Duplex Filters 40 FLDK 0008(C)-0120(C)
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1 Industrial Filters Accumulators Duplex Filters 40 FLDK 0008(C)-0120(C) Filters for inline installation for continuous operating Ball valve change over Optimised flow characteristics by 3D computer aided design Operating pressure 40 bar Connections up to DN 80 Low pressure drop Special high efficient filter media Quality assured!
2 Duplex Filters 40 FLDK 0008(C) (C) Operating pressure 40 bar Operating temperature -10 C to C Connections up to DN 80 Performance Characteristics Oil Viscosity: 30 mm 2 /s Specific gravity: < 0.9 kg/dm 3 Pressure drop curves for filter assemblies. Recommended initial p pressure drop for filter selection = 0.8 bar Recommended max. velocity = 3.5 m/s Application Filtration of pressurised liquids and lubricants. Filtration of liquids and gases. Direct installation in pipelines. Direct wear protection of subsequent components and systems. Continuous operation due to duplex filter design. Design Two filter housings in cast iron, connected with a ball valve change - over unit with integrated pressure equalisation. Connections for inlet and outlet on same side mounted vertically at the filters face. Material: as per spare parts list in this brochure Filter Element Pleated design with optimised pleat density and various filter media. The filter element is the most important component of the filter in view of prolonged life and wear protection of the system. Oil cleanliness, the initial pressure drop and the dirt holding capacity are the most important criteria for selection. For further detailed information please refer our "Filter Elements" brochure. A proper filter selection is enabled by our "EPE - FILTERSELECT" software. Accessories Maintenance Indicators For monitoring the filter element's contamination status, optical and optical/electrical indicators, with one or two switching points are available. Bypass Valve To protect the filter element during start up and over pressurisation due to clogging. Vent Valve For removing the air from the filter during starting and for safe de-pressurisation. 2
3 Ordering information Selection of filter size: using the computer program EPE - FILTERSELECT or performance characteristics in this brochure. Special designs available on request. FLDK= Type Duplex filter with ball valve change - over Magnet 0 = Without Maintenance Indicator 0= Without A = Maintenance indicator visual B = Maintenance indicator visual/ electrical with electric plug D = Maintenance indicator visual/ electrical with luminous diodes and two switching points Switching pressure: 2.5 bar See illustrations of maintenance Daten indicator for detailed information and technical data! Connection D0 = DINflange Material 0 = Standard Filter Assembly D 40 FLDK 0008 H10SL A B2,5 D0 P 0 0 Seal Kit D 40 FLDK 0008 H10SL B D0 P 0 Pressure 40 bar Filter- Element Type 1. Size 0008 (C) 0013 (C) 0015 (C) 0018 (C) 0020 (C) 0030 (C) 0045 (C) 0060 (C) 0095 (C) 0120 (C) (C) = coreless filter element Filtration Grade Nominal filter fineness in µm G = Stainless steel wire mesh, cleanable G10 G25 G40 G60 G80 G100 VS = Nonwoven media, non cleanable VS25 VS40 VS60 P = Paper, not cleanable P5 P10 P25 Absolute filtration grade (ISO 4572) in µm H SL = Micro glass-fibre, non cleanable H1SL H3SL H6SL H10SL H20SL AS = Micro glass-fibre, water adsorbent, non cleanable AS1 AS3 AS6 AS10 AS20 Diff. Pressure Max. allowable differential pressure of the filter element A = 30 bar Element Model 0 = Standardadhesive T = 100 C E = Specialadhesive T = 160 C 0 = Standardmaterial V = Stainless steel Bypass Valve Operating pressure 0 = Without 7 = 3.5 bar Always 0 for filter element Seal P=Buna N V=Viton E=Ethylene Propylene N=Neoprene Addit. Info 0 = Without 5 = Silicone free E = Vent valve Z = Inspection certificate 5 = Silicone free Z = Inspection certificate Filter Element H10SL A 00 0 P Maintenance Indicator The maintenance indicator monitors the degree of clogging of the filter elements. They are available as visual or visual/electrical displays. See "Maintenance Indicator" brochure for technical data. Filter Switching Symbol A A Visual B Visual/Electrical D Visual/Electrical with three 24 V diodes and two switching points Ordering information A2,5 = G2,5 A P* Ordering information B2,5 = G2,5 GW 02 00P* Ordering information D2,5 = T2,5 GW 09 Z0P* B Switching Symbol Switching Symbol V1 LED/ green in use V2 LED/ red S=100% V3 LED/ yellow S=75% *P = Buna N, V = Viton, E = Ethylene Propylene, N = Neoprene possible 3
4 Dimensions Switch lever indicates operating side Type Capacity Weight A1 A2 A3 2) A4 A5 B1 B2 B3 B4 B5 C1 C2 C3 D1 in l in kg 1) 40 FLDK 0008 (C) 2 x 1, FLDK 0013 (C) 2 x 2, DN 25 ø125 M FLDK 0015 (C) 2 x 1, FLDK 0018 (C) 2 x 2, FLDK 0020 (C) 2 x 4, FLDK 0030 (C) 2 x 4, DN 50 ø158 M FLDK 0045 (C) 2 x 6, FLDK 0060 (C) 2 x 9, FLDK 0095 (C) 2 x 9, DN 80 ø188 M FLDK 0120 (C) 2 x 16, ) = weight including standard filter element and maintenance indicator 2) = servicing height for filter element replacement 4
