AC/DC INVERTER WELDER
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1 AC/DC INVERTER WELDER TIG/MMA Amp AC/DC Inverter Welder XA-TIG200PXP TIG/MMA 200 Amp AC/DC Inverter Welder Industrial Rated, Square Wave AC 24 MONTH Machine Warranty Latest IGBT Inverter Technology AC/DC Tig HF Tig Function (provides easy arc start, prevents tungsten damage) 2/4T Trigger Function AC Square Wave with Adjustable AC Balance Control Adjustable Pulse Control Hz Adjustable Base Current 10-90% Adjustable Down Slope 0-10 sec Adjustable Post Gas 0-10 sec Hot Start (improves electrode starting) Power Supply / Phases (V-Ph) 240V - 1 ±15% Rated Input Power (KVA) 5.8 ieff (Amps) 17 Rated Input Current (A) 24 Rated Output A/26.8V MMA A/17.4V TIG No-Load Voltage (V) 56 Duty 40ºC as per AS/NZ %@170Amps MMA 20%@200Amps TIG Duty 25ºC (approximate) 50%@170Amps MMA 50%@200Amps TIG Efficiency (%) 85 Power Factor 0.93 Protection Class IP21S Insulation Class F Size (mm) 510x330x360 Weight (kg) 30Kg Warranty 24 months machine only Certification Approval AS/NZ XA-TIG200PXP MACHINE OPTIONS Part No. XA-RFC Machine Trolley with Drawer Part No. XA-TR200ACDC Water Cooler Part No. XA-WC30-230V Overview The XA-TIG200PXP is a 240V square wave AC/DC TIG inverter welder incorporating full TIG functionality including AC Balance control, Pre Gas, Down Slope, Post Gas, variable Pulse parameters, HF start with 2/4T trigger control. The HF Arc Start provides easy arc ignition leaving no tungsten inclusion or contamination of the tungsten electrode. The Down Slope and Post Gas combined with the 2/4T trigger function gives you control of the welder allowing you to control the start and fi nish of the weld process at a professional level. The fully adjustable pulse function including Pulse Frequency, Base Current and Pulse Width gives you the added capability to better control heat input into the work, control penetration & control distortion. AC Balance control lets you set the AC TIG arc for cleaning of the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the TIG200PXP ensures comprehensive control of the welding parameters when welding both AC and DC weldable materials giving you the ability to produce professional Tig welds. The DC MMA welding capability delivers a smooth and stable arc allowing easy welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot Control provides variable amperage adjustment during. The Xcel-Arc TIG200PXP has set the benchmark for 240V single phase AC/DC welders and made it ideal for multiple applications; aluminium & stainless steel fabrication, light industrial use, repair and maintenance applications. Robust & reliable, built to our specifi cation and manufactured in compliance to AS/NZ Product Code: XA-TIG200PXP-K Standard package includes: XA-TIG200PXP Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator Section 3 1
2 AC/DC INVERTER WELDER TIG/MMA Amp AC/DC Inverter Welder XA-TIG315PXP TIG/MMA 315 Amp AC/DC Inverter Welder Industrial Rated, Square Wave AC 24 MONTH Machine Warranty Latest IGBT Inverter Technology AC/DC Tig (AC/DC tungsten inert gas welding) HF Tig Function (provides easy arc start, prevents tungsten damage) 2/4T Trigger Function AC Square Wave with Adjustable AC Balance Control Adjustable Pulse Control Hz Adjustable Base Current 10-90% Adjustable Down Slope 0-10 sec Adjustable Post Gas 0-10 sec Hot start (improves electrode starting) Power Supply / Phases (V-Ph) 415V- 3±15% Rated Input Power (KVA) 12.2 ieff (Amps) 13 Rated Input Current (A) 24 Rated Output A MMA A TIG No-Load Voltage (V) 30 Duty 40ºC as per AS/NZ %@250Amps MMA 20%@300Amps TIG Duty 25ºC (approximate) 50%@250Amps MMA 50%@300Amps TIG Efficiency (%) 85 Power Factor 0.93 Protection Class IP21S Insulation Class F Size (mm) 560x365x355 Weight (kg) 37Kg Warranty 24 months machine only Certification Approval AS/NZ XA-TIG315PXP MACHINE OPTIONS Part No. XA-RFC Machine/Water Cooler Trolley Part No. XA-TR315ACDC Water Cooler 230v Part No. XA-WC30-230V Overview The XA-TIG315AC/DC is a 3 phase Square Wave AC/DC TIG inverter welder incorporating full TIG functionality including AC Balance Control, Pre Gas, Down Slope, Post Gas, variable Pulse parameters, HF start with 2/4T trigger control. The HF arc ignition provides easy arc ignition leaving no tungsten inclusion and no contamination