versions suitable for use on 1/2 hour fire and escape doorsets - supplied complete with intumescent pads Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied with socket screws Special Bit Ref 0030 required for socket screws Ball Race Brass Conductor Butt Hinge Hidden transfer of wires from door to frame Eliminates the need for an armoured loop, which are usually exposed to vandals. Capacity 2 wire 24V 5 Amps 2, 4,6 or 8 wire options Suitable for heavy weight flush doors Special finishes available upon request see page 33 Supplied complete with fixing screws if required

18 Brass Special Purpose Hinges Brass counterflap hinges for flush wooden counters Suitable for bar and shop counters Also available with straight edge and radius corners. Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required 0510 Brass Counter Flap Dovetail Hinge Counterflap Catch Brass Counter Flap Hinge 0610 Hinge Load Capacity Height Width Max Counter Leaf Screw Ref N (2 Hinges) (mm) (mm) Thickness (mm) Thickness (mm) Size Brass Counter Flap Dovetail Hinges kg g kg g kg g Counter Flap Catch g Brass Counter Flap Radius Cornered Hinges g 10 PERFORMANCE yrs GUARANTEE

19 Brass Special Purpose Hinges EH Brass Lift Off Hinge EH Brass Elongated Screw Hole Hinge 0420 Brass Back Flap Hinge Brass Flush Hinge 0990 Brass lift off hinges for easy removal of the door Suitable for use on cabinets and lightweight doors Lift off hinges are handed, see fig 2 Page 37 Brass elongated screw hole cabinet hinges allowing fine adjustment before final fi Brass back flap hinges for face fixing Brass flush hinges reducing the need to mortice hinges into cabinets. Suitable for use on wooden box lids, wooden chests etc Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Supplied complete with fixing screws if required Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (2 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Brass Lift Off Hinges kg g kg g Brass Elongated Screw Hole Hinge 0960EH 10kg g Brass Back Flap Hinges kg g kg g kg g kg g kg g Brass Flush Hinges kg g kg g 10 PERFORMANCE yrs GUARANTEE

20 Brass & Aluminium Rising & Falling Hinges Brass rise & fall hinges Rise or fall of 13mm at 180 Brass Pin Fitted with heavy duty bronze skews for long life & high resistance to corrosion Radius corners optional Handed left or right see fig 2 page 37 Suitable for medium weight toilet cubicle & internal flush doors Supplied complete with fixing screws if required Brass support hinge Fitted with one pair of normal brass rising hinges Increases weight carrying capacity up to 65 kilos Supports the top of the door preventing any leverage problems Handed left or right see fig 2 page 37 Supplied complete with fixing screws if required Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available upon request see page 33 Aluminium rise & fall hinges Rise of fall of 13mm at 180o Galvanised steel pin Fitted with medium duty galvanised steel skews Radius corners optional Handed left or right see fig 2 page 37 Suitable for medium weight toilet cubicle & internal flush doors Supplied complete with fixing screws if required Finishes: - Etched & Anodised - Polished & Anodised 2840 Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (2 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Aluminium Rising Hinges kg g kg g Aluminium Falling Hinges kg g kg g Brass Rising Hinges kg g kg g Brass Falling Hinges kg g kg g Brass Support Hinge for Rising Hinges kg g Aluminium Support Hinge for Rising Hinges kg g 10 PERFORMANCE yrs GUARANTEE

21 Stainless Steel Rising & Falling Hinges Stainless Steel Rising & Falling hinges Rise or fall of 8mm at 180 Stainless Steel Pin Suitable for medium weight toilet cubicle & internal flush doors Handed left or right see fig 2 page 37 Supplied complete with fixing screws if required Finishes: - Satin Stainless Steel - Bright Polished Stainless Steel Low cost hinges Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Stainless Steel Rising Hinges kg g Stainless Steel Falling Hinges kg g 10 PERFORMANCE yrs GUARANTEE

