a Nexans company Catalogue 2013

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1 a Nexans company Catalogue 03

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3 Nexans Network Solutions Div. Euromold COMPANY PRESENTATION EUROMOLD Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from to 4 kv. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. ISO 900 Certificate Since 99, Euromold s commitment to quality is demonstrated by its ISO 900 certification. International standards All our products meet the International standards like CENELEC HD 69., CENELEC EN 5080, IEC 6037, IEC or country specifications. Official certificates, CESI, KEMA, ATEX prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Laboratory accreditation Since June 000, Euromold s independent ELAB laboratory obtained the BELAC accreditation no.44-test conform with the European standards for laboratories ISO 705 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC , IEC 644 and HD 69. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve.

4 SEPARABLE CONNECTORS AND BUSHINGS INTERFACE A Table of contents 58LR - elbow connector 5SR - straight connector 5SP - straight plug 56SA - surge arrester 80AR- /- /-3 and 80AR--G /-3-G - equipment bushings 50SFR-P - equipment bushing 80A-4P-O - in-air bushing PITO-E - plug-in termination Accessories Bail restraints Interface A Dimensions according to European CENELEC EN 5080 and 508 (in mm). Dia. 3.5 ±0. Dia Dia. for pin min Dia ±0. 03/03

5 Connecting possibilities BUSHINGS / ACCESSORIES / CONNECTOR CONNECTION CONNECTORS / ACCESSORIES Equipment interface (K)80AR-(-G),- & -3(-G) Equipment bushing (K)50SFR-P Equipment bushing 80A-4P-O In-air bushing dead-ending of equipment two cables to equipment three cables to equipment one line to equipment one cable to equipment (K)50DR Dead-end receptacle (K)00T Tee connector (K)00X Cross connector (K)00T Tee connector in-line junction + tap-off PITO-E Plug-in termination (K)00X Cross connector in-line junction + tap-offs (K)50DP Dead-end plug (K)5SOP Stand-off plug 50GP Earthing plug (K)400RTPA Reducing tap plug (K)676RTPA Reducing tap plug cable insulation cable earthing tap-off 630/50 A tap-off 50/50 A disconnectable joint (K)5SR(/G) Straight connector (K)58LR(/G) Elbow connector (K)5SR(/G) Straight connector (K)5SP Straight plug in-line junction + tap-off (K)58LR(/G) Elbow connector (K)00T Tee connector in-line junction + tap-offs (K)00X Cross connector cable isolation (K)50DR Dead-end receptacle 03/0 3

6 Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 58LR INTERFACE A ELBOW CONNECTOR Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design Separable connector comprising:. Conductive EPDM insert.. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A - 50 A interface as described by CENELEC EN 5080 and Conductor connector. 6. Voltage test point. 7. Earthing lead (-/G version only). mm mm 6 7 Specifications and standards The separable connector 58LR meets the requirements of CENELEC HD 69.. Separable connector type Voltage Um (kv) Current Ir (A) Conductor sizes (mm ) min max 58LR/G 58LR K58LR/G K58LR /03 4

7 Kit contents The complete (K)58LR or (K)58LR/G elbow connector kit comprises the following components: Connector housing (K)58BLR/G-W The kit also comprises lubricant, wipers, installation instructions and crimp chart. Cable reducer CA (K)58LR/G-W-X connector kit for smaller sizes Conductor contact 64LRC-X or 64LRMC-X Pin contact + hex key 54LRF Bail restraint 50BA-B Connector housing (K)58BLR-W Cable adaptor TL (K)58LR-W-X+TL connector kit for larger sizes Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 4 kv. Example: The copper wire screened cable is 4 kv, 50 mm stranded aluminium with a diameter over core insulation of 0.4 mm. Order a K58LR-FG-50(K)M- -+TL elbow connector kit. For an option with a bolted conductor contact, specify the ordering part number below. Table W Table X Conductor sizes (mm²) Ordering part number 58LR/G--X 58LR/G-3-X 58LR-FB-X+TL 58LR-FG-X+TL 58LR-GA-X+TL 58LR-GAB-X+TL 58LR-GH-X+TL Aluminium Copper DIN hexagonal Deep indent DIN hexagonal - 5(K)M-- 35(K)M-- 50(K)M-- 70(K)M-- 95(K)M-- * - 5KM-- 35KM-- 50(K)M--* 70(K)M--* 95(K)M--* * The 58LR-FB is not compatible with these conductor contacts. Dia. over core insulation (mm) min max (K)M-- 5(K)M-- 35(K)M-- 50(K)M-- 70(K)M-- 95(K)M-- Ordering part number Dia. over core insulation (mm) Conductor sizes (mm²) 58LR/G LR-GAS TL For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-6 cables. Please contact our representative. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Components can be ordered individually. 5

