ALFA VALVES SERIES S96-S97-S98
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- Eric Russell McGee
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1 High performance
2 ALFA VALVES SERIES S96-S97-S98 Alfa Valves is a producer of soft seat, metal seat and fire-safe seat HIGH PERFORMANCE butterfly valves. The valves are manufactured according ISO 9001 Quality Assurance and is designed and tested to meet or exceed the most general industrial standards and are a result of a long time experience in the design and manufacturing of valves. Wafer-Lug and Double flange design for bi-directional dead-end service acc PN10/16 and Ansi 150 ratings. The one piece stem design gives higher strengh and lower valve torque. The double eccentric offset assure a low operation torque and easy replaceable liner system without bolts. The S96, S97 and S98 valves have a Disc stopper to prevent Disc over travel. The Disc design gives a maximum flow and minimum resistance and creates max, Cv values. The outside diameter of the Disc is polished for max. valve life time. The V-Packing are designed to give max. resistance to pressure both low and high pressures. Special packings like Grafoil are available for high temperature applications and are standard on our fire safe design valves and on our metal to metal valves. All valves are tested according Internaltional standards like API 598-MSS SP 61-BS 6755 and Ansi B
3 ALFA VALVES SERIES S96-S97-S98 HIGH PERFORMANCE BUTTERFLY VALVE Soft Seat Design Metal Seat Design Fire-Safe Seat Design FEATURES A wide range of applications from vacuum to very high pressure service, and from low to very high temperature service. Suitable for any severe process Excellent control characteristics Bubble-tight shut-off capability S96-S97-S98 APPLICATION Oil refining Petrochemical process Chemical process Pulp and paper process Suger refining Coal and mining process Power plants Steel plants Desalination process Marine service MANUAL OPERATORS Levers in GGG Gearbox Q Series in cast iron Gearbox QSS Series Aisi 316 PNEUMATIC ACTUATORS PMA Series Spring Return and Double Acting ELECTRIC ACTUATORS ITQ Series from 160 Nm to max Nm.
4 ALFA VALVES: Trendsetters in High performance Butterfly Valve engineering International Standard (DIN/ANSI/JIS) Shut-off and control of gas and liquids Top flange according ISO 5211 Maintenance free Wide choice of materials Overtravel stop prevents disc from over-travel and seat damage Choice of operating methods Choice of seat material Choice of flange standards Easy seat ring exchange High quality and reliability
5 PRACTICAL INFORMATION VALVE SIZE From DN 50 (2 ) up to DN 400 (16 ) Larger sizes on request END CONNECTION Wafer Lug Double Flange FLANGES JIS B K and BB K ANSI B Class 150 and 300 DIN 2501 PN-10 and 16 FACE TO FACE EN ISO 5752 API 609 A BS 5155 TOPFLANGE ISO 5211 TIGHTNESS PTFE-R Seat - DIN 3230-BO (Rate 1) Inconel Seat - DIN 3230-BN (Rate 1) DIFFERENTIAL PRESSURE DN 50 until DN 400 max. 25 bar VACUUM 0 bar absolute TEMPERATURE From -50 C up to +450 C MAX W.P PN10 / PN16 and Class 150 / PN 20 JIS 10K / 16K MAX FLUIS VELOCITY AT MAX W.P 4 m/s for liquids 50 m/s for clean gases SOFT SEAT Elasticity of the PFTE or PTFE(R) seat and fluid pressure assures perfect bubble tight sealing. FIRE SAFE SEAT After a fire when the PTFE seat has burned away, the supplementary metal sealing seat activates automatically and prevent from excessive flop. METAL SEAT This version offers very high sealing capability with an unusually low leakage rate.