22 Stainless Steel CE Marked Ball Race Hinges 21 B4030 High performance bearing stainless steel hinge - 102m x 76mm x 3mm Suitable for heavy weight flush doors tested to BS EN 1935 Grade 13 (120Kgs) CE marked Certifire approved Quality Kite marked Available in satin or bright polished finish Radius corner option available Suitable for use on 1/2 hour and 1 hour fire & escape doors sets using 1mm intumescent pads Supplied complete with 8 x N 10g stainless steel fixing wood screws pozi drive B4030 B BS EN1935: 2002 Eight Digit Code (p39 for details) Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Stainless Steel CE Marked Ball Race Hinges B kg g 10 PERFORMANCE yrs GUARANTEE

23 Aluminium/Nylon Butt Hinges 2110 P Single derlin washered aluminium butt hinges Aluminium pin 10 year performance guarantee Suitable for medium weight flush doors Double stainless steel tab washered aluminium butt hinges Stainless steel pin Suitable for medium to heavy 10 year performance guarantee weight flush doors Ball race aluminium butt hinges Stainless steel pin 10 year performance guarantee 2550 Finishes: - Etched & Anodised - Polished & Anodised Special finishes available upon request Supplied complete with fixing screws if required 2550 Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Single Delrin Washered Aluminium Butt Hinges kg g P kg g kg g kg g Double Stainless Steel Washered Aluminium Butt Hinges kg g kg g kg g Ball Race Aluminium Butt Hinges kg g Nylon Butt Hinge kg g Nylon Butt Hinges Zinc Plated Steel Pin 10 year guarantee does not apply Finishes: - Bronze - Natural

24 Steel Spring Hinges Steel single action spring hinges Adjustable spring tension Finishes: - Zinc Plated - Brass plated Steel double action spring hinges Supplied with complete set of fitting instructions Adjustable spring tension Finishes: - Zinc Plated - Brass plated 10 year guarantee does not apply to spring hinges Hinge Load Capacity Height Width Knuckle To Suit Maximum Screw Ref N (2 Hinges) (mm) (mm) Diameter (mm) Door Thickness (mm) Size Steel Single Action Spring Hinges kg g kg g kg g kg g Steel Double Action Spring Hinges kg g kg g kg g kg g

25 Stainless Steel Steel Spring Hinges Stainless Steel single action spring hinges Adjustable spring tension Finishes: - Satin Stainless Steel Grade 304 Stainless Steel Stainless Steel double action spring hinges Supplied with complete set of fitting instructions Adjustable spring tension Finishes: - Satin Stainless Steel Grade 304 Stainless Steel 10 year guarantee does not apply to spring hinges Hinge Load Capacity Height Width Knuckle To Suit Maximum Screw Ref N (2 Hinges) (mm) (mm) Diameter (mm) Door Thickness (mm) Size Stainless Steel Single Action Spring Hinges kg g kg g kg g kg g Stainless Steel Double Action Spring Hinges kg g kg g kg g kg g

26 Steel Fire Rated Single Action Spring Hinge Adjustable spring tension Suitable for use on FD30 Fire Doors tested within a timber doorset to BS EN Square and radius corners (10mm Diameter) Complete with fixing screws Intumescent pads not necessary Finishes: - Satin Chrome - Polished Chrome 10 year guarantee does not apply to spring hinges minutes Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Steel Fire Rated Single Action Spring Hinge kg g

27 Aluminium Bi-Folding Door Hinges Aluminium Composite Door Hinges Aluminium Bi-Folding Door Hinges For use with top hung or bottom track sliding door gear Bi-Folding door systems which allow large openings onto patio and garden areas Double Stainless Steel Washers Centre handle hinge (2075) for easy operation Finishes: - Etched and Anodised - Silver Powder Coated 2050 Bi-Folding Door System Fitted in centre 2050 Aluminium Composite Door Hinges Radius Corner Integral Dog Bolt with anti hacksaw feature Finishes: - Gold Anodise to F3 finish - Silver Anodise to F1 finish Nylon bush bearings Suitable for use on composite entrance doors and flush timber doors Hinge Load Capacity Height Width Knuckle Leaf Screw Ref N (3 Hinges) (mm) (mm) Diameter (mm) Thickness (mm) Size Aluminium Bi-Folding Door Hinges kg* g kg* g Aluminium Composite Door Hinge With Integral Security Bolt kg g * Weight carrying capacity will largely depend on sliding door gear used. 10 PERFORMANCE yrs GUARANTEE