8 Application Separable straight connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, using the appropriate mating part. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 5SR INTERFACE A STRAIGHT CONNECTOR Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design Separable connector comprising:. Conductive EPDM insert.. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A - 50 A interface as described by CENELEC EN 5080 and Conductor connector. 6. Voltage test point. 7. Earthing lead (-/G version only). 00 mm 7 Specifications and standards The separable connector 5SR meets the requirements of CENELEC HD mm Separable connector type Voltage Um (kv) Current Ir (A) Conductor sizes (mm ) min max 5SR/G 5SR K5SR/G K5SR /03 6

9 Kit contents The complete (K)5SR or (K)5SR/G straight connector kit comprises the following components: Connector housing (K)5SRH/G-W The kit also comprises lubricant, wipers, installation instructions and crimp chart. Cable reducer CA (K)5SR/G-W-X connector kit for smaller sizes Conductor contact 5SRC-X or 5SRMC-X Bail restraint 5BA Connector housing (K)5SRH-W Cable adaptor TL (K)5SR-W-X+TL connector kit for larger sizes Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 4 kv. Example: The copper wire screened cable is 4 kv, 50 mm stranded aluminium with a diameter over core insulation of 0.4 mm. Order a K5SR-FG-50(K)M- -+TL straight connector kit. For an option with a bolted conductor contact, specify the ordering part number below. Table W Table X Conductor sizes (mm²) Ordering part number 5SR/G--X 5SR/G-3-X 5SR-FB-X+TL 5SR-FG-X+TL 5SR-GA-X+TL 5SR-GAB-X+TL 5SR-GH-X+TL Aluminium * The 5SR-FB is not compatible with these conductor contacts. Copper DIN hexagonal Deep indent DIN hexagonal - 5(K)M-- 35(K)M-- 50(K)M-- 70(K)M-- 95(K)M-- * Dia. over core insulation (mm) min KM-- 35KM-- 50(K)M--* 70(K)M--* 95(K)M--* max (K)M-- 5(K)M-- 35(K)M-- 50(K)M-- 70(K)M-- 95(K)M-- Ordering part number Dia. over core insulation (mm) Conductor sizes (mm²) 5SR/G SR-GAS TL For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-6 cables. Please contact our representative. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Components can be ordered individually. 7

10 Application Separable straight plug designed to connect polymeric insulated cable to cable. Mates with the elbow, straight and branch joint connectors. Technical characteristics The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each straight plug is tested for AC withstand and partial discharge prior to leaving the factory. 5SP INTERFACE A STRAIGHT PLUG Up to 4 kv - 00 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design Separable connector comprising:. Conductive EPDM insert.. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type A interface as described by CENELEC EN 5080 and Conductor connector. 3 mm Dia. 54 mm Separable plug type Voltage Um (kv) Current Ir (A) Conductor sizes (mm ) min max 5SP K5SP /03 8

11 Kit contents The complete (K)5SP straight plug kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)5SP-W-X+TL straight plug kit Straight plug housing (K)5SPH-W Conductor contact 5SPC-X Cable adaptor TL Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 4 kv. Table W Ordering part number 5SP-A-X+TL-FA/FAB 5SP-B-X+TL-FB/FG 5SP-B-X+TL-GA/GAB 5SP-C-X+TL-GB/GH Dia. over core insulation (mm) min max Table X Example: The copper wire screened cable is kv, 50 mm stranded aluminium with a diameter over core insulation of 6.9 mm. Order a 5SP-A-50(K)M-- +TL-FA/FAB straight plug kit. Conductor sizes (mm²) Aluminium Copper DIN hexagonal Deep indent DIN hexagonal - - 6(K)M-- 5(K)M-- 5KM-- 5(K)M-- 35(K)M-- 35KM-- 35(K)M-- 50(K)M-- 50(K)M-- 50(K)M-- 70(K)M-- 70(K)M-- 70(K)M-- 95(K)M-- 95(K)M-- 95(K)M-- For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-6 cables. Please contact our representative. For use with other cable types. Please contact our representative. For adapted bail restraints: see 'Bail restraints and typical applications'. For outdoor applications. Order: +MWS. Components can be ordered individually. 9

