Developing new applications for BoPLA packaging films: the NATIVIA experience ITR 2012 Orlando, FL
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1 Developing new applications for BoPLA packaging films: the NATIVIA experience ITR 2012 Orlando, FL Frank Ernst Technical Product Manager
2 Contents About Taghleef Industries Our BoPLA Production Properties of NATIVIA NATIVIA applications (existing & potential) Barrier PLA films End of life options 2
3 Ti at a glance Parent Company: Taghleef Industries (Ti) belongs to the family owned and managed AL GHURAIR GROUP. The Group operates in strategic businesses : Real estate and Shopping Mall Manufacturing (food packaging and metals) Investments Background: Headquarters: Ti was formed by Dubai Poly Film acquiring Technopack, Egypt and AKPP, Oman in Since the company has been growing to one of the biggest players in the industry. Taghleef Industries LLC Dubai UAE. 3
4 Ti at a glance Production Sites: Distribution Centres Sales Offices: Business : Dubai, Oman, Egypt, Italy, Hungary, Australia. Germany, USA and China. Ti develops, produces and markets BoPP, CPP and BoPLA films for food packaging, label applications, adhesive tapes and over wrapping. Brands: Capacity installed: 260,000 tons Turnover 2010: 600 million US$ N of Employees:
5 What is NATIVIA? is a new generation of biaxial oriented packaging films offered by Taghleef Industries, made of PLA from All films are approved by DINCERTCO for compostability according to DIN EN and achieved the 4 stars biobased rating from VINCOTTE 5
6 NATIVIA production Location: San Giorgio di Nogaro, Italy Equipment supplier: Brueckner Output at winder: 650 kg/hour Technology: tenter frame (flat casting die & sequential stretching) Number of layers: 3 Deckle width: 4,000 mm 6
7 Product Range NATIVIA NTSS transparent, 2 side sealable film Thickness range: (15µm) 20µm to 50µm NATIVIA NBSS transparent base film for metallisation Thickness range: 20µm to 30µm NATIVIA NZSS metallised film Thickness range: 20µm to 30µm NATIVIA NWSS solid white film Thickness range: 30µm to 40µm Heat Sealable PLA for outer layers Standard PLA resin for core 7
8 NATIVIA properties - overview High Mechanical Strength Very Strong Seals (welding) Good Transparency and Gloss Consistent Surface Tension (37mN/m; no decay) Anti-fog properties Paper-like Dead Fold Excellent Twist Fat and Oil Resistance / Barrier Alcohol Resistant Excellent Aroma Barrier Good Oxygen Barrier High Moisture Transmission Rate 8
9 NATIVIA barrier performance NATIVIA TM can provide different barrier levels 10,000 1,000 BOPP CPP, LDPE, HDPE PVC NATIVIA OTR (cm 3 /m 2 day) 23 o C, 0%RH Metallised BOPP Met. PET NATIVIA metallised EVOH PVdC coated BOPP EVOH coated BOPP PET NATIVIA SiOx transparent NATIVIA AlOx transparent NATIVIA coated Transparent Nylon EXTENDO ,000 WVTR (g/m 2 day) 38 o C, 90%RH 9
10 NATIVIA applications Fruit & Veg existing and potential Vffs + hffs packaging Lidding 10
11 NATIVIA applications Bakery existing and potential Paper lamination Pre-Made bags Snacks Bread bags (window) 11
12 NATIVIA applications Dairy & MAP Lidding High barrier (EXTENDO) Sheets Paper lamination 12
13 NATIVIA applications sleeves & bags Flowers Gifts Sleeves Paper lamination 13
14 NATIVIA applications confectionery Existing and Potential Box-Overwrap Twist Overwrap 14
15 NATIVIA applications non food Tape SAL + Release liner WAL Mailings 15
16 Upcoming developments: BARRIER FILM A more sustainable solution for modified atmosphere packaging Standard PLA films do not offer a barrier performance which makes them suitable for high barrier packaging. Taghleef Industries, in partnership with, is developing a range of compostable barrier PLA films suitable for modified atmosphere packaging. TARGET: replacement of oil-based plastics, glass or metal packaging. APPLICATIONS: fresh meat, cheese and sliced meat; MAP in general FILM PROPERTIES: - Excellent transparency and gloss - Hermetic seals (PLA container) - OTR <3 23 C, 0% RH - Outstanding drum effect 16
17 BARRIER FILM applications: FOOD MARKETS Fresh foods Processed Meat & Poultry Processed Fish & seafood Pasta & Pizza Cheese & Dairy products Bakery products Powdered Food Fruit & Vegetables Ready meals Coffee & Dry Food Beverage & Drinks MEDICAL & PHARMA Medical devices Secondary packaging PACKAGING PROCESS MAP applications HFFS machines VFFS packaging 17
18 Thank you Frank Ernst Product Manager NATIVIA Tel: Mobile: Responsibility ITR 2012 Taghleef Industries is our NATIVIA Nature TM by Frank Ernst
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