28 Brass Door Stops 27 Brass Oval Door Stops Floor mounted Supplied complete with fixings Brass Concealed Fix Projecting Door Stop Complete with fixing screw Skirting board fixing (easily removed for re-decorating) Prevents door handle damage to walls 7400 Brass Face Fix Door Stop on a Round Rose Supplied complete with fixings Skirting board fixing Prevents door handle damage to walls Special projecting sizes available upon request Brass Door Stop on Brass Concealed Fix Round Rose Supplied complete with fixings Threaded cover for appealing asthetics concealing fixings Prevents door handle damage to walls Special projecting sizes available upon request Standard Finishes: - Self Colour - Polished & lacquered - Satin brass & lacquered - Satin chromium plate - Polished chromium plate - Satin nickel plate - Polished nickel plate - Imitation bronze metal antique Special finishes available on request see page Ref N Diameter of Diameter of Length Screw body (mm) base (mm) (mm) Size Brass Oval Doorstop g Brass Concealed Fix Projecting Doorstep g g Brass Face Fix Door Stop on a Round Rose g g Brass Door Stop on Brass Concealed Fix Round Rose g g

29 Aluminium Door Stops 28 Aluminium Oval Door Stops Supplied complete with fixings Floor mounted 7200 Aluminium Concealed Fix Projecting Door Stop Complete with fixing screw Skirting board fixing (easily removed for re-decorating) Prevents door handle damage to walls Ref N Diameter of Diameter of Length Screw body (mm) base (mm) (mm) Size Aluminium Oval Doorstop g Aluminium Concealed Fix Projecting Doorstep g g Aluminium Face Fix Door Stop on a Round Rose g g Aluminium Door Stop on Aluminium Concealed Fix Round Rose g g Aluminium Face Fix Door Stop on a Round Rose Skirting board fixing Prevents door handle damage to walls Supplied complete with fixings Special projecting sizes available upon request Aluminium Door Stop on Aluminium Concealed Fix Round Rose Push fit cover for appealing asthetics concealing fixings Prevents door handle damage to walls Supplied complete with fixings Special projecting sizes available upon request Finishes: - Gold Anodised - Polished Anodised - Powder Coated Special finishes available on request

30 Stainless Steel Floor Stop / Hold Open Device with Lock Down Feature with Back Stop Stainless Steel Floor Stop Heavy duty floor stop with black polyurethane buffer Supplied with M8 Stainless Steel 6-lobe button head security bolt, M8 Rawbolt and L shaped 6-lobe wrench 400kg load tested Stainless Steel Floor Stop/ Hold Open Device Floor mounted Door Stop Timber Floor Concrete Floor Spring loaded stop can be depressed to hold door open Grade T316 Stainless Steel Supplied complete with fixings Stainless Steel Floor Stop/ Hold Open Device with Lock Down Feature Floor mounted Door Stop Timber Floor Concrete Floor Spring loaded stop can be depressed and turned to make stop inoperable Grade T316 Stainless Steel Supplied complete with fixings 0009 Stainless Steel Floor Stop/ Hold Open Device with Backstop Floor mounted Door Stop Timber Floor Complete with backstop to prevent door handle damage to walls Grade T316 Stainless Steel Supplied complete with fixings Finishes: - Satin Stainless Steel 0011 Ref N Floor Depth Body Diameter Face Plate Buffer Diameter Buffer Height Required (mm) base (mm) (mm) (mm) (mm) Sq x Diameter x Sq x Diameter x x 45 x