12 Application Surge arrester designed to protect and 4 kv class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. Technical characteristics This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. Each arrester is tested for AC withstand and partial discharge prior to leaving the factory. 56SA INTERFACE A SURGE ARRESTER Up to 4 kv 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design Surge arrester comprising:. Bail restraint.. Conductive EPDM insert. 3. Type A - 50 A interface as described by CENELEC EN 5080 and Pin contact. 5. Contact disc. 6. Copper shunt. 7. Metal oxide valve elements. 8. Aluminium spacer. 9. Steel cap. 0. Earth connection.. Insulating EPDM layer moulded between the insert and the jacket.. Conductive EPDM jacket Surge arrester type Nominal discharge current In (ka) Rated voltage Ur (kv) Max continuous operating voltage Uc (kv) Steep current residual 5 ka [/0 µs] (kv) Lightning current residual 5 ka [8/0 µs] (kv) High current impulse withstand (ka) 56SA- 56SA-5 56SA-8 56SA- 56SA /03 0

13 Typical application and dimensions K400RTPA reducing tap plug K400TE/G, K400TB/G or K440TB/G connector Surge arrester 56SA Note: the surge arrester body needs to be positioned vertically after installation. In mm. To order the surge arrester, specify the surge arrester type, as described on previous page. Example: For a maximum continuous operating voltage (r.m.s.) of kv. Order a 56SA- surge arrester.

14 80AR- /80AR- /80AR-3 INTERFACE A EQUIPMENT BUSHINGS Application For use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors... Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Specifications and standards The plug-in type equipment bushings 80AR- meet the requirements of CENELEC EN 5080 and IEC Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design The equipment bushings are moulded epoxy insulated parts in accordance with CENELEC EN The 80AR- bushing has a length B outside this standard. The standard bushings, (K)80AR- /- /-3, are equipped with 6 tabs for the bail restraint. The (K)80AR--G and (K)80AR-3-G are equipped with 4 tabs and threaded inserts M6 (-G version). Type 80AR--G /-3-G Type 80AR- /- /-3 M6 8 8 A B To order the equipment bushing, specify the type. The bushings are supplied with an earth jumper (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. K80AR-/J. Minimum oil level: - kv: 40 mm - 4 kv: 50 mm Dia. 6 Dia. 75 Dia. 0 M0 9 In mm. Equipment bushing type Voltage Ur (kv) Current Ir (A) A Dimensions (mm) B 80AR- K80AR- 80AR- K80AR- 80AR-3 K80AR /03

15 80AR-/GS 80AR--G/GS 80AR-/GS 80AR-3/GS and 80AR-3-G/GS Bushings FIXINGS FOR EQUIPMENT BUSHINGS 80AR-/J 80AR--G/J 80AR-/J 80AR-3/J and 80AR-3-G/J Bushings bushing interface fixing studs NF C clamp E DIN stud clamp equipment sealing gasket equipment connection tabs for bail restraint A DIN fixing flange earth plate earth jumper Bushing clamping kit To order the bushing clamping kit, according to NFC standards, simply specify KBCNF-00. Contents: - 3 x claw clamp NF - x sealing gasket. Fixing dimensions standards NF C French standards. Bushing clamping kit To order the bushing clamping kit, according to DIN standards, simply specify: KBCD-00. Contents: - x fixing flange A - 4 x stud clamp E - x sealing gasket. Fixing dimensions standards DIN German standards. M8 or M0 M fixing studs Dia. 78 Dia. 6 4 fixing studs Dia. 78 Dia. 3 In mm. 3

