power cable accessories 12 kv up to 42 kv

Transcription

1 power cable accessories kv up to 4 kv completing the picture

2 based on experience is the future nkt cables GmbH NKT was established in 89 as cable manufacturer. In 999 NKT A/S Denmark merged with Felten & Guilleaume Kabelwerke GmbH in Germany to form nkt cables group GmbH with headquarters in Cologne. nkt cables group GmbH is owned by NKT Holding A/S, an industrial group of companies employing 9.0 people. nkt cables group GmbH bundles the expertise of around.500 employees in 0 production and development facilities spread over five European countries and P.R. China. The product range covers cable joints, cable connectors for SF6-switchgears and transformers as well as indoor- and outdoor terminations. These types of cable accessories are used for single- and -core cables as well as for paper insulated cables. As the first company introducing silicone rubber terminations already in the sixties, nkt cables GmbH, Nordenham is specialized in production of silicone rubber power cable accessories. Manufacturing and developing power cable accessories up to 4 kv is one of the core businesses of nkt cables group GmbH. Since more than 60 years nkt cables GmbH Nordenham, Germany (formerly F&G Kabelgarnituren GmbH) is one of the world market leaders in power cable accessories.

3 Content general cable accessories/silicone rubber Stress control kv Test requirements Terminations Cable connectors and adapters Joints kv 4 kv Test requirements Terminations Cable connectors and adapters Joints 6 kv Test requirements Terminations Cable connectors and adapters Joints inner cone system Inner cone plug Surge arrester Final plug auxiliary information Accessories Tools Pre-assembled connection cables Connection types and coupling possibilities auxiliary inner cone 6 kv 4 kv

4 applications for cable accessories silicone rubber Silicone rubber is a preferred material for cable accessories due to its excellent mechanical and electrical properties. For more than 40 years silicone has been used successfully as high-quality electrical insulation for voltages up to 400 kv. Silicone rubber features high quality electrical insulation, superior corona and tracking resistance, combined with high elasticity. It facilitates multi range application, where one silicone rubber body can be used for various conductor s. optimal flexibility ensures easy assembly of the accessories. outstanding features of the silicone rubber insulation material are: uv and ozone resistance durable water rejection weather and aging resistance non-flammable, self-extinguishing, heat resistant applicable for use at temperatures between -50 C and +80 C high elasticity high tracking resistance unlimited storage life friendly to the enviroment

5 General Stress control The specific electrical problems of the cable termination are found at the point between the high-grade solid electrical insulation of the cable and the gaseous insulation air which has a significantly lower dielectric strength. Figure shows the field of the cable termination controlled capacitively by a funnel shaped electrode. It is dimensioned in such a way that field intensities do not exceed at any point. This prevents harmful corona or partial discharge. In order to achieve sufficient insulating clearance, the outer conductive layer of the cable must be stripped to below the end of the core. This causes unacceptably high field intensities at the end of the outer conductive layer (figure ) which must be eliminated by means of special measures. Core isulation Core isulation Equipotential lines Equipotential lines Field lines Field lines Stress cone Outer conductive layer Outer conductive layer Screening wires Screening wires Outer sheath Outer sheath Electrical field without stress control (Figure ) Electrical field with capacitive stress control (Figure ) 5

6 kv

7 Test requirements 6/0 ( kv) test requirements according to CENELEC HD 69. S + A und VDE 078-part 69- Test Test voltage Specified voltage U 0 /U (U m ) kv 6/0() Requirements Humidity and salt fog. U kv No breakdown, no flashover. Less than ignitions. No visual damages. Partial discharge U 0 kv Partial discharge: max. 0 pc: XLPE max. 0 pc: PVC Thermal cycling and AC.5 U 0 5 kv No breakdown, no flashover. 5 min and 500 h AC 5 min 4.5 U 0 7 kv No breakdown, no flashover. DC 5 min 6 U 0 6 kv No breakdown, no flashover. Impulse withstand voltage ± 0 x 75 kv No breakdown, no flashover. kv notes 7

8 kv Indoor termination for 6/0 () kv TI TI is an indoor termination made of silicone rubber for connection to air insulated switchgear and transformers up to kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 85 up to 60 mm² the indoor termination type TI 4 CA and/or TI 6 CA applies. schnelle und einfache Montage quick and easy assembly one-piece design with integrated capacitive stress control system short body long creepage distance by optimized shed arrangement use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing sizes cover the range of conductor s up to 40 mm² weight of the TI basic set ~ 0.8 kg Scope of delivery terminations conductor cable lugs (optional) cable lug earthing cable lugs assembly instructions termination accessories earthing cable lug TI Size Stretch range over insulation d Dimensions D L Basic set without cable lug with cable lug Alconductor Cuconductor max TI 4 CA for 6/0 () kv Size Stretch range over insulation d Dimensions D L with cable lug Al- Cuconductor conductor max TI 6 CA for 6/0 () kv Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max Illustration see page 6 d D Additional solutions ~40 L All terminations can be used on -core XPLE cables with a corresponding trifurcating set trifurcating set details see page 5 TI 4 CA

9 Terminations Outdoor termination for 6/0 () kv TO TO is an outdoor termination made of silicone rubber for overhead link and other outdoor applications up to kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 85 up to 60 mm² the outdoor termination type TO 4 CA and/or TO 6 CA applies. quick and easy assembly one-piece design with integrated capacitive stress control system short body long creepage distance and large dry zones use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing size covers the range of conductor s from 95 up to 40 mm² weight of the TO basic set ~. kg Scope of delivery d ~40 D L kv terminations cable lug conductor cable lugs (optional) earthing cable lugs termination assembly instructions sealing tape accessories 4 earthing cable lug 4 TO Size Stretch range over insulation Dimensions d D L Basic set without cable lug with cable lug Alconductor Cuconductor max TO 4 CA for 6/0 () kv Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max Additional solutions FP 0 K with porcelain insulator and integrated push-on element made of silicone rubber Details upon request TO 4 CA TO 6 CA for 6/0 () kv Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max Illustration see page 7 9

10 kv Elbow connector 0 A/400 A for 6/0 () kv EASW 0/0 EASW 0/0 is a screened elbow cable connector made of silicone rubber for cable connection to switchgear and transformers up to kv with bushings type A (0 A) according to EN 5080, EN 508 and DIN Type tests according to VDE 078 part 69- have been successfully passed. *For conductor s from 95 mm² the connector type CE4-0 applies. quick and easy assembly one piece design with integrated capacitive stress control system screening by outer conductive layer cable sheath testing without dismantling of connector metal housing or capacitive measuring point (optional) weight of the EASW 0/0 ~. kg Scope of delivery bushing cable connectors contact pin conductor cable lugs cable lug contact pins earthing strands (preassembled) 4 connector body assembly instructions 5 sealing tape accessories 6 earthing cable lug EASW 0/0 with bail restraint fixing Size Stretch range over insulation with cable lug without measuring point Al- Cu- with measuring point Al- Cu * 6, EASW 0/0 with metal flange / housing Size Stretch range over insulation with cable lug without measuring point without metal housing Al- Cu- without measuring point with metal housing Al- Cu * CE with capacitive measuring point for 6/0 () kv for bushing type B (400 A) Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor type type ~ ~78 Additional solutions ~40 ~ EASW 0/0 CE with metal housing for bushings type B

