Gas cooler series EGK 2-19
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1 Gas Analysis Gas cooler series EGK 2-19 In the chemical industry, petrochemistry or biochemistry, reliable process control relies on prompt and exact determination of the operating parameters. Here, gas analysis is key for safe and efficient control of process flows, environmental protection and quality assurance. This benefits controlling flue gas emission in power stations or exhaust gas analysis in automotive engineering, as well as the efficient control of air separators or sterile production and packaging in the food industry. Many of the analysis processes used in these fields require extracting the sample gas. This inevitably also extracts process-related contamination such as particles or moisture. These in turn can impact the measurement results or damage the measuring cells. The sample gas must therefore be conditioned before entering the analyser. The compact system EGK 2-19 is a 19" rack with sample gas cooler and condensate drain, particle filter and moisture detector for up to two gas paths. Compact design: fully assembled and ready to connect Low maintenance costs based on easy accessibility One or two gas paths Heat exchanger made from stainless steel, Duran glass or PVDF Adjustable outlet dew point and alarm thresholds Self-monitoring Status outputs Ambient temperatures up to 50 C Rated cooling power 320 kj/h Dew point stability 0.1 K Available as 19" rack or for wall-mounting DE /2016 page 1 / 7 Bühler Technologies GmbH, Harkortstr. 29, D Ratingen Tel. +49 (0) / , Fax: +49 (0) / analyse@buehler-technologies.com Internet:
2 Description Concept The EGK 2-19 concept is firstly based on a cooler for one or two heat exchangers. In addition, other components which every conditioning system should feature can optionally be integrated: Peristaltic pump for condensate separation Filter Moisture detector This therefore allows for virtually any configuration of cooler and options. Here the approach is to simplify creating a complete system in a cost-efficient way through pre-installed components with hoses connected. We further paid attention to easy access to consumables, consequently located at the front. The glass dome allows the dirt level of the filter element to easily be determined. The moisture detector is easy to remove. This may be required if water enters the cooler due to a malfunction and the peristaltic pump can no longer remove it. Description of a fully equipped gas path The gas to be conditioned is fed directly into the inlet of the stainless steel, glass or PVDF heat exchanger (1, 1a). A hose is pre-installed between the heat exchanger outlet and the fine filter (3). Sample gas is continued directly from the outlet of this filter via hose fitting (3a). Condensate is removed by the peristaltic pump (2), the inlet of which is directly connected to the heat exchanger via hose. A moisture detector (4) may be installed directly into the filter, which is analysed by electronics (5). This eliminates the need to purchase additional controllers. Control (5) The control features a microprocessor-controlled Bühler Constant Regulation at its core. The display with control keys at the front displays the cooler temperature as well as all operating statuses. Use the keys to set various parameters such as output dew point, alarm limits or the sensitivity of moisture detectors. Electrical connections (6) All signals output by the electronics can be accessed via Phoenix plug at the top of the cooler. The electric supply is also a plug connection. This means no fixed wiring is required. 2 Bühler Technologies GmbH We reserve the right to amend specification. DE /2016
3 Performance data Cooling capacity (kj/h) Ambient temperature ( C) Gas cooler technical data Gas cooler technical data Ready for operation Rated cooling capacity (at 25 C) after max. 15 minutes 320 kj/h Ambient temperature 5 C to 50 C Gas output temperature, preset: approx. 5 C Dew point fluctuations static: in the entire specification range: Temperature difference between heat exchangers Max. Inlet temperature Max. Pressure 0.1 K ± 1.5 K < 0.5 K Protection class IP 20 Housing Packaging dimensions Weight incl. heat exchanger Electric supply see table "Heat Exchanger Overview" see table "Heat Exchanger Overview" Limitations due to filter or peristaltic pump (see Technical Data - Options) Stainless steel approx. 550 x 430 x 340 mm approx. 15 kg approx. 19 kg at full expansion stage 115 V or 230 V, 50/60 Hz Plug per DIN Power input 290 VA (115 V) / 260 VA (230 V) Alarm output switching connection Gas connections Condensate outlet Parts in contact with mediums Filter: Moisture detector: Heat exchanger: Peristaltic pump: Tubing: max. 250 V, 2 A Phoenix plug Heat exchanger see table "Heat Exchanger Overview" Filter DN 4/6 / 1/4"-1/6" Hose nipple Ø5 mm see "Technical Data - Options" see "Technical Data - Options" see table "Heat Exchanger Overview" see "Technical Data - Options" PTFE/Viton DE /2016 We reserve the right to amend specification. Bühler Technologies GmbH 3
