Architectural Hardware Design Guide High-performance hardware for the most demanding architectural applications

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1 08710/STA BuyLine Architectural Hardware Design Guide High-performance hardware for the most demanding architectural applications

2 Architectural Hardware Design Guide The full range of Stanley hinges provides mounting options and special application products to meet Manufactured in the tradition of excellence that has distinguished the Stanley name for more than 155 years, the comprehensive line of Stanley hardware provides smooth performance and dependability across a wide range of applications, from heavyweight security doors to household cabinetry. Hinge Selection Criteria Selection of appropriate hardware will ultimately rest on two primary considerations: Door/Frame Specifications including material, structure, size, thickness and weight. Functional Requirements including frequency of use, clearance, location, Basic Hinge Configurations Five-Knuckle Concealed Bearing Hinge highest resistance to wear and abuse, superior performance to standard ball bearing hinges, maintenance-free, lifetime warranty. Five-Knuckle Hinge dependable performance. Continuous Hinge architectural-grade, similar virtually any design exposure, budget, special applications (e.g.: hospitals, to a piano-type hinge, provides full-height support requirement. security, schools), fire rating, aesthetic in high use and abuse applications. considerations. PRODUCT SELECTION GUIDE COMMERCIAL AND INSTITUTIONAL 5-Knuckle Concealed Bearing Hinges 5-Knuckle Hinges Continuous Hinges Special Application Hinges HEAVY DUTY, SECURITY AND INDUSTRIAL 5-Knuckle Concealed Bearing Hinges 5-Knuckle Hinges Detention Hardware SLIDING AND FOLDING DOORS Commercial Industrial and Agricultural Residential RESIDENTIAL AND DECORATIVE 5-Knuckle Concealed Bearing Hinges 5-Knuckle Hinges 2

3 08710/STA BuyLine Hinge Mounting Configurations To accommodate the wide range of door/frame assemblies, hinges are available in four basic mounting configurations: Full Mortise the standard configuration with one hinge leaf mortised, or recessed, in the edge of the door, one in the frame. Half Mortise for jambs that do not allow mortising (e.g. channel iron frame) with one leaf mortised in the door, one applied to the surface of the frame. Special Applications Stanley offers several types of hinges for special conditions: Swing Clear Hinge allows the door to swing completely clear of the opening, permitting barrierfree use of the entire door opening (available in all four mounting types). Pivot-Reinforced Hinge helps prevent damage to door and frame in highabuse conditions (full mortise only). Spring Hinge adjustable power closes door to maintain security, fire rating, and environmental control. Concealed Hinge allows clean appearance by making the hinge invisible when door is closed (full mortise only). Raised Barrel Hinge for deep inset doors. Wide Throw Hinge wide leaves permit a door to clear molding or other protrusions and swing open a full 180. Electric Hinge conducts power through hinge for switching and monitoring devices on the door, or for monitoring the door position. CB5K Full Surface for door/frame assemblies that do not permit mortising the door edge or frame (e.g., hollow core door by channel iron frame) with both hinge leaves surface applied. Half Surface for doors that do not permit mortising (e.g., kalamein door) door hinge leaf surface applied, and frame hinge leaf mortised. Heavy Residential- Aesthetics/ weight Oversize High Heavy High Barrier-free/ wardrobe/ design Fire-rated door door abuse usage security swing clear Retrofit cabinet