11 Cable connectors + adapters Straight connector 0 A for 6/0 () kv EASG 0/0 EASG 0/0 is a screened straight cable connector made of silicone rubber for cable connection to switchgear and transformers up to kv with bushings type A (0 A) according to EN 5080, EN 508 and DIN Type tests according to VDE 078 part 69- have been successfully passed. Ø,5 quick and easy assembly integrated capacitive stress control system screening by outer conductive layer cable sheath testing without dismantling of connector capacitive measuring point (optional) weight of the EASG 0/0 ~. kg 58 kv Scope of delivery bushing cable connectors contact pins earthing strands (preassembled) assembly instructions accessories EASG 0/0 with bail restraint fixing Size Stretch range over insulation with cable lug without measuring point Al- contact pin bail restraint 4 connector body 5 sealing tape 6 earthing cable lug Cu- with measuring point Al- Cu ~40 ~90 EASG 0/0 with metal flange Size Stretch range over insulation with cable lug without measuring point Al- Cu- with measuring point Al- Cu Additional solutions EASG 0/0 with metal flange fixing, capacitive measuring point (optional)

12 Cable connector 60 A for 6/0 () kv CB -60 kv CB -60 is a screened cable connector made of silicone rubber for cable connection to switchgear and transformers up to kv with bushings type C (60 A) according to EN 5080, EN 508 and DIN Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. quick and easy assembly screening by outer conductive layer integrated stress control system only versions cover up to 00 mm² use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CB -60 basic set ~ 4.4 kg ~90 ~0 Ø~77 ~45 Scope of delivery insulating plug ~40 cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 7 CB -60 (screened) Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor type type Typ 7,0 -, Cable adapter for 60 A AB -60 without outer conductive layer

13 Cable connectors + adapters Coupling connector 60 A for 6/0 () kv CC -60 CC -60 is a screened coupling connector made of silicone rubber for double cable connection. It is linked directly to cable connector CB -60. only ~90 mm installation depth quick and easy assembly screening by outer conductive layer integrated stress control system only versions cover up to 00 mm² use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CC -60 basic set ~ 4.9 kg ~ Ø~77 4 ~45 5 ~40 kv Scope of delivery coupling connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories insulating plug covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 6 7 CC -60 (screened) for connection with CB -60 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor type type Typ 7,0 -, Additional solutions AB -60 with AC -60, both without outer conductive layer

14 Surge arrester for 6/0 () kv CSA CSA is a metal oxide surge arrester with silicone rubber connector housing. It protects medium voltage networks, e. g. transformers, switchgears and cables. Incoming overvoltage waves and voltage increase by reflection are limited. Minimum total length is achieved by direct link of the surge arrester to cable connector CB -60 or to coupling connector CC -60. ~90 ~0 ~00 Ø~77 kv only ~90 mm installation depth quick and easy assembly integrated stress control system capacitive measuring point weight of the CSA -5 ~ 5.7 kg Scope of delivery surge arresters threaded bolts earthing strands (preassembled) assembly instruction accessories threaded bolt insulating plug covering cap 4 surge arrester 5 earthing cable lug 4 5 CSA -5 CSA -0 ASA -5 ASA -0 continuous operating voltage Uc kv kv rated voltage Ur 5 kv 5 kv nominal discharge current In 5 ka 0 ka partial discharge at kv < 5 pc < 5 pc residual voltage at: - steep current impulse 5/0 ka, /0 µs 4.4 kv 4.8 kv - long duration current impulse A, 0/75 µs 0. kv 0. kv - lightning current impulse 5/0 ka, 8/0 µs 40.0 kv 40.0 kv Surge arrester ASA is the unscreened alternative for direct link to cable adapter AB -60 or to coupling adapter AC -60. CSA (screened) Type CSA CSA ASA (unscreened) Type ASA ASA Further alternatives concerning continuos operating voltage Uc and nominal discharge current In upon request.

15 Cable connectors + adapters Trifurcating set for 6/0 () kv ATS ATS facilitates a single core breakout of a -core cable and seals the cable end. Insulating tubes protect the cores and semi-conductive stops provide a perfect match with terminations and cable connectors. Scope of delivery outer sleeves trifurcating cap assembly instructions accessories outer sleeve ( x m) trifurcating cap copper wire 4 sealing tape 5 earthing strand kv ATS for tape screened cables ATS for wire screened cables ATS for special cable or contact spring versions upon request. 5

16 Straight joint for 6/0 () kv kv ~9 JS 4-E for 6/0 () kv JS 4-E for 6/0 () kv is a straight joint with joint body made of silicone rubber for plastic insulated cables up to kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. quick and easy assembly premoulded joint body with integrated stress control system use of various conductor connector types: mechanical (screw type) hexagonal pressing deep indent pressing -core versions available with or without armouring weight of the JS 4-E basic set ~.6 kg Scope of delivery joint body conductor connector (optional) outer sleeve assembly instructions accessories sealing tape copper braid tape screening wire connector 4 outer sleeve 5 joint body 6 conductor connector 7 self amalgamating conductive tape -core straight joint JS 4-E for armoured and non-armoured -core cables JS 4-E for 6/0 () kv (for single-core cable) JS 4-E for 6/0 () kv (for -core cables) 70 Size Stretch range over insulation Basic set without conductor connector with conductor connector Alconductor Cuconductor ,0-4, * , * * JS 6-E for kv Size/ Stretch range over insulation 4 / 5,0-4, 0 /. -.6 tape screened cables with armouring without conductor connector tape screened cables without armouring wire screened cables