6 MATERIALS ITEM DESCRIPTION MATERIAL MATERIAL ASTM NO. NO. 01 BODY Ductile Cast Iron GGG40 0,704 A536 Carbon Steel GS-C25N 1,0619 A216WCB Stainless Steel G-X5CrNiMo ,4408 CF8M 02 SEAT CLAMPING RING Steel St C Stainless Steel X5CrNiMo , DISC Stainless Steel G-X5CrNiMo ,4408 CF8M 04 SHAFT Stainless Steel X4CrNiMo , BUSH BOARING Stainless Steel X5CrNiMo ,4401/PTFE GLAND SLEEVE Stainless Steel G-X5CrNiMo ,4408 CF8M 07 GASKET GLAND Stainless Steel G-X5CrNiMo ,4408 CF8M 08 TAPER PIN Stainless Steel X4CrNiMo , SEALING SEAT PTFE-R PTFE Compound Inconel Inconel GASKET PTFE-R Graphite 11 GASKET RING Stainless Steel X4CrNiMo , GLAND BOLT Stainless steel A4-70 A2-70 1, SPRING WASHER 3 8 Stainless steel A4-70 A2-70 1, NUT Stainless steel A4-70 A2-70 1, LOCK RING Stainless Steel X4CrNiMo , DISTANCE RING Stainless Steel X4CrNiMo , SEALING RING PTFE-R Graphite 18 BOTTUM PLUG Stainless Steel LOCK PIN Stainless Steel X4CrNiMo ,4418
7 TORQUE - HIGH-PERFORMANCE BUTTERFLY VALVE DN Soft Seat (N.m) Fire Safe Seat (N.m) Metal Seat (N.m) 10 bar 16 bar 25 bar 10 bar 16 bar 25 bar 10 bar 16 bar 25 bar
8 Kv-VALUES - HIGH-PERFORMANCE BUTTERFLY VALVE PRESSURE / TEMPERATURE DIAGRAM bar C Pressure control line for GS-C25 body material and mettal seat Pressure control line for body material and metal seat Pressure control line for R-PTFE- seat Opening angle DN Size (mm) (in) 20 º 30 º 40 º 50 º 60 º 70 º 80 º 90 º , ,5 1,
9 WAFER TYPE - SERIES 96 BRACKET DN Ø A E F P H H1 L ØK N nxo V W M WEIGHT(KG) K1 K2 N1 X xM XM xM xM xM xM xM XM XM XM XM (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F07) 102(F10) (45) (F07) 102(F10) (45) (F10) 125(F12) (60) (F10) 125(F12) (60) (F10) 140(F14) (60) (F10) 140(F14) (60) (F14) 165(F16) (80)
10 LUG TYPE - SERIES 97 R(pcd) DN E F P H H1 L ØK N nxo V W PN10 PN16 PN25 ANSI xM xM xM xM xM xM xM xM xM xM xm DN sxt PN10 PN16 PN25 ANSI150 4xM16 4xM16 4xM16 4x5/8 UNC 4xM16 4xM16 8xM16 4x5/8 UNC 8xM16 8xM16 8xM16 4x5/8 UNC 8xM16 8xM16 8xM20 8x5/8 UNC 8xM16 8xM16 8xM24 8x3/4 UNC 8xM20 8xM20 8xM24 8x3/4 UNC 8xM20 12xM20 12xM24 8x3/4 UNC 12xM20 12xM24 12xM27 12x7/8 UNC 12xM20 12xM24 16xM27 12x7/8 UNC 16xM20 16xM24 16xM30 12x1 UNC 16xM24 16xM27 16xM33 16x1 UNC Bracket M (KG) K1 K2 N1 X (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F07) 102(F10) (45) (F07) 102(F10) (45) (F10) 125(F12) (60) (F10) 125(F12) (60) (F10) 140(F14) (60) (F10) 140(F14) (60) (F14) 165(F16) (80)
11 DOUBLE FLANGED TYPE - SERIES 98 ØA DN PN10 PN16 PN25 ANSI150 E F P H H1 L ØK N nxo V W xM xM xM xM xM xM xM xM xM xM xM R(pcd) PN10 PN16 PN25 ANSI DN SxT PN10 PN16 PN25 ANSI150 4xØ18 4xØ18 4xØ18 4xØ19 4xØ18 4xØ18 8xØ18 4xØ19 8xØ18 8xØ18 8xØ18 4xØ19 8xØ18 8xØ18 8xØ22 8xØ19 8xØ18 8xØ18 8xØ26 8xØ22 8xØ22 8xØ22 8xØ26 8xØ22 8xØ22 12xØ22 12xØ26 8xØ22 12xØ22 12xØ26 12xØ30 12xØ25 12xØ22 12xØ26 16xØ30 12xØ25 16xØ22 16xØ26 16xØ33 12xØ28 16xØ26 16xØ30 16xØ36 16xØ28 Bracket M (Kg) K1 K2 N1 X (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F05) 70(F07) (50) (F07) 102(F10) (45) (F07) 102(F10) (45) (F10) 125(F12) (60) (F10) 125(F12) (60) (F10) 140(F14) (60) (F10) 140(F14) (60) (F14) 165(F16) (80)
12 HANDLEVERS - SERIES HP DN E F L A N LEVER TYPE ,5 70 HP ,5 70 HP ,5 70 HP ,5 70 HP ,5 70 HP ,5 102 HP ,5 102 HP ,5 125 HP ,5 102 HP ,5 102 HP 3-250
13 APPROVALS
14
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