4 Commercial and Institutional Applications Stanley hinges and hardware stand up to the punishing use and everyday abuse of commercial and institutional applications. LIFESPAN 5-KNUCKLE CONCEALED BEARING HINGES Combining high technology materials, innovative design, and exceptional precision, LifeSpan CB179 5-Knuckle Hinges deliver unequalled performance. Patented bearings are guaranteed to deliver smooth, quiet operation for the life of the building without need for 5-KNUCKLE HINGES Stanley F/FBB Series 5-Knuckle Hinges ensure rugged dependability and proven performance. maintenance, oils, or grease. CB series exceeds ANSI Grade 1 and BS7352 Grade 9 performance standards. Available for a broad range of swing clear, wide throw, concealed, slip-in and special applications. Highly polished and hardened chrome alloy ball bearings provide years of trouble free operation. The industry standard for more than 30 years. CONTINUOUS HINGES Designed to withstand the most punishing use, the Stanley 600 Series Continuous Hinge provides full-height door support, distributing stress evenly along the length of the hinge, door and frame. New 600 series geared aluminum hinges available 1/2002. Ideal for use on high traffic doors or for rehabilitating badly worn doors and frames. 600-pound (272kg) capacity supports a wide assortment of interior and exterior doors. Door monitoring switch available. SPECIAL APPLICATION HARDWARE Stanley offers a wide variety of hinges for special conditions and applications. 2060R Series Spring Hinge excellent for closing motel and apartment doors. Closing power is easily adjusted with an internal ratchet mechanism. Pivot Reinforced Hinge prevents damage to frames and doors subjected to high winds or impact. Excellent for 4 use with overhead closers and holders. Swing Clear Hinge permits door to swing completely out of the opening at 90 for barrier-free passage of people or equipment. Decorative Hardware for distinctive design beyond the commercial requirement.

5 08710/STA BuyLine CB series approved for use in 3-hour fire-rated door assemblies. CB /2 x 4 (114 x 114mm) - Full Mortise CB268 Swing Clear Hinge CB169 Heavy Weight Full Surface Hinge FBB series exceeds ANSI Grade 2 and BS7352 Grade 9 performance standards. FBB series approved for use in 3-hour fire-rated door assemblies. FBB /2 x 4-1/2 (114 x 114mm) - Full Mortise F /2 (114mm) - Half Surface CSFBB179 - Full Mortise with Concealed Switch Concealed current transfer (4, 6 and 8 wire) Can be used in 3-hour fire-rated door assemblies. Especially suited for Dutch doors, where lower portion of door is a shelf. Guaranteed for the life of the building. Available in lengths of 10 feet or more and easily fit to special door height requirements. Pinned hinges are fabricated from 14 gauge cold rolled steel or 304 grade stainless steel Full Mortise Stainless Steel Full Mortise with half wrap edge guard Emergency Rescue Hardware for hospital and nursing home applications. Double-Acting Pivots door can be swung in two directions providing access to internal space. Emergency Door Stop allows door to be swung opposite its normal operation. Spring Hinge CB268 Swing Clear Hinge Double Acting Door Pivot

6 Sliding Heavy Duty, and Folding Security Door and Applications Industrial Applications When durability and safety are paramount, Stanley hinges and LIFESPAN 5-KNUCKLE CONCEALED BEARING HINGES Heavy weight gauges of wrought steel, stainless steel, bronze, brass and cast stainless steel deliver extra strength and durability in the most demanding conditions. Heavy duty patented bearing systems minimize friction and provide smooth, quiet, maintenance-free operation for the heaviest doors. Guaranteed for the life of the building. hardware give you an extra measure of performance and protection. 5-KNUCKLE HINGES Stanley FBB Series 5-Knuckle Hinges provide proven dependability and performance. Four permanently lubricated,highly polished and hardened chrome alloy ball bearing assemblies ensure years of trouble-free operation. DETENTION HINGES AND HARDWARE Stanley Heavy Duty Detention Hinges and Hardware maintain security and safety while carrying the load of heavy prison doors without a creak of complaint. Tamper-proof concealed wires transfer electrical power to locks, alarms and monitoring devices. Prison Hinges Available in heavy gauge steel, stainless steel or cast stainless steel, feature concealed bearing assemblies designed to support doors of up to 2,000 pounds (906kg). Food Pass Hinges for use on small doors within the cell door, with stop that holds the door open at 90 to form a shelf. Also available without stop for access panels and special doors. Cast Door Pulls heavy duty cast manganese bronze pulls are applied with high security screws to prevent removal. Detention Stops maximize security. High impact Neoprene heavy duty stops with tamper resistant design. 6