17 Joints Joint branch for 6/0 () kv JB 4 for 6/0 () kv The JB 4 for 6/0 () kv is a branch joint with joint body made of silicone rubber for plastic insulated cables up to kv. premoulded joint tube with outer conductive layer integrated stress control multi range technology for applications with transition mechanical (screw type) conductor connector in multi range technology weight of the JB 4 incl. conductor connector ~ 6.4 kg Scope of delivery joint tube stress cone twin stress cone conductor connector contact shells outer sleeve assembly instructions accessories ~00 JB 4 for 6/0 () kv 0 Stress cone straight Stress cone branch Size Stretch range over insulation Size/ Stretch range over insulation / / cable sheath screening wire connector sealing tape 4 stress cone 5 joint tube 6 conductor connector 7 outer sleeve 8 twin stress cone 9 cable tie kv Transition joint for 6/0 () kv JT -B JT -B is a transition joint in dry technology with main components made from silicone rubber for transition from PILC to XLPE insulated cables up to and 4 kv. joint body with outer screening comprising two components integrated stress control system only two sizes for the entire application range from mm² up to 40 mm² short joint construction system technology, i. e. same main components for paperinsulated belted cable, H-cable, -SL-cable and pure XLPE nnections ~00 Scope of delivery joint bodies stress cones trifurcating cap outer sleeve assembly instructions accessories self bonding tape contact spring trifurcating cap 4 outer sleeve 5 copper braid tape 6 joint body 7 stress cone 8 screening connector 9 cable tie 7

18 Connector Branch up to 7,5 kv CB 7,5-60 CB 7,5-60 is a screened cable connector made of silicone rubber for cable connection to switchgear (RMU) and transformers up to 7.5 kv with bushings type C (60 A) according to EN 5080, EN 508. Type tests according to IEC :005-0 and Chinese Standard GB/T have been successfully passed kv suitable for and 7.5 kv XLPE cables quick and easy assembly fits to all switchgears compact design maintenance free fully screened by a bonded outer conductive layer of silicone integrated stress control system unique connector casing for up to 500 mm² 4 sizes of stress cones for multirange cable connection use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector insulating plug with capacitive measuring point design with coupling capability/ double cable connection a lots of accessories available 60 screened connector casing (with a bonded outer conductive layer) stress cone conductive covering cap Technical Data: maximum system voltage continuous nominal current partical discharge at U 0 AC withstand voltage, 5 min. DC withstand voltage, 5 min. impulse withstand voltage diameter over core insulation (multirange) 7.5 kv up to 60 A < 5pC 9 kv / 4 kv 5 kv 95 kv mm mm² Size of stress cone Stretch range Ø over core insulation Cross 6 / 0 () kv Cross 8.7 / 5 (7.5) kv

19 Joints Coupling connector up to 7,5 kv CC 7,5-60 CC 7,5-60 is a screened coupling connector made of silicone rubber for double cable connection. It is linked directly to cable connector CB 7,5-60. Type tests according to IEC :005-0 and Chinese Standard GB/T have been successfully passed. ~0 ~90 00 suitable for and 7.5 kv XLPE cables only ~90 mm installation depth quick and easy assembly compact design maintenance free fully screened by a bonded outer conductive layer of silicone integrated stress control system unique connector casing for up to 500 mm² 4 sizes of stress cones for multirange cable connection use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing insulating plug with capacitive measuring point cable sheath testing without dismantling of connector a lots of accessories available 4 60 kv connector type CB conductive covering cap connector type CC 4 stress cone Technical Data: maximum system voltage continuous nominal current partical discharge at U 0 AC withstand voltage, 5 min. DC withstand voltage, 5 min. impulse withstand voltage diameter over core insulation (multirange) 7.5 kv up to 60 A < 5pC 9 kv / 4 kv 5 kv 95 kv mm mm² Size of stress cone Stretch range Ø over core insulation Cross 6 / 0 () kv Cross 8.7 / 5 (7.5) kv

20 4 kv

21 Test requirements /0 (4) kv and,7/ (4) kv Test requirements according to CENELEC HD 69. S + A and VDE 078-part 69- Test Test voltage Specified voltage U 0 /U (U m ) kv /0(4).7/(4) Requirements Humidity and salt fog. U 0 5 kv 6 kv No breakdown, no flashover. Less than ignitions. No visual damages. Partial discharge U 0 4 kv.4 kv Partial discharge: max. 0 pc: XLPE max. 0 pc: PVC Thermal cycling and AC.5 U 0 0 kv kv No breakdown, no flashover. 5 min and 500 h AC 5 min 4.5 U 0 54 kv 57 kv No breakdown, no flashover. DC 5 min 6 U 0 7 kv 76 kv No breakdown, no flashover. Impulse withstand voltage ± 0 x kv kv No breakdown, no flashover. 4 kv notes

22 Indoor termination for /0 (4) kv TI 4 TI 4 is an indoor termination made of silicone rubber for connection to air insulated switchgear and transformers up to 4 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 50 up to 60 mm² the indoor termination type TI 4 CA and/or TI 6 CA applies. d 4 kv quick and easy assembly one-piece design with integrated capacitive stress control system extremely short body long creepage distance by optimized shed arrangement use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing sizes cover the range of conductor s up to 40 mm² weight of the TI 4 basic set ~ 0.7 kg Scope of delivery D ~40 L terminations conductor cable lugs (optional) earthing cable lugs assembly instructions accessories cable lug termination earthing cable lug TI 4 Size Stretch range over insulation d Dimensions D L Basic set without cable lug with cable lug Alconductor Cuconductor max TI 4 CA 50 Size Stretch range over insulation d.5 Dimensions D L with cable lug Alconductor Cuconductor max Additional solutions All terminations can be used on -core XPLE cables with a corresponding trifurcating set trifurcating set details see page 0 TI 4 CA TI 6 CA for /0 (4) kv Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max (Al) (Cu) For conductor s from 00 mm² the TI 6 CA apply. Illustration see page 6

23 Terminations Outdoor termination for /0 (4) kv TO 4 TO 4 is an outdoor termination made of silicone rubber for overhead link and other outdoor applications up to 4 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 50 up to 60 mm² the outdoor termination type TO 4 CA and/or TO 6 CA applies. d quick and easy assembly one-piece design with integrated capacitive stress control system extremely short body use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing sizes cover the range of conductor s up to 40 mm² weight of the TO 4 basic set ~.0 kg Scope of delivery terminations conductor cable lugs (optional) earthing cable lugs assembly instructions accessories cable lug termination sealing tape 4 earthing cable lug 4 ~40 D L 4 kv 4 kv TO 4 Size Stretch range over insulation d Dimensions D L Basic set without cable lug with cable lug Alconductor Cuconductor max Additional solutions Details upon request FP 0 K with porcelain insulator and integrated push-on element made of silicone rubber TO 4 CA TO 4 CA Size Stretch range over insulation d Dimensions D L with cable lug Al- Cuconductor conductor max TO 6 CA for /0 (4) kv Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max (Al) (Cu) Illustration see page 7