16 Application For use in equipment insulated with SF 6 gas. Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. 50SFR-P INTERFACE A EQUIPMENT BUSHING Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design The equipment bushing is a moulded epoxy insulated part with a connector interface in accordance with CENELEC EN The 50SFR-P bushing has a shank outside this standard, adapted to use in SF 6 gas. Dia. 70 Dia Specifications and standards The plug-in type equipment bushings 50SFR-P meet the requirements of CENELEC EN 5080 and IEC To order the equipment bushing, simply specify the type. Dia. 70 Dia. 09 M0 Dia. 0 In mm. Equipment bushing type Voltage Ur (kv) Current Ir (A) 50SFR-P K50SFR-P /03 4

17 FIXINGS FOR EQUIPMENT BUSHINGS 50SFR-P Bushing for gas insulated switchgear UNMOUNTED 60 earth connection M M6 Dia. 9.5 Dia. 03. Dia. 4 equipment MOUNTED bail tab sealing O-ring gasket 6 fixing screws M6 equipment connection earth connection M4 In mm. 5

18 80A-4P-O INTERFACE A IN-AIR BUSHING Application For use in equipment insulated with air, typically for dry type transformers, motors, switchgear, capacitors... Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Specifications and standards The plug-in type equipment bushings 80A-4P-O are moulded epoxy insulated parts and meet the requirements of CENELEC EN 508, IEC 6007 and IEC A Dia. 70 Dia To order the equipment bushing, specify the type. The bushings are supplied with an earth jumper. To include the ring clamp, add: /B, if per British standards /D, if per German standards /F, if per French standards. E.g. 80A-4P-O/F Dia. 6 0 B Dia. 80 M0 In mm. Equipment bushing type Voltage Ur (kv) Current Ir (A) Creepage distance A-B (mm) 80A-4P-O 80A-4P-O /03 6

19 80A-4P-O In-air bushing bushing interface fixing studs and nuts M0 earth jumper FIXINGS FOR EQUIPMENT BUSHINGS equipment gasket equipment connection fixing flange BCA-B or BCA-D fixing flange BCA-F tabs for bail restraint Dia Dia. 0 Dia. 0 Dia Dia. Dia. 0 F 6 BS 56 stand.: 0 DIN stand.: 3 Dia. 50 Type BCA-B : BS 56 British standards Type BCA-D : DIN German standards Fixing dimensions standards DIN German standards. 0 Dia. 50 Type BCA-F : NFC French standards Fixing dimensions standards NF C French standards. M0 M fixing studs 3 fixing studs Dia. 8 Dia. 3 Dia. 8 Dia. 6 In mm. 7

20 Application Separable termination designed to connect overhead lines or bus bars to equipment. Is suitable for indoor and outdoor use for medium polluted atmosphere. Technical characteristics Each plug-in termination is tested for AC withstand prior to leaving the factory. PITO-E PLUG-IN TERMINATION Up to 4 kv - 50 A 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv Design The plug-in termination is a moulded epoxy insulated part. It meets the type A - 50 A interface as described in CENELEC EN 5080 and 508. Specifications and standards The separable termination PITO-E meets the requirements of IEC To order the plug-in termination for or 4 kv, specify PITO-E. The kit includes the bail restraint and brass nuts. In mm. Plug-in termination type Voltage Ur (kv) Current Ir (A) Creepage distance A-B (mm) PITO-E PITO-E /03 8

21 ACCESSORIES INTERFACE A Application For use with connectors and bushings with an interface A as described by CENELEC EN 5080 and 508. Technical characteristics All these products, except the earthing plug, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 4 kv 6/0 () kv 6.35/ () kv 8.7/5 (7.5) kv /0 (4) kv.7/ (4) kv 50DR Dead-end receptacle Fits over a bushing with a type A interface to provide 'deadend' facility. Renders the assembly watertight. Order 50DR for kv or K50DR for 4 kv applications. The dead-end receptacle can be supplied with an earth lead. Order: -/G. E.g. K50DR/G. 50DP Dead-end plug Plugs into connectors or receptacles to provide 'deadend' facility. Renders the assembly watertight. Order 50DP for kv or K50DP for 4 kv applications. 5SOP Stand-off plug Is designed to support and 'dead-end' connectors with a type A interface when removed from equipment. Order 5SOP for kv or K5SOP for 4 kv applications. 03/03 50GP Earthing plug Is designed to support and earth connectors with a type A interface when removed from equipment. Order 50GP for kv or 4 kv applications. 9