4 Technical Data - Options Technical data analogue output cooler temperature Signal Technical Data Moisture Detector FF-3-N max. operating pressure with FF-3-N 4-20 ma, 2-10 V or corresponds to -20 C to +50 C cooler temperature Plug M12x1 2 bar Material PVDF, PTFE, epoxy resin, stainless steel , Technical Data Peristaltic Pumps CPsingle Flow rate Vacuum inlet Pressure inlet Pressure output Hose 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose max. 0.8 bar max. 1 bar 1 bar Protection class IP 40 Materials Hose: Connections: Technical Data Filter AGF-FA-5 max. operating pressure with filter 4 x 1.6 mm Norprene (Standard), Marprene, Fluran PVDF 2 bar Filter surface 42 cm 2 Filter fineness 2 µm Dead volume Materials Filter: Seal: Filter element: 28.5 ml PTFE, PVDF, Duran glass (parts in contact with mediums) Viton sintered PTFE Heat exchanger description The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters: gas temperature ϑ G, dew point T e (moisture content) and volume flow v. The outlet dew point rises with increasing energy content of the gas. The following limits for the maximum flow are specified for a standard operating point of T e =40 C and ϑ G =70 C. Indicated is the maximum flow v max in Nl/h of cooled air, so after moisture has condensed. Values may differ for other dew points and gas inlet temperatures. However, the physical facts are so vast we decided to omit the illustration. Please contact our experts for clarification or refer to our design program. 4 Bühler Technologies GmbH We reserve the right to amend specification. DE /2016
5 Heat exchanger overview Heat exchanger PTS PTS-I 2) PTG PTG PTV PTV-I 2) Version / Material Stainless steel Glass PVDF Flow rate v max 1) Inlet dew point T e,max 1) Gas inlet temperature ϑ G,max 1) 500 Nl/h 280 Nl/h 280 Nl/h 65 C 65 C 65 C 180 C 140 C 140 C Max. Cooling capacity Q max 150 kj/h 90 kj/h 90 kj/h Gas pressure p max 160 bar 3 bar 2 bar Pressure drop Δp (v=150 L/h) 10 mbar 10 mbar 10 mbar Dead volume V tot 29 ml 29 ml 57 ml Gas connections (metric) Swagelock 6 mm GL 14 (6 mm) 3) DN 4/6 Gas connections (US) 1/4" GL 14 (1/4") 3) 1/4"-1/6" Condensate out connections (metric) G3/8 GL 25 (12 mm) 3) G3/8 Condensate out connections (US) NPT 3/8" GL 25 (1/2") 3) NPT 3/8" 1) Max. cooling capacity of the cooler must be considered 2) Models marked I have NPT threads or US tubes, respectively. 3) Gasket inside diameter Dimensions (mm) DE /2016 We reserve the right to amend specification. Bühler Technologies GmbH 5
6 Ordering instructions Gas cooler models with one heat exchanger The item number is a code for the configuration of your unit. Please use the following model key: 452 X X X X X X X X 0 Product characteristic Gas cooler models (with 1 heat exchanger) 0 Wall mounting 1 19" rack installation Supply voltage V metric screw connections V metric screw connections V US screw connections V US screw connections Heat exchanger 0 0 without heat exchanger 1 1 Single WT stainless steel/ (PTS and TS-I) 1 2 Single WT glass / (PTG) 1 3 Single WT PVDF / (PTV and PTV-I) Condensate drain 0 without condensate drain 1 1 peristaltic pump CPsingle with hose connection 90 angle 1) 3 1 peristaltic pump CPsingle with straight hose connection 1) Filter 0 without filter 1 1 filter installed Moisture detector 2) 0 without moisture detector 1 1 moisture detector installed Option 2) 0 not an option 1 with 4-20 ma analogue output for temperature 1) Every heat exchanger is equipped with one peristaltic pump. The supply voltage corresponds with that of the main unit. 2) The "moisture detector" option includes the option "4 20 ma analogue output". 6 Bühler Technologies GmbH We reserve the right to amend specification. DE /2016
7 Gas cooler models with two heat exchangers The item number is a code for the configuration of your unit. Please use the following model key: 452 X X X X X X X X 0 Product characteristic Gas cooler models (with 2 heat exchangers) 0 Wall mounting 1 19" rack installation Supply voltage V metric screw connections V metric screw connections V US screw connections V US screw connections Heat exchanger 0 0 without heat exchanger Single WT stainless steel / (PTS and PTS-I) Single WT glass / (PTG) Single WT PVDF / (PTV and PTV-I) Condensate drain 0 without condensate drain 2 2 peristaltic pumps CPsingle with screw connection 90 angle 1) 4 2 peristaltic pumps CPsingle with straight hose connection 1) Filter 0 without filter 1 1 filter installed 2 2 filters installed Moisture detector 2) 0 without moisture detector 1 1 moisture detector installed (only possible with 1 filter) 2 2 moisture detectors installed (only possible with 2 filter) Option 2) 0 not an option 1 with 4-20 ma analogue output for temperature 1) Every heat exchanger is equipped with one peristaltic pump. The supply voltage corresponds with that of the main unit. 2) The "moisture detector" option includes the option "4 20 ma analogue output". Spare parts and accessories Item no. Description Filter element FE-4; Unit 8 count Norprene replacement hose with angled connections for peristaltic pump 0.3 L/h Norprene replacement hose with one straight and one angled connection for peristaltic pump 0.3 L/h O-ring for filter AGF-FA-5, Unit 8 count, sintered PTFE DE /2016 We reserve the right to amend specification. Bühler Technologies GmbH 7
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