24 Elbow connector 0 A for /0 (4) kv CE 4-0 CE4-0 is a screened elbow cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type A (0 A) according to EN 5080, EN 508 and DIN Type tests according to VDE 078 have been successfully passed. quick and easy assembly integrated capacitive stress control system screening by outer conductive layer cable sheath testing without dismantling of connector metal housing or capacitive measuring point (optional) only one connector body covers -95 mm² weight of the CE 4-0 ~. kg ~05 ~84 4 kv Scope of delivery cable connectors conductor cable lugs contact pins earthing strands (preassembled) assembly instructions accessories bushing contact pin cable lug 4 connector body 5 sealing tape 6 earthing cable lug 4 5 ~ CE 4-0 with bail restraint fixing Size Stretch range over insulation with cable lug without measuring point Al- Cu- with measuring point Al- Cu CE 4-0 with metal flange/housing ~40 6 Additional solutions CE 4-0 with metal housing Size Stretch range over insulation with cable lug without measuring point without metal housing Al- Cu- without measuring point with metal housing Al- Cu EASW with screw type cable lug upon request

25 Cable connectors + adapters Straight connector 0 A for /0 (4) kv EASG 0/0 EASG 0/0 is a screened straight cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type A (0 A) according to EN 5080, EN 508 and DIN Type tests according to VDE 078 part 69- have been successfully passed. Ø,5 quick and easy assembly integrated capacitive stress control system screening by outer conductive layer cable sheath testing without dismantling of connector only one connector body covers -95 mm² capacitive measuring point (optional) weight of the EASG 0/0 ~. kg 58 Scope of delivery bushing 4 ~90 cable connectors contact pins earthing strands (preassembled) assembly instructions accessories contact pin bail restraint 4 connector body 5 sealing tape 6 earthing cable lug 4 kv EASG 0/0 with bail restraint fixing 5 ~40 Size Stretch range over insulation with cable lug without measuring with measuring point point Al- Cu- Al- Cu EASG 0/0 with metal flange 6 Additional solutions EASG 0/0 with metal flange fixing, capacitive measuring point (optional) Size Stretch range over insulation with cable lug without measuring point Al- Cu- with measuring point Al- Cu EASG with screw type cable lug upon request

26 Cable connector 60 A for /0 (4) kv CB 4-60 CB 4-60 is a screened cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type C (60 A) according to EN 5080, EN 508 and DIN Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 400 up to 60 mm² the cable connector type CB 6-60(0) applies. ~90 ~0 Ø~77 4 kv quick and easy assembly screening by outer conductive layer integrated stress control system only versions cover up to 00 mm² use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CB 4-60 basic set ~ 4.4 kg Scope of delivery cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories insulating plug covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug ~45 für CB 4-60 ~85 für CB 6-60(0) ~40 CB 4-60 (screened) Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug type type * * type * type * CB 6-60(0) for 4 kv AB 4-60 (unscreened) Cable adapter for 60 A AB 4-60 without outer conductive layer Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor Alconductor Cuconductor type type

27 Cable connectors + adapters Coupling connector 60 A for /0 (4) kv CC 4-60 CC 4-60 is a screened coupling connector made of silicone rubber for double cable connection. It is linked directly to cable connector CB For conductor s from 400 up to 60 mm² the coupling connector type CC 6-60(0) applies. ~90 ~0 00 Ø~77 only ~90 mm installation depth quick and easy assembly screening by outer conductive layer integrated stress control system only versions cover up to 00 mm² use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CC 4-60 basic set ~ 4.9 kg Scope of delivery coupling connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories insulating plug covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 4 5 ~ ~45 4 kv CC 4-60 (screened) for connection with CB 4-60 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug type type * * type * * CC 6-60(0) for 4 kv for coupling with CB 6-60(0) Coupling connection AB 4-60 with AC 4-60, both without outer conductive layer AC 4-60 (unscreened) for connection with AB 4-60 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor Alconductor Cuconductor type type

28 Elbow connector 400 A for /0 (4) kv CE CE is a screened cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type B (400 A) according to EN 5080, EN 508 and DIN Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. 0 ~0 ~90 4 kv quick and easy assembly screening by outer conductive layer integrated stress control system only versions cover up to 00 mm² use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing capacitive measuring point weight of the CE basic set ~.5 kg Scope of delivery cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories contact pin cable lug connector body 4 stress cone 5 sealing tape 6 earthing cable lug 4 5 ~45 CE capacitive measuring point 6 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor type type Additional solutions CB CB for /0 (4) kv Size of stress cone Stretch range over insulation Basic set without cable lug See also on page 40

29 Cable connectors + adapters Surge arrester for /0 (4) kv CSA 4 CSA 4 is a metal oxide surge arrester with silicone rubber connector housing. It protects medium voltage networks, e. g. transformers, switchgears and cables. Incoming overvoltage waves and voltage increase by reflection are limited. Minimum total length is achieved by direct link of the surge arrester to cable connector CB 4-60 or to coupling connector CC ~90 ~0 ~00 Ø~77 extremely short installation depth quick and easy assembly integrated stress control system capacitive measuring point weight of the CSA 4-5 ~ 9.8 kg Scope of delivery surge arresters threaded bolts earthing strands (preassembled) assembly instruction accessories threaded bolt insulating plug covering cap 4 surge arrester 5 earthing cable lug 4 L 4 kv CSA 4-5 CSA 4-0 ASA 4-5 ASA 4-0 continuous operating voltage Uc 4 kv 4 kv rated voltage Ur 0 kv 0 kv nominal discharge current In 5 ka 0 ka partial discharge at 4 kv < 5 pc < 5 pc residual voltage at: - steep current impulse 5/0 ka, /0 µs 88.6 kv 85.6 kv - long duration current impulse 00 A, 0/60 µs 6.7 kv 60. kv - lightning current impulse 5/0 ka, 8/0 µs 80.0 kv 80.0 kv dimension L 90 mm 0 mm CSA 4 (screened) Type CSA CSA Surge arrester ASA 4 is the unscreened alternative for direct link to cable adapter AB 4-60 or to coupling adapter AC ASA 4 (unscreened) Type ASA ASA Further alternatives concerning continuos operating voltage Uc and nominal discharge current In upon request. 9

30 Trifurcating set for /0 (4) kv ATS ATS facilitates a single core breakout of a -core cable and seals the cable end. Insulating tubes protect the cores and semiconductive stops provide a perfect match with terminations and cable connectors. Scope of delivery outer sleeves trifurcating cap assembly instructions accessories outer sleeve ( x m) trifurcating cap copper wire 4 sealing tape 5 earthing strand 4 kv ATS for tape screened cables ATS for wire screened cables ATS for special cable or contact spring versions upon request. 4 5