7 08710/STA BuyLine Optional features include non-removable pins, rounded corners, custom hole patterns, swing clear, wide throw, special swaging, raised barrel, electric wires, concealed switches, security studs, high security screws and hospital tips. FBB168 5 x 4-1/2 (127 x 114mm) - Full Mortise FBB171 5 (127mm) - Full Surface FBB268 5 (127mm) - Swing Clear IHTCB /2 x 4-1/2 (114 x 114mm) SRS - Cast Stainless Steel Full Mortise Prison Hinge BB852 5 x 6 (127 x 152mm) - Full Surface Prison Hinge x 4 (77 x 102mm) - Food Pass Hinge IHTCB /2 x 4-1/2 (114 x 114mm) - Stainless Steel Heavy Weight Institution Hinge 2001 Grip & 1004 Flush Heavy Cast Bronze Pulls 3001 Detention Floor Stop 3002 Detention Wall Stop

8 Sliding and Folding Door Applications Dependably smooth operation and rugged reliability COMMERCIAL SLIDING AND FOLDING DOOR HARDWARE Stanley Heavy-Duty Sliding Hardware for bypassing, pocket, byparting and folding applications slide through the most demanding applications quietly and reliably. Four-wheel door hangers coupled with heavy gauge aluminum or steel track smoothly accommodate doors up to 250 pounds (113kg). allow easy movement of even heavy doors with minimal effort. INDUSTRIAL AND AGRICULTURAL TRACK AND HARDWARE Stanley Extra Heavy Duty Steel Track and Ball Bearing Door Hangers are engineered to ensure that the heaviest doors slide with ease. Accommodates doors up to 750 pounds (340kg). Galvanized for superior corrosion protection in exterior applications. RESIDENTIAL SLIDING AND FOLDING HARDWARE Bi-fold and Multi-Panel Folding Hardware for doors from 5/8" (15mm) to 1-3/4" (44mm) thick and weighing up to 125 pounds (57kg) per door. Sliding Hardware for Bypassing, Byparting and Pocket doors from 5/8" (15mm) to 1-3/4" (44mm) thick and weighing up to 250 pounds (113kg) per door. Complete track and hardware kits ensure correct selection. 8

9 08710/STA BuyLine Easily adjusts after installation for precise alignment and operation. Optional fascia and track profiles accommodate virtually all frame conditions. Bypass track and fascia arrangement with spacer for easy installation Four-wheeled hanger for 250lb. panel doors Complete line of brackets, guides, stops, bolts and pulls to meet any design requirement. Track and 4-wheel steel Hangers for 450-lb. (204kg) sliding doors Steel Ball Bearing Hanger for 450-lb. (204kg) sliding doors Round Self-Cleaning Track and Hangers for 600-lb. (272kg) sliding doors Customized assemblies of track, hangers, pivots, guides, hinges, snuggers, pulls and accessories to accommodate the most demanding design detail. Easily adjusts after installation for precise alignment and operation. Track and Dial Adjust Hanger for 60-lb. (27kg) sliding doors Track and 2-wheel Hanger for 50-lb. (23kg) folding doors Track and Spring-loaded Roller Guide for 30-lb. (14kg) folding doors