22 00T Separable tee connector Is designed to connect three cables of the same or varying sizes or two cables to equipment. For an adapted bail, please refer to the catalogue or contact our representative. Order 00T for kv or K00T for 4 kv applications. 00X Separable cross connector Is designed to connect four cables of the same or varying sizes or three cables to equipment. For an adapted bail, please refer to the catalogue or contact our representative. Order 00X for kv or K00X for 4 kv applications. 50J3-U-8 Three-way junction Provides a flexible means of connecting two or three cables of the same or varying sizes. For an adapted bail, please refer to the catalogue or contact our representative. Order 50J3-U-8 for kv or K50J3-U-8 for 4 kv applications. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (5 mm² - L=500 mm), a tinned copper wire for cleating and water sealing mastic. Order Kit MT for kv or 4 kv applications. 03/03 0

23 BAIL RESTRAINTS INTERFACE A Application For use with connectors, receptacles and bushings with an interface A as described by CENELEC EN 5080 and 508. The type of bail restraint is defined by its intended use with different types of connector, receptacle and/or bushing. To order the bail restraint, specify the type needed. 47BA. (K)5SR straight connector,. (K)00T tee connector and 3. (K)50DR dead-end receptacle. 49BA. (K)58LR elbow connector,. (K)00T tee connector and 3. (K)50DR dead-end receptacle BA. (K)58LR elbow connector and. (K)50DP dead-end plug. 50BA-B. (K)58LR elbow connector and. an interface A equipment bushing (shown), 50GP earthing plug, (K)5SOP stand-off plug (shown) or (K)50J3-U-8 three-way junction. 03/03

24 50TB-. (K)00T tee connector and. an interface A equipment bushing (shown), 50GP earthing plug, (K)5SOP stand-off plug (shown) or (K)50J3-U-8 three way junction. 53BA. (K)5SR straight connector and. (K)50DP dead-end plug. 5BA. (K)5SR straight connector and. an interface A equipment bushing (shown), 50GP earthing plug, (K)5SOP stand-off plug (shown) or (K)50J3-U-8 three-way junction. 54BA-CS80. (K)5SP straight plug and. (K)50DR dead-end receptacle. 55BA-. x (K)5SR straight connector and. (K)00T tee connector. 5BA. (K)50DR dead-end receptacle and. an interface A equipment bushing (shown) or (K)50J3-U-8 three-way junction. 55BA- - CS80. (K)5SP straight plug and. (K)58LR elbow connector or 3. (K)00T tee connector. 3 03/03

25 56BA-. (K)00T tee connector and. (K)50DP dead-end plug. 59BA. x (K)58LR elbow connector and. (K)00T tee connector. 57BA - CS8. (K)5SR straight connector and. (K)5SP straight plug. 00BA. (K)5SR straight connector and. (K)00X cross connector. 58BA. (K)5SR straight connector,. (K)00T tee connector and 3. (K)58LR elbow connector. 3 0BA. (K)58LR elbow connector and. (K)00X cross connector. 03/03 3

26 0BA. (K)5SR straight connector,. (K)00X cross connector and 3. (K)50DR dead-end receptacle. 3 06BA. (K)5SR straight connector,. (K)00X cross connector and 3. (K)58LR elbow connector. 3 03BA. (K)58LR elbow connector,. (K)00X cross connector and 3. (K)50DR dead-end receptacle. 3 07BA. x (K)58LR elbow connector and. (K)00X cross connector. 04BA. (K)00X cross connector and. (K)5SP straight plug. 08BA. (K)00X cross connector and. (K)50DR dead-end receptacle. 05BA. (K)00X cross connector and. x (K)5SR straight connector. 03/03 4

27

28 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: a Nexans company Nexans Network Solutions N.V. - Div. Euromold Zuid III, Industrielaan, B-930 Erembodegem Tel.: +3 (0) Fax: +3 (0) /03 Catalogue also available on CD-ROM

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