31 Joints Straight joint for /0 (4) kv ~9 JS 4-E JS 4-E is a straight joint with joint body made of silicone rubber for plastic insulated cables up to 4 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. quick and easy assembly premoulded joint body with integrated stress control system use of various conductor connector types: mechanical (screw type) hexagonal pressing deep indent pressing -core versions available with or without armouring weight of the JS 4-E basic set ~.6 kg Scope of delivery joint body conductor connector (optional) outer sleeve assembly instructions accessories -core straight joint JS 4-E for armoured and non-armoured -core cables AM 0 sealing tape copper braid tape screening wire connector 4 outer sleeve 5 joint body 6 conductor connector 7 self amalgamating conductive tape JS 4-E (for single-core cable) Size Stretch range over insulation Basic set without conductor connector with conductor connector Alconductor Cuconductor ,0-4, * ,4-4, * * JS 6 E for 4 kv JS 4-E (for -core cables) Size/ Stretch range over insulation tape screened cables with armouring without conductor connector tape screened cables without armouring wire screened cables 5 4 / 50 5,0-4, / / * * with nkt cables special conductor connector only. 4 kv

32 Straight joint for /0 (4) kv ~760 4 kv JS 4-C JS 4-C is a straight joint with joint body made of silicone rubber for plastic-insulated cables up to 4 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. quick and easy assembly parking position over outer sheath without pre-expansion of the joint body short design integrated stress control system outer protection tube, heat shrink or cold applicable use of various conductor connector types: mechanical (screw type) hexagonal pressing deep indent pressing same basic components also for transition technique to PILC weight of the JS 4-C basic set ~.6 kg Additional solutions End joint JF (95-40 mm²) AM 0 R ~500 AM 0 R is a repair joint with joint body made of silicone rubber for plastic-insulated cables up to 4 kv. It is used for repair after cable fault and bridges a failure area of 60 mm. On request for the AM 0 R screw type conductor connectors are available. Weight of the AM 0 R ~,6 kg sealing tape copper braid tape joint body 4 outer sleeve 5 conductor connector 6 screening wire connector Scope of delivery joint body stress cone conductor connector (optional) outer sleeve assembly instructions accessories JS 4-C Size Stretch range over insulation Basic set without conductor connector AM 0 R Size of stress cone Stretch range over insulation with conductor connector with conductor connector Alconductor Cuconductor Alconductor Cuconductor

33 Joints Branch joint for /0 (4) kv JB 4 The JB 4 is a branch joint with joint body made of silicone rubber for plastic insulated cables up to 4 kv. premoulded joint tube with outer conductive layer integrated stress control tube multi range technology for applications with transition mechanical (screw type) conductor connector in multi range technology weight of the JB 4 incl. conductor connector ~ 6.4 kg JB Stress cone straight Stress cone branch Size Stretch range over insulation Size/ Stretch range over insulation / / ~00 cable sheath screening wire connector sealing tape 4 stress cone 5 joint tube 6 conductor connector 7 outer sleeve 8 twin stress cone 9 cable tie Scope of delivery joint tube stress cone twin stress cone conductor connector contact shells outer sleeve assembly instructions accessories 4 kv Transition joint for /0 (4) kv JT 4 JT 4 is a transition joint in dry technology with main components made from silicone rubber for transition from PILC to XLPE insulated cables up to 4 kv. joint body with outer screening comprising two components integrated stress control system only two sizes for the entire application range from mm² up to 40 mm² short joint construction system technology, i. e. same main components for paper insulated belted cable, H-cable, -SL-cable and pure XLPE connections ~00 Scope of delivery joint bodies stress cones trifurcating cap outer sleeve assembly instructions accessories trifurcating cap outer sleeve self bonding tape, conductive 4 contact spring 5 copper gauze sleeve 6 joint body 7 conductor connector 8 stress cone 9 screening connector 0 cable tie

34 6 kv

35 Test requirements 8/0 (6) kv and 0,8/6 (4) kv Test requirements according to CENELEC HD 69. S + A and VDE 078-part 69- Test Test voltage Specified voltage U 0 /U (U m ) kv 8/0(6) 0.8/6 (4) Requirements Humidity and salt fog. U 0,5 kv 6 kv No breakdown, no flashover. Less than ignitions. No visual damages. Partial discharge U 0 6 kv 4 kv Partial discharge: max. 0 pc: XLPE max. 0 pc: PVC Thermal cycling and AC.5 U 0 45 kv 5 kv No breakdown, no flashover. 5 min and 500 h AC 5 min 4.5 U 0 8 kv 94 kv No breakdown, no flashover. DC 5 min 6 U 0 08 kv kv No breakdown, no flashover. Impulse withstand voltage ± 0 x 70 kv 00 kv No breakdown, no flashover. notes 6 kv 5

36 Indoor termination for 8/0 (6) kv TI 6 d TI 6 is an indoor termination made of silicone rubber for connection to air insulated switchgear and transformers up to 6 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 00 up to 400 mm² the indoor termination type TI 6 CA applies. quick and easy assembly one-piece design with integrated capacitive stress control system short body long creepage distance by optimized shed arrangement use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing sizes cover the range of conductor s up to 40 mm² weight of the TI 6 basic set ~. kg D L 6 kv Scope of delivery terminations conductor cable lugs (optional) earthing cable lugs assembly instructions accessories cable lug termination earthing cable lug ~40 TI 6 Stretch range over insulation Dimensions D d L Basic set without cable lug with cable lug Alconductor 95 max max mm² upon request Additional solutions TI 6 CA d TI 6 CA Cuconductor 40 Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max (Al) * + 4 (Cu) + 4 * (= AV 0 E + covering cap) D L

37 Terminations Outdoor termination for 8/0 (6) kv TO 6 TO 6 is an outdoor termination made of silicone rubber for overhead link and other outdoor applications up to 4 kv. Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. For conductor s from 00 up to 500 mm² the outdoor termination type TO 6 CA applies. d quick and easy assembly one-piece design with integrated capacitive stress control system short body use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing sizes cover the range of conductor s up to 40 mm² weight of the TO 6 basic set ~.9 kg D L Scope of delivery terminations conductor cable lugs (optional) earthing cable lugs assembly instructions accessories cable lug termination sealing tape 4 earthing cable lug 4 ~40 TO 6 6 kv range over Size Stretch insulation Dimensions d D L Basic set without cable lug with cable lug Alconductor Cuconductor , Additional solutions TO 6 CA d TO 6 CA 40 Size Stretch range over insulation d Dimensions D L with cable lug Alconductor Cuconductor max (Al) 500* (Cu) *(AVF 0 SEA Size ) D L 7

38 Cable connector 60 A for 8/0 (6) kv CB 6-60 CB 6-60 is a screened cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type C (60 A) according to EN 5080, EN 508 and DIN Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. 0 ~90 Ø~79 quick and easy assembly screening by outer conductive layer integrated stress control system use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CB 6-60 basic set ~ 5. kg max. Ø84 (00 mm²) ~40 ~45 Scope of delivery insulating plug 6 kv cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 7 CB 6-60 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug type type type Additional solutions CB 6-60 (0) Ø~9 (60 mm²) ~90 ~0 ~85 Ø~77 CB 6-60 (0) Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor Alconductor Cuconductor