31 Letter Plates Stainless Steel Effect Fire Rated Letter Plate Fire Rated Sleeved Letter Plate and Inner Flap Certifire Approved Suitable for door thicknesses 40-80mm Complete with intumescent sleeve Finishes: - Stainless Steel Effect 5503 Aluminium Commercial Letter Plate Outward opening Spring Tensioned Face Fixed or Bolt Through Fixing Aluminium Commercial Inner Flap Face Fixed or Bolt Through Fixing to match 5502 & 5503 Letter Plates Aluminium Commercial Letter Plate Inward Opening Spring Tentioned Face Fix or Bolt Through Fixing Finishes: - Etched and Anodised - Polished and Anodised Ref N Height Width Opening Aperture Screw (mm) mm) (mm) Size x x 305 6g x 355 6g x 315 6g x 365 6g x x 340 -

32 Brass & Stainless Steel Lever Action Flush Bolts 31 Solid Brass Flush Bolt Lever action Radius ends ideal for CNC or router preparation Smooth easy action High quality spring Finishes: - Polished and Lacquered - Satin Chrome - Bright Chrome Stainless Steel Flush Bolt Lever action Smooth easy action High quality spring Finishes: - Satin Stainless Steel - Polished Stainless Steel Ref N Length Width Shoot Diameter Length Throw Depth Mortice (mm) (mm) (mm) (mm) (mm)

33 Tectus Accessories TECTUS 32 Intumescent kit Ref mm Thick 340 3D Ref mm Thick 540 / 540 A8 3D Ref mm Thick 525 / 528 3D Intumescent Kit Routing Jig Ref 0118 universal to suit all TE240, 340, 540, 540A8, 525, 528, 640, 640 A8 templates Routing Jig Double Door & Frame Template Routing Templates Door & Frame Ref TE240 3D Ref TE340 3D Ref TE540 3D Ref TE640 3D Ref TE340 3D Fire Ref TE540 3D Fire Ref TE540 A8 3D Ref TE640 A8 3D Ref TE525 3D & TE528 3D Ref TE525 3D & TE528 3D Fire Two Flute Cutter Ref For TE240 3D only A 1/2 Shank B 16mm C 19mm Ref For TE340, 540, 540 A8, 525, 528, 640, 640 A8 A 1/2 Shank B 24mm C 19mm Also Available A Guide Bush for Router Ref mm Guide bush Extension Collet for Router Ref To enable extension of cutter C B Two Flute Cutter Guide Bush Extension Collet

34 Finishes 33 Polished and Lacquered Polished unlacquered Satin Brass and Lacquered Copper Plated Imitation Bronze Metal Antique Antique Antique Gold Pewter Black Nickel Plated Satin Chrome Plated Satin Nickel Plated Bright Nickel Plated Bright Chrome Plated

35 Hinges Drilled for Projection The P symbol shown next to various hinges Door Amount of Projection Frame 34 throughout the price list highlights our Projection Hinges. These are drilled with holes towards the edge of a broad hinge leaf enabling the hinge to clear obstructions when fully open beyond 90º. It is recommended that the backset should not be less than 12mm (14mm if using an intumescent strip). Frame Backset Inset Door in Closed Position When a door is to be opened beyond 90º the width of a hinge can be calculated as follows: Frame Door thickness plus inset (Normally 1/8 3.2mm) less backset. Obstruction Double this and add clearance required. Amount of Projection Door Woodscrews Customers have the option of buying brass and aluminium hinges complete with the appropriate Gauge/Size size and finish of woodscrews. These screws are made by a leading international manufacturer of Nº4 x 1 /2 (12.7mm) woodscrews and are all recessed head type (Pozi Nº6 x 3 /4 (19.05mm) drive). Nº8 x 1 (25.4mm) The screws are approximate matching finishes for Nº10 x 1. 1 /4 (32mm) the hinges, and although not a perfect match, are the nearest finish available. Details are as follows:- Nº12 x 1. 1 /4 (32mm) 90º Door in Open Position 180º Technical Information

