INNOVATIVE & SMART SOLUTIONS.
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1 INNOVATIVE & SMART SOLUTIONS
2
3 YOUR GLOBAL SAVING &PROJECT PARTNER Just in time, cost effective, problem free solutions with best communication.
4 4
5 WHO WE ARE? Our company was born in 1975 and improved his abilities, capacity and technical level during these years until the present. Our main and indispensable principles to our customers are; honesty, transparency and unconditional respect with quality comprehension focused on customer satisfaction. We are serving to White Good sector more than 30 years and for more than 10 years to Automotive Sector. We are producing more than 100 million parts every year with dies also manufactured by ourselves. We are ready to serve with our whole power to new customers who are seeking for prompt response, generation of fine solutions and trustworthy relations. WE ARE READY, ARE YOU? TS ISO
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7 OUR VISION To become a leading trustworthy and preferred company in the production of sheet metal tooling/die and parts and components in the sector. OUR MISSION To become a different, competitive, continuos growing and lucrative establishment which creates value for our country, society, customers and employees in the world. 7
8 8 DESIGN
9 Tanatar Kalıp serves as an innovative solution partner for its customers during the process from the project phase to the outcome, by following the leading edge technologies, improving tool design continuosly, and with its production staff and all capabilities. 9
10 TOOLING / DIE, l - INNOVATIVE DESIGN FAULTLESS PRODUCTION PROGRESSIVE / FORMING / FINE BLANKING Tanatar Kalıp can produce every kind of sheet metal processing dies which they perform cutting, punching, bending and forming operations. Particularly progressive and fine blanking die manufacturing is our field of expertise. All kind of die parts are designed and manufactured by our well-trained staff, in our mold machine shop. In addition to our universal drilling, milling and grinding machines, the Charmilles 290, Charmilles 690 EDM, Makino Duo 043 wire erosion benches and Cincinnati Vertical Machining Center enable us to produce parts of die according to technical drawing tolerances. 10
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12 Production and assembly operations of every kind of sheet metal cutting, forming, and fine blanking tools/dies can be carried out in our factory. Particularly, progressive tool/die production is our area of expertise. 12
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15 TARGET ORIENTATED CO-OPERATION THROUGH. Verified and committed supply spectrum, comprehensive coverage and specialized content.
16 TS ISO 9001 QUALITY OUR GOAL IS ZERO DEFECT! AS OEMS TARGET VALUE IS 0 PPM. Tanatar Kalıp is decisive in implementing the total quality perception in all production and management processes. In accordance with this purpose, it has been assured that all our employees have the necessary consciousness of quality. In order to procure our all personnel s attendance to the total quality meetings are organized everyday, also group works are encouraged. Our quality Assurance system is regularly checked by our certificated staff and revised if necessary. By this way our quality system is kept alive as being our way of life. And also our system is subjected to system and process audit at least once a year by our customers. Quality system applications which were started in 1999 with ISO 9002, has continued with ISO 9001 Quality System Management, which interiorized process approach. Finally it has proceeded with the endeavors appreciate to technical Specification of TS Quality Management Systems. Environmental operations are carried on according to the legal necessities of environmental management system. The variety of our quality control equipments provides for us a great ease for our measurement and verification activities. Three dimensional measurement device, salt spray test, hardness testing machine, profile projector, etc are used effectively in all stages of production. 16
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20 STAMPING
21 100 Million Parts / Year DC, HRP, galvanized, steel, aluminum, stainless, brass materials in the size of changing in thickness from 0,5 mm. to 5 mm. are shaped with hydraulic and eccentric presses varying from 5 tons to 630 tons. And then we have operations as threading, grouping, heat treatment process, plating, electrostatic powder paint, etc. final operations they are transformed as products and offered to utilization of our customers. In our company, we are capable of production of annually more than 100 million parts with consumption of more than tons of roll sheet metal raw material according to the data of the year
22 22
23 White Goods An international White Goods supplier with reliability, flexibility and innovative ability 23
24 White Goods Parts Tanatar Kalıp manufactures refrigerator hinge, sheet metal reinforcement, leaf (laminated) and wire sprigs, brackets, aluminum plates, compressor sheet parts, and numerous white goods pieces and groups for the leading local and foreign companies of white goods industry. Fine blanking applications we use in hinges production enhances the quality performance of our products. More than fifty million parts and assembled products are accomplished in our factory per year for white goods. Pressing, welding, threading, grouping, plating (zinc, chromium nickel, phosphate) heat treatment process operations are applied to white goods productions. 24
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27 Automotive An international automotive supplier with reliability, flexibility and innovative ability 27
28 Automotive Parts Tanatar Kalıp produces parts and group production for the leading local and foreign companies of the sector which serves as OEM supplier for automotive industry. Staple commodities are: Electric Group Electric group parts; engine starter body sheet metals in various sizes used in private (passenger) cars and made of one or two pieces of galvanized sheet, or produced by applying alkali (zinc) coating process, brush holder sheets, cupper clad brush holders, connection parts which pressed from brass and DC, and on which tin plating process is applied, plaquets, sealing plaqucts, and engine starter parts. Transmission Group Transmission group parts: clutch hub and blade rondels (washers) in various sizes which are used in private cars and heavy vehicles made of cold (rolled), hot (rolled) and steel roll sheet metal tab washers, elastic washers, tub sheets, and so an clutch parts. Cooling Group Cooling group parts: thermostat bottom and top frames which are used in private cars and heavy vehicles made of stainless steel and brass materials, throttles, washers (rondels), water pump parts made of RP sheet metal. 28
29 QUALITY IS NEVER AN ACCIDENT, IT IS ALWAYS THE RESULT OF INTELLIGENT EFFORT. John RUSKIN 29
30 30 Automotive Parts
31 31
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33 We are not just a company but also a strong family.
34 Notes
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36 Video Map ORGANİZE SANAYİ BÖLGESİ 9. CADDE NO ESKİŞEHİR / TÜRKİYE Phn : Fax : bilgi@tanatarkalip.com.tr ACT Design - Halil İbrahim ŞAHİN
Ulus Metal. 9-Apr-14
1 History : 1970 Production of stamped metal parts for automotive industry 2007 Moved to a new plant in Gebze Industrial zone on a 8000 m 2 closed area. 2009 First non-automotive business started Total
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