39 Cable connectors + adapters Coupling connector 60 A for 8/0 (6) kv CC 6-60 CC 6-60 is a screened coupling connector made of silicone rubber for double cable connection. It is linked directly to cable connector CB only ~00 mm installation depth quick and easy assembly screening by outer conductive layer integrated stress control system use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing cable sheath testing without dismantling of connector capacitive measuring point weight of the CC 4-60 basic set ~ 6.0 kg 0 ~00 0 max. Ø84 Ø~79 ~ Scope of delivery insulating plug 6 cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 7 CC 6-60 for connection with CB 6-60 Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor type type type Additional solutions CC 6-60 (0) ~0 ~00 ~0 ~85 max. Ø~9 Ø~77 6 kv CC 6-60 (0) for connection with CB 6-60(0) Size of stress cone Stretch range over insulation Basic set without cable lug with cable lug Alconductor Cuconductor CC 6-60 for connection with CB 6-60(0) upon request. 9

40 Elbow connector 400 A for 8/0 (6) kv CB CB is a screened cable connector made of silicone rubber for cable connection to switchgear and transformers up to 4 kv with bushings type B (400 A) according to EN 5080, EN 508 and DIN Type tests according to CENELEC HD 69. and VDE 078 part 69- have been successfully passed. ~0 ~90 quick and easy assembly screening by outer conductive layer integrated stress control system use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing capacitive measuring point weight of the CB basic set ~ 5.5 kg 4 max. Ø84 Ø~79 ~45 Scope of delivery insulating plug 5 6 kv cable connectors stress cones conductor cable lugs (optional) earthing cable lugs earthing strands (preassembled) assembly instructions accessories covering cap cable lug 4 connector body 5 stress cone 6 sealing tape 7 earthing cable lug 6 7 CB Size of stress cone Stretch range over insulation Basic set without cable lug Cable lugs see on page 46

41 Cable connectors + adapters Surge arrester for 8/0 (6) kv CSA 6 CSA 6 is a metal oxide surge arrester with silicone rubber connector housing. It protects medium voltage networks, e. g. transformers, switchgears and cables. Incoming overvoltage waves and voltage increase by reflection are limited. Minimum total length is achieved by direct link of the surge arrester to cable connector CB 6-60 or to coupling connector CC ~0 ~00 ~0 Ø~79 extremely short installation depth quick and easy assembly integrated stress control system capacitive measuring point Scope of delivery surge arresters threaded bolts earthing strands (preassembled) assembly instruction accessories threaded bolt insulating plug covering cap 4 surge arrester 5 earthing cable lug ~450 4 continuous operating voltage Uc CSA kv rated voltage Ur 45 kv nominal discharge current In 0 ka partial discharge at.05 x Uc < 5 pc residual voltage at: 00 ka - steep current impulse 0 ka, / µs - long duration current impulse A, 0/60 µs 8 kv - lightning current impulse 0 ka, 8/0 µs 85, kv 5 6 kv dimension L 0 kv Type CSA Further alternatives concerning continuos operating voltage Uc and nominal discharge current In upon request. 4

42 Trifurcating set for 8/0 (6) kv ATS ATS facilitates a single core breakout of a -core cable and seals the cable end. Insulating tubes protect the cores and semi-conductive stops provide a perfect match with terminations and cable connectors. Scope of delivery outer sleeves trifurcating cap assembly instructions accessories outer sleeve ( x m) trifurcating cap copper wire 4 sealing tape 5 earthing strand ATS for tape screened cables kv ATS for wire screened cables ATS for special cable or contact spring versions upon request. 4 5

43 Joints Straight joint for 8/0 (6) kv (84) ~760 (00) Dimensions in brakets matching for the sizes AM 0 AM 0 is a straight joint with a joint body made of silicone rubber for plastic-insulated cables up to 6 kv. It is used for large conductor s up to 60 mm². quick and easy assembly short design integrated stress control system use of various cable lug types: mechanical (screw type) hexagonal pressing deep indent pressing weight of the AM 0 ~.8 kg Scope of delivery joint body stress cones contact shells conductor connector (optional) outer sleeve assembly instructions accessories cable sheath outer sleeve screening wires 4 stress cone 5 joint body 6 contact shell 7 conductor connector 8 screening wire connector AM 0 50 Size of stress cone Stretch range over insulation with conductor connector Alconductor Cuconductor mm² on request 6 kv 4

44 inner cone

45 Notes notes inner cone 45

46 Connector Plug In up to 4 kv CPI CPI is a screened inner cone cable connector made of silicone rubber for cable connection to switchgear (RMU) and transformers up to 4 kv with bushings size according to EN 5080/508. unique connector casing for up to 00 mm² assembling without specially tools quick and easy assembly compact design maintenance free connector made from special designed silicone-rubber very high elasticity weather and ageing resistance non-flammable, halogen free fully screened by a bonded outer conductive layer of silicone integrated stress control system max. 4 sizes of stress cones for multirange cable connection multirange screw cable lug with contact lamella cable sheath testing without dismantling of connector ~90 Bushing Connector casing Stress cone inner cone Technical Data: Maximum system voltage Continuous nominal current Partical discharge at U 0 AC withstand voltage, 5 min. DC withstand voltage, 5 min. Impulse withstand voltage Diameter over core insulation Cross Thermal short circuit Dynamic short circuit *-core cables only 4 kv 800 A < 5pC 7 kv kv 00 kv.7-40,0/44.0* mm - 00 mm² sec. ka, 85 mm² Cu sec. 40 ka, 00 mm² Cu 00 ka, 00 mm² Cu Size of stress cone Stretch range Ø over core insulation Cross 6 / 0 () kv Cross 8.7/5 (7.5) kv Cross / 0 (4) kv Cross 8 / 0 (6) kv ,0/44.0* *-core cables only

47 Inner cone plug Connector Plug In up to 4 kv CPI CPI is a screened inner cone cable connector made of silicone rubber for cable connection to switchgear (RMU) and transformers up to 4 kv with bushings size according to EN 5080/508. unique connector casing for 50 up to 60 mm² assembling without specially tools quick and easy assembly compact design maintenance free connector made from special designed silicone-rubber very high elasticity weather and ageing resistance non-flammable, halogen free fully screened by a bonded outer conductive layer of silicone integrated stress control system 4 sizes of stress cones for multirange cable connection multirange screw cable lug with contact lamella cable sheath testing without dismantling of connector Bushing Connector casing Stress cone ~95 Technical Data: Maximum system voltage Continuous nominal current Partical discharge at U 0 AC withstand voltage, 5 min. DC withstand voltage, 5 min. Impulse withstand voltage Diameter over core insulation Cross 4 kv up to 0 A < 5 pc 7 kv kv 00 kv mm mm² inner cone Size of stress cone Stretch range Ø over core insulation Cross 6 / 0 () kv Cross 8.7/5 (7.5) kv Cross / 0 (4) kv Cross 8 / 0 (6) kv ,4/7.8* *-core cables only 47