36 BS EN1935: 2002 Building hardware Single-Axis hinges Requirements and Test Methods 35 The standard provides details on product types, classification by use, test cycles, door mass, corrosion resistance, as well as definitions, product performance requirements, test apparatus, test methods and making of products. In addition, the published standards include annexes illustrating the various points made through diagrams and supplementary text. This European Standard has replaced the previous national product performance standard BS 7352: 1990 Strength and durability performance of metal hinges for side hanging applications and dimensional requirements for template drilled hinges. SCOPE The standard includes a wide range of hinges and includes single axis hinges and lift off hinges for use on windows and doors. DIGIT 1 - Category of use For all internal or external doors for use by the public or others, with little or no incentive to take care. i.e. where there is chance of misuse of the door. Grade 1 : Light duty. Example: Domestic or office situation, areas with no access to general public. Grade 2 : Medium duty. Example: Domestic and office situation where limited access is allowed to the general public. Grade 3 : Heavy duty. Example: Public and institutional buildings such as libraries, hospitals and schools. Grade 4 : Severe duty. Example: Hinges for use on doors, which are subject to frequent violent usage. Technical Information DIGIT 2 - Number of test cycles When deciding on finish and the best hinge for each application take into account; appearance to match both the environment and product; position of doors or windows within building and direction of opening; type of building use e.g. hospital and its location, coastal situation; frequency of use; (see tables A&B) security and fire resistance requirements. TESTING - Refer to Table A There are three categories identified for hinges manufactured to this standard. Grade 3 : 10,000 test cycles Grade 4 : 25,000 test cycles Grade 7 : 200,000 test cycles DIGIT 3 - Test door mass Eight test door mass grades are identified according to table 1 of the BS EN1935: 2002 standard. DIGIT 4 - Fire Behaviour Two grades of fire behaviour are identified for hinges manufactured to this standard. Grade 0 : Not Suitable for use on fire resistant and / or smoke control door assemblies Grade 1 : Suitable for use on fire / smoke resistant door assemblies subject to satisfactory assessment of the contribution of the hinges to the fire resistance of the specified fire / door assemblies. DIGIT 5 - Safety All hinges are required to satisfy the essential requirement of safety in use. Therefore only grade 1 is identified.

37 BS EN1935: 2002 Building hardware Single-Axis hinges Requirements and Test Methods 36 DIGIT 6 - Corrosion resistance Five grades of corrosion resistance are identified according to BS EN1670: Grade 0 : No defined corrosion resistance Grade 1 : Mild resistance Grade 2 : Moderate resistance Grade 3 : High resistance Grade 4 : Very high resistance DIGIT 7 - Security - Burglar-resistance (seventh digit) Two grades of security are identified for hinges manufactured to this European Standard: Grade 0 : Not suitable for use on burglar resistant door assemblies; Grade 1 : Suitable for use on burglar resistant door assemblies, subject to satisfactory assessment of the contribution of the hinges to the burglar resistance of specified burglar-resistant door assemblies. DIGIT 8 - Hinge grade Fourteen grades of hinge are identified in this European Standard as detailed in Table A. Table A Grade Max. mass of hinged door leaf kgs Max.annual number of operations (cycles) ,000 10,000 25, ,000 10,000 25, ,000 10,000 25, , , , , ,000 MARKING The standard requires that single axis hinges manufactured in accordance with this standard for use on fire resistant and or/ smoke control doors or locked doors on escape routes, shall be marked as follows: a) The manufacturers name or trademark or other means of identification b) The hinge grade according to Table A c) The number of the European Standard (BS EN 1935) FIRE RATED HINGES Hinges supplied for use on fire and escape door sets will be supplied complete with intumescent pads, which must be fitted behind each hinge flap, between the timber door and frame and the metal hinge leaves. Technical Information