10 Residential and Decorative Applications From clean, functional lines to elegant LIFESPAN 5-KNUCKLE CONCEALED BEARING HINGES Aesthetically pleasing appearance Maintenance free Lifetime warranty Decorative tips available designs, Stanley hinges and 5-KNUCKLE HINGES CB5K CB5K hardware meet a broad Traditional style and proven performance. Available in 6-knuckle design. range of residential and RD /2 x 3-1/2 (89 x 89mm) - Full Mortise RD741 4 x 4 (102 x 102mm) - Full Mortise decorative needs. SPECIAL STEEL ENTRY DOOR HEAVY WEIGHT HINGES Full line of special non-templated full mortise heavy weight residential and adjustable spring hinges available to accommodate most door manufacturers unique hinge preps. ADJUSTABLE PATIO WOOD DOOR HINGES GHRD758 4 x 4 x.098 Gauge 5/8 x sq. with Security Stud - Full Mortise Heavy Weight Hinge GHR2068R 4 x 4 x.100 Gauge 5/8 x sq. - Full Mortise Adjustable Spring Hinge An engineered system that provides the ultimate door alignment solution. Solid wood patio and entrance doors can easily be adjusted at time of manufacture, installation or after house settling occurs. Unique cam activated ratchet design. Provides for easy and precise door adjustment up and down. 1/8 lateral door adjustment at each hinge point. 1/4 vertical door adjustment with lock down capabilities to eliminate future door movement. 10 RD758AH 4 x 4 Full Mortise Adjustable Hinge with unique cam activated ratchet design

11 Colors and Finishes 08710/STA BuyLine STEEL HINGES Steel hinges are available in several styles: Prime coated (phosphating strengthens the bond between the metal and the prime coat). Polished and plated. Chromium plated (applied over a plating of nickel for extra corrosion protection). Custom painted colors can be provided to meet special requirements. F179-5 Knuckle Steel Hinge BRASS, EXTRUDED BRASS AND BRONZE HINGES Rustproof brass and bronze hinges, with stainless steel pins, are polished and may be specified with a natural or plated finish. BB95 - Solid Brass Olive Knuckle Hinge CB191 - Polished Brass 5-Knuckle Hinge RD759 - Solid Brass 5-Knuckle Residential Hinge STAINLESS STEEL Stainless steel hinges are furnished in bright or satin finishes Continuous Hinge FBB199-5-Knuckle Hinge RD757 - Stainless Steel 5-Knuckle Residential Hinge RD2060R - Stainless Steel Adjustable Spring Hinge An array of over 60 finishes will satisfy virtually any design objective, extend hinge life and enhance performance

12 The Stanley Commitment to Excellence Stanley s dedication to state-of-the-art research, manufacturing and quality-control delivers products of the highest quality and a guarantee unique in the industry. Stanley s long-term dedication to the architectural products industry is reflected in its commitment to provide full support for its customers at every step from assistance in product specification to a unique lifetime warranty for selected products. Technical Support When you specify Stanley products, you not only choose products of superior craftsmanship that conform to all ANSI and industry standards, but you also enlist the services of a collaborative team from technical support personnel to qualified sales engineers prepared to answer your installation or service questions or to help in the selection of appropriate hardware. Stanley Hardware also offers complete technical catalogs for our entire product line, as well as samples of our architectural finishes. Lifetime Warranty Stanley s dedication to stateof-the-art research, manufacturing and qualitycontrol capabilities delivers products of the highest quality and allows us to warrant selected hinges for the life of the building a guarantee unique in the industry. Stanley Continuous, LifeSpan, institutional and spring hinges all feature the lifetime warranty. For further information about the complete line of Stanley hardware, technical and sales support and our lifetime warranty, please call Stanley Customer Service at or fax in the U.S.; or call or fax in Canada, or us on the Internet at The Stanley Works A defining commitment to quality and innovation Founded in 1843 in New Britain, Connecticut, the Stanley Works early credits include the first hinge hasp, the first crate hinge, the first hinge with a reinforced joint, the first blind hinge, and in 1899, the first patent for a ball bearing hinge. Today, Stanley is a global organization producing hardware and tools for the architectural, consumer, industrial and residential markets worldwide. Utilizing state-of-the-art research, manufacturing and quality-control capabilities that incorporate the latest techniques, procedures and equipment, Stanley continues to deliver the innovative, high quality products that have made the name Stanley synonymous with the highest craftsmanship and dependability for more than 155 years. THE STANLEY WORKS: Hardware Product Group, 480 Myrtle Street, New Britain, CT Tel Fax The Stanley Works All rights reserved. H /01

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