48 Surge arrester SPI SPI is a screened metal oxide surge arrester with silicone rubber connector for connection to plug in type bushings acc. EN 5080/508. Surge arrester protecting medium voltage networks, e. g. transformers, switchgears and cables. Incoming overvoltage waves and voltage increase by reflection are limited. For surge arrester type tests according to IEC are valid. compact design quick and easy assembly assembly without special tools fully screened by a bonded outer conductive layer of silicone connector made from special designed silicone-rubber very high elasticity weather and ageing resistance non-flammable, halogen free Bushing Connector casing Surge arrester Arrester housing U c = 4 kv U r = 0 kv U c = 4 kv U r = 5.5 kv L Impulse voltage,/50µs kv 00 kv Power frequence voltage 60 kv 95 kv Dimension L 40 mm 460 mm inner cone Technical Data: SPI 4-5 SPI 4-0 continuous operating voltage Uc 4 kv 4 kv rated voltage Ur 0 kv 5,5 kv nominal discharge current In 5 ka 0 ka partial discharge at.05xu c < 5 pc < 5 pc residual voltage at: - long duration current impulse A, 0/60 μs 60,6 kv 99,4 kv - lightning current impulse 5/0 ka, 8/0 μs 79,7 kv 40 kv long duration current impulse 50 A A High current impulse 65 ka 00 ka

49 Surge arrester + Final plug Final plug up to 5 kv FPI FPI is a ist Final Plug for bushings according to EN 5080/508. Final Plug complete with metal ring assembly without special tools Integrated stress control system quick and easy assembly Technical Data FPI Bushing Size Size Maximum system voltage FPI 4 kv 5 kv AC withstand voltage, 5 min. 7 kv 4 kv DC withstand voltage, 5 min. kv Impulse withstand voltage 00 kv 0 kv inner cone 49

50 auxiliary

51 Auxiliary information auxiliary information Accessories for cable connector and adapter Assembling material Cable lugs and conductor connector Tools Pre-assembled connection cables Connection variants notes auxiliary 5

52 Test adapter for CB+CC and AB+AC for CB+CC 6-60(0) Type PAK 60 M (L = 0 mm) 050 ( set = pieces) Type PAK 60 M6 (L = 460 mm) ( set = pieces) only for AC, DC and VLF-Test Coupling piece for CB and AB CP 60-C for CB (M) ( set = pieces) CP 60-A for AB (M) ( set = pieces) CP 60-M6 for CB 6-60(0) (M6) ( set = pieces) End plug for CB und AB EAS ( set = pieces) End cover for bushings type C up to 4 kv CBC 40,5-60 : ( set = pieces) auxiliary Earthing adapter for CB+CC and AB+AC Earthing adapter for EASW 0/0 E 0 Ball Ø0 reference no: 050 Ball Ø reference no: ( set = pieces) E 0 Ball Ø0 reference no: Ball Ø reference no: ( set = pieces) for CE 0-0 Ball Ø0 reference no: Ball Ø reference no: ( set = pieces) Further accessories upon request

53 Accessories Assembling material Name Dimension Quantity Unit Ref. no. Remarks Al special solder - 0 g bar kg Binding twine 8/ fold 0 m roll piece Sealing tape, green 5 x mm 0.5 m roll piece 0 0 EFGElit tape 0 x 0. mm 7.5 m roll piece EFGElit tape 40 x 0. mm 7.5 m roll piece Iron wire mm Ø 0 m roll piece 44 0 Emery paper, brown 40 mm wide, 80 grit m roll piece contains no conductive particles Emery paper, brown 40 mm wide, 80 grit m roll piece contains no conductive particles Emery paper, brown 40 mm wide, 400 grit m roll piece contains no conductive particles Earthing cable lug 6 mm² Cu M0 piece Earthing cable lug mm² Cu M0 piece Earthing cable lug 5 mm² Cu M0 piece Earthing cable lug 6 + mm² Cu M0 + pieces set each pieces 6 + mm² in a bag Field control tape 600 x 0 x mm strip piece Field control tape, slim 00 x 0 x mm strip piece 475 Copper gauze sleeve 6 mm², tin plated 60 g/m kg Copper gauze sleeve mm², tin plated 0 g/m kg 0 80 Copper gauze sleeve 5 mm², tin plated g/m kg Insulating tape (textile) 5 mm wide 5 m roll piece Self-bonding tape 9 x 0.75 mm 9 m roll piece 48 0 Self-bonding tape 9 x 0.75 mm 4.5 m roll piece 48 0 Cable tie, small 4.8 x 04 mm piece Cable tie, large x 50 mm piece 0 5 Contact plate piece for earthing of Al-screening Copper wire, tin plated Ø.5 mm 5 m roll piece Copper braid tape mm wide 0 m roll piece 0 Copper braid tape mm wide 5 m roll piece 0 8 Copper braid tape, tin plated mm wide x.5 m roll piece Copper braid tape, tin plated mm wide x 5 m roll piece Copper braid tape, tin plated mm wide x 7 m roll roll 798 Copper braid tape, tin plated 45 mm wide m roll roll Self bonding tape, conductive 8 x 0.75 mm 4.5 m roll piece 49 0 Self bonding tape, conductive 8 x 0.75 mm 0.5 m roll piece 49 0 Semi-conductive tape 5 x 0.mm 8 m roll piece 49 0 Semi-conductive varnish 0 ml bottle piece Tin-lead-solder 5/65 bars kg Tin-lead-solder 60/40 bars kg Mastic 5 g piece for screw type connecter/cable lugs Assembling paste Tube, black lettering 40 g piece 57 for connectors and terminations Assembling paste Tube, black lettering 60 g piece 57 for connectors and terminations Assembling paste Tube, green lettering 40 g piece 57 0 for joints Adhesive tape 0 x 0.5 mm 0 m roll piece Contact spring inner Ø = 44 mm, width = 0 mm piece 0 86 application range 55-9 mm Contact spring inner Ø = 0 mm, width = mm piece application range 5-7 mm Contact spring inner Ø = mm, width = 6 mm piece application range -45 mm Contact spring inner Ø = 6 mm, width = 6 mm piece application range 0-0 mm Protection bag 60 x 70 mm piece 5 0 push-on device for terminations Protection bag 90 x 70 mm piece 5 push-on device for connectors Protection sleeve 400 mm long piece 5 push-on device for joint type JS 4-C Silver cord, dry mm Ø 00 g roll piece to remove the core insulation Silver cord, dry mm Ø m piece 09 0 auxiliary 5