5 Spare Parts List Size 0008(C) 0013(C) 0015(C) 0018(C) 0020(C) 0030(C) 0045(C) 0060(C) 0095(C) 0120(C) Part Quantity Designation Material 1 2 Filter housing GGG 50 please indicate ordering information Filter 2 2 Filter head GkAlSi10Mg please indicate ordering information Filter 3 2 Filter element various please indicate ordering information Filter Element 4 1 Ball valve combination various please indicate ordering information Filter 5 1 Maintenance indicator various please indicate ordering information Maintenance Indicator 6 2 O-ring Buna N/Viton please indicate ordering information Seal Kit 7 2 Filter element locator AlCuMgPb please indicate ordering information Filter 8 6 Hexagon head cap screw 8.8 Part No. 637 Part No Filter element locator AlCuMgPb please indicate ordering information Filter 10 2 Bypass valve or Blanking plug various 11 2 DIN flange C Measuring connection various Part No Part No. 793 Part No Part No Sealing ring Soft iron please indicate ordering information Filter 14 2 O-ring Buna N/Viton please indicate ordering information Seal Kit 15 2 O-ring Buna N/Viton please indicate ordering information Seal Kit 16 2 Blanking plug St - Part No Sealing ring Soft iron please indicate ordering information Seal Kit 18 2 Blanking plug St - Part No Sealing ring Soft iron please indicate ordering information Seal Kit 20 16/32 Stud 8.8 Part No. 9587(16x) /32 Hexagon nut 5 Part No. 683(16x) Arrest screw various 23 2 Sealing ring Soft iron Part No Part No. 825 Part No Part No Part No. 9586(16x) Part No. 684(16x) Part No. 9586(32x) Part No. 684(32x) Part No please ind. ordering inf. Seal Kit Quality and Standardisation The development, manufacture and assembly of EPE-industrial filters and filter elements is carried out within the framework of a certified quality-management-system in accordance with DIN EN ISO Certification of the filters by accredited institutions (for example TÜV, GL, LRS, LRIS, ABS, BV, DNV, DRIRE, UDT etc.) is available on request. The stability calculation and testing of the filters proceeds according to existing pressure vessel regulations, as well as in accordance with national and international norms. The CE - identification mark according to the Pressure Equipment Directive 97/23/EG depends upon the individual application and operating conditions. On request we will classify the filters. 5
6 Industrial Filters Accumulators Installation, Starting and Maintenance Filter Installation Verify operating pressure with name plate information. Mount the filter housing Part 1 using mounting device considering flow direction (direction arrows) and servicing height required for cleaning/replacing filter elements. Connection of Electrical Maintenance Indicator See brochure 64 and list acc. this brochure Starting Switch on system pump. Open pressure equalisation. De-aerate filter by opening the vent valve Part 12, close when liquid emerges from valve. Leave pressure equalisation open. Maintenance The filter element is clogged and must be changed or cleaned when at operating temperature the red pointer on the maintenance indicator Part 5 is hard against the plastic cap and/or the switching process on the electrical indicator is triggered. Filter Element Service Operate switching lever and switch to filter housing out of service. Close pressure equalisation. De-pressurise filter out of service by opening vent valve Part 12 one turn. Open plugs Part 16 + Part 18 and drain contaminated oil. Unscrew filter head Part 2. Remove filter element Part 3 from filter housing Part 1 turning slightly off from its locator in the filter lower part. Close plugs Part 16 + Part 18 and vent valve Part 12. Control cleanliness of filter housing. Replace filter element H... SL, VS, AS and P..., the filter element with G... media is cleanable. The efficiency of the cleaning process depends on the characteristics of contamination and the final pressure drop prior to servicing /cleaning the element. If the differential pressure after the filter element's cleaning process exceeds more than 50% of the pre service value the G... element also needs to be replaced. Lubricate filter element O-ring and install replaced or cleaned filter element inside filter housing by putting it up to its locator and slightly turning. Take care not to damage pleated filter element matrix during installation in filter housing. Check O-ring Part 14 in filter head, replace in case of damage or wear. Screw on filter head without using a tool until the end of the thread. Turn it back 1 / 4 thread turn. Open pressure equalisation. De-aerate filter by opening the vent valve Part 12, close when liquid emerges from valve. Leave pressure equalisation open. K. & H. Eppensteiner GmbH & Co. KG Hardtwaldstraße 43 D Ketsch P.O. Box 1120 D Ketsch Phone: / Telefax: / info@eppensteiner.de Internet: Warning Assemble and disassemble filter only when system is switched off! Vessel is under pressure! Leave pressure equalisation valve closed while filter housing is out of service! Do not operate switching device while filter housing is out of service! Do not change maintenance indicator or pressure equalisation valve when filter is under pressure! Functions and safety warranty only with EPE-spare part! Service filter only by trained personal! Technical modifications reserved! 6 50D-GB/01/12.02/2000
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