38 Hinge Installation 37 NUMBER OF HINGES Normally three hinges are fitted to each door leaf in accordance with BS 4787 part 1. For doors exceeding 2100mm in height a fourth hinge should be used. HINGE INSTALLATION Hinges should be installed in accordance with the door manufacturer s recommendations and instructions. Where no such instructions are available care must be taken to ensure that the hinges are correctly aligned and fixed securely to door and frame. The screw holes should be piloted and screwheads must be flush with the hinge face to ensure that the door closes properly. HINGE POSITIONING It is usually acceptable to line up the centre hinge with the door handle. Equally spaced hinges will minimise warping which may occur in environments with extremes of temperature or humidity on either side of the door, Fig.1, a and b. Unequally spaced hinges Fig.1, c and d, improve load bearing. This is recommended where the hinges are operating near their load bearing maximum or where door closers, particularly back check door closers, are in operation and the door has a high frequency of use. FIGURE Cent Technical Information LIFT-OFF AND RISING/FALLING HINGES Lift-off, rising and falling hinges are handed and must be specified to operate in either a clockwise closing or an anti-clockwise closing direction. The leaf with the pin in the upwards position must be fitted to the frame. Hinge operation is either clockwise closing or anti-clockwise closing and should be specified using the ISO 5 clockwise closing and ISO 6 anti-clockwise closing convention. FIGURE 2 Left Hand Clockwise Closing A B C D Hinges Point Single Leaf - Left Hand ISO 250 Clockwise Closing Single Leaf - Right Hand ISO Hinges Point Anti-Clockwise Closing Right Hand Anti-Clockwise Closing

39 Hinge Installation 38 Table B DOOR SITUATION AND ESTIMATED NUMBER OF OPERATIONS Daily Annually High frequency heavy duty situations: Large departmental store entrances 5,000 1,500,00 Large office building entrance 4, ,00 Cinema or theatre entrance 1, ,000 School entrance 1, ,00 Entrance door to school toilets 1, ,00 City centre shop entrance 1, ,000 Large city bank entrance 1, ,000 School corridor fire door ,000 Town bank entrance ,000 City centre restaurant entrance ,000 Large office corridor fire door ,000 Large office or factory toilet entrance ,000 Hospital ward door ,000 Medium frequency medium duty situations: School classroom door 80 15,000 Office door 75 18,000 Store toilet door 60 18,000 Dwelling rear or side entrance 15 5,400 Dwelling front entrance 12 4,400 Low frequency light duty situations: Dwelling living room communications doors 30 10,800 Dwelling bathroom/toilet door 20 7,200 Dwelling cupboard door 12 4,300 Dwelling bedroom door 9 3,200 Dwelling wardrobe/closet door 6 2,200 Dwelling cabinet furniture door 5 1,800 Table C MASS RANGES OF TYPICAL DOORS Size (mm) Mass (kg) Duty Cupboard, wardrobe, cabinet, 2040 x 626 x 40 3 to 10 Light louvered doors and shutters Light internal large wardrobe 2040 x 926 x to 17.5 Light and large louvered doors Medium internal doors 2040 x 1012 x to 25 Medium Heavy internal doors 2040 x 1012 x to 37.5 Medium Half hour fire doors 2040 x 826 x to 37.5 Heavy Light external doors 2040 x 907 x to 37.5 Heavy Heavy external doors 2040 x 1002 x to 55 Heavy One hour fire doors 2040 x 826 x to 72.5 Heavy Oversize or special external doors 2040 x to 110 Heavy Table D Door Height mm SIDE LOADING CALCULATIONS Door Size Door Width mm Factor Normal Increase of mass of door leaf % Table E ADJUSTED DOOR WEIGHT CALCULATIONS Doors of excess width, please refer to Side Loading Calculation table Actual Door Weight Door Closer + 20% Door Closer + 75% (Backcheck) Extra Heavy Use + 10% Light Use - 10% = Adjusted Door Weight Technical Information

40 Catalogue - Issue 4 SIMONSWERK UK LTD Burcot Works, Spring Street, Tipton, West Midlands. DY4 8TF United Kingdom Tel: +44 (0) Fax: +44 (0) sales@simonswerk.co.uk Internet: Design and Production - JM/06/11