54 Cable lugs for termination type TI + TO Longitudinally sealed aluminium cable lugs, uncoated, for indoor terminations. Dimension Ref. no. rm sm* se* Die code no. Drilling depth l a d d * Sector shaped conductors must be rounded Longitudinally sealed copper cable lugs, tin plated, for indoor and outdoor terminations. Dimension Ref. no. rm Die code no. Drilling depth l a d d Longitudinally sealed aluminium cable lugs, tin plated, for outdoor terminations. Dimension Ref. no. rm sm* se* Die code no. Drilling depth l a d d * Sector shaped conductors must be rounded l d d a auxiliary

55 Accessories connector for joints type JS 4-E, JS 4-C and AM connector, non tension, for aluminium-conductor connector, non tension, for copper-conductor Dimension Ref. no. Dimension Ref. no. mm² Die code no. l d d * * * only for joint type type AM mm² Die code no. l d d * * * * only for joint type type AM l d d auxiliary 55

56 Cable lugs for connector + adapter type CB+CC , AB and CB Longitudinally sealed copper cable lugs Dimension Ref. no. mm² Die code no. d ,5 8 Longitudinally sealed aluminium cable lugs, tin plated 95 Dimension Ref. no. 50 mm² Die code no. d d Cable lugs for connector type CB+CC 6-60 (0) Longitudinally sealed copper cable lugs Dimension Ref. no. 45 auxiliary mm² Die code no. Drilling depth l d ,5 Longitudinally sealed aluminium cable lugs, tin plated I Dimension Ref. no. mm² Die code no. Drilling depth l d d

57 Accessories Screw type cable lug for connector type CB+CC , AB and CB Range of application: Al - round compacted Al - round stranded Al - round solid Cu - round compacted Cu - round stranded Screw type cable lug for CB+CC 6-60 (0) Range of application: Al - round compacted Al - round stranded Al - round solid Cu - round compacted Cu - round stranded Screw type cable lug for connector type CE Range of application: Al - round compacted Al - round stranded Al - round solid Cu - round compacted Cu - round stranded auxiliary 57

58 dielectric screen cutting tool The DSC dielectric screen cutting tool allows an easy removal of the solid extruded outer conductive layer on xlpe insulated cables. The DSC tool is designed for core diameters of 6 up to 40 mm. This allows its use for the following cable sizes: 5 up to 500 mm² for 6/0() kv cables up to 400 mm² for /0(4) kv cables up to 00 mm² for 8/0(6) kv cables The DSC tool has a fixed cutting depth of 0.7 mm which means a simple operation and always homogeneous cutting, a knife with mm cutting depth is also available The set consists of the tool, a spare knife and a hexagon socket screw key in a tool box. DSC set, complete spare knife 0.7 mm spare knife.0 mm compression tool K Compression tool K for interchangeable dies, with crimphead, rotates through 60, with telescopic handles for crimping cable lugs and crimp-on connectors. Length: infinitely adjustable from 560 to 860 mm. Weight: approx..5 kg Compression tool K for crimping cable lugs and crimp-on connectors for copper and aluminium conductors up to 40 mm² as well as circular pressing of sector conductors up to 00 mm² Sheet steel case MK for storing 7 pairs of pressing dies as well as compression tool K, with lock and carrying handle. Weight: approx..5 kg bestell-nr Dies for copper crimp cable lugs and connectors to DIN 64 5 hexagonal pressing, pressing width 5 mm auxiliary mm² Reference no. Die code no Dies for aluminium compression cable lugs and connectors to DIN 64 9 hexagonal pressing, pressing width 7 mm up to 85 mm², 5 mm up to 40 mm² mm² Reference no. Die code no Dies for circular crimping of Al and Cu sector conductors (for and 4 conductor sector cable). Circular crimping width = 9.5 mm. se mm² sm mm² conductor Ø mm Reference no

59 Tools cable sheath cutter Cable sheath cutter removes outer cable sheaths and is adjustable for sheath thickness up to 8 mm. Its knife is designed to lift the outer sheath at the cutting point in order to avoid damages of the screening. The knife has two preset positions for the progress of the spiral cut and one position to finish the cutting process. The cable sheath cutter can be used for single core cables from 5 mm² 0 kv up to 500 mm² 0 kv with an insulation diameter of 5-50 mm. Cable sheath cutter Spare knife Plastic insert to remove the core insulation from plastic insulated round cables insulation cutter To remove core insulation Longitudinal and axial cut with separate blades Cutting depth limiter Exchangeable blades Full metal body Insulation cutter Holding tool for screw type connector and screw type cable lugs For safe and easy holding of the screw type connector during assembly Helps to avoid bending of the conductor during the connecting process. usable for all size connectors Full metal body Lenght: approx. 40 cm Holding tool auxiliary please ask for our tool list for further tools. 59

60 Pre-assembled connection cables Pre-assembled connection cables simplify assembly and commissioning of medium voltage compact stations, switchgear, transformers, generators and motors. Qualified specialists of nkt cables GmbH Nordenham pre-assemble connection cables for various applications. Depending on the specification, XLPE or flexible cables are used. The required terminations and connectors are installed on the cable according to customer specification. Requested customer specification: nominal voltage description of required cable type length of connection line position of screening wire connection and length equipment interfaces required types of cable accessories All pre-assembled cables are electrically tested in nkt cables laboratory prior to despatch. This ensures reliable performance. Upon request the wide range of own power cable accessories can be completed with products from other manufacturers. Connection between switchgear and transformer with 0A bushings: Connection between switchgear and transformer with insulators: Connection between transformer and termination with support function (e. g. installed in express trains of Deutsche Bahn AG): auxiliary

61 Connection cables + coupling possibilities Connection types and coupling possibilities auxiliary Coupling combinations: A B CB CB CC CB 6-60 CC 6-60 CB 6-60 (0) with CP 60-C with CP 60-C - with CP 60-C CC 6-60 (0) CSA / CSA 4 - ü A B CC with CP 60-C ü with CP 60-C - with CP 60-C - ü CB 6-60 with CP 60-C - with CP 60-C ü with CP 60-C - ü CB 6-60 (0) with CP 60-M6 - with CP 60-M6 only as CC 6-60 M6 with CP 60-M6 ü M6-version CC 6-60 (0) with CP 60-M6 - with CP 60-M6 only as CC 6-60 M6 with CP 60-M6 ü M6-version Please consider relevant U / U 0 (U m ). For surge arresters please note U c / U r and I n 6

62 notes

63 we transport renewable energy. 6

64 nkt -6 kv Gb Katalog - Ausgabe Printed in Germany / Technische Änderungen vorbehalten bildquelle: nkt cables GmbH cable accessories Helgoländer Damm 75 D-6954 nordenham Phone: +49 (0) 47 / Fax: +49 (0) 47 / info.nordenham@nktcables.com internet: completing the picture