of the tungsten electrode. The Down Slope and Post Gas combined with the 2/4T trigger function gives you control of the welder allowing you to control the start and fi nsh of the weld process at a professional level. Fully adjustable pulse function including Pulse Frequency, Base Current and Pulse Width gives you the added capability to better control heat input into the work, control penetration & control distortion. AC Balance control lets you set the AC TIG arc for cleaning of the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the XA TIG315P AC/DC ensures comprehensive control of the welding parameters when welding both AC and DC weldable materials giving you the ability to produce professional Tig welds. The DC MMA welding capability delivers a smooth and stable arc allowing easy welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot Control provides variable amperage adjustment during welding. Optional trolley provides better manoeuvrability and accepts internal installation of the optional water cooler. The XATIG315P AC/DC is an industrial workhorse AC/DC welder and is ideal for multiple applications; aluminium & stainless steel fabrication, light industrial use, repair & maintenance applications. Built to our specification and manufactured in compliance to AS/NZ Product Code: XA-TIG315PXP-K Standard package includes: XA-TIG315PXP Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator Section 3 2
3 AC/DC MACHINE OPTIONS To Suit Xcel-Arc AC/DC Welding Machines XA-RFC Remote Amperage Foot Control Sturdy metal construction Ergonomic angle for pedal control Strong return spring Doubles as remote manual amperage control ER1MS-10 Remote Amperage Hand Control - Vertical Adjustment Fingertip control of amperage at the torch during welding. Can be replaced in 5 seconds without the use of tools. ER1MS-10H Remote Amperage Hand Control - Horizontal Adjustment Fingertip control of amperage at the torch during welding. Can be replaced in 5 seconds without the use of tools. XA-WC30-230V Water Cooler -230V Single Phase Rated Power 150W Flow Rate of 5.3 l/min Maximum start pressure of 500 kpa (70 psi) Reservoir volume of 1.75 litre In built fan cooled radiator Quick connect water couplings Independent on/off switch Dimensions 415 x 220 x 380mm Weight 18kg XA-TR200ACDC Trolley for 200ACDC Welder Sturdy metal construction Solid rear rubber wheels Heavy duty castor wheels Drawer for spares, leads, etc XA-TR315ACDC Trolley for 315ACDC Welder Accepts installation WC-30 water cooler Sturdy metal construction Solid rear rubber wheels Heavy duty castor wheels Drawer for spares, leads, etc XCEL-ARC XCEL-ARC Section 3 3
4 AC/DC MULTIWAVE TECHNOLOGY DIGITAL AC/DC Inverter Welding Systems MULTIWAVE TECHNOLOGY MULTI WAVE is the most innovative multifunction power source system specifi cally developed for Tig AC/DC. The welding performance is enhanced due to the multi wave technology that creates the improved waveform for any TIG application with SMOOTH ARC, reducing the noise emission of the arc and improving the quality of the welding. Digital Tig AC/DC for single phase 230V AC applications. It is light and easy to use for most applications and helps also unskilled welders to reach exceptional results with a self learning user interface. All the innovations of the Multi Wave family are built in this portable machine with the result of higher thickness of welding material at faster speed also with single phase power supply. CFC - Continuous Frequency Control for the best arc stability at any thickness. TAC - True Average Current Control allows the true energy of the arc with control over the effectiveness of the output current. FWC - Full Wave Form Control from real square wave up to true sine wave, the arc is adapted to any material and any current with smoother arc and lower noise. ABC - Asymmetrical Balance Control improving balance controls for high current, high effi ciency and high speed welding. MIX AC - AC Mixed Arc Control innovative AC welding, thicker material and higher speed with light torches such as in DC welding. MIX DC - DC Mixed Arc Control innovative system that allows welding with gaps without fi ller material. RE-DEFINING ARC IGNITION AND STABILITY Highest arc stability is available with the Multi wave process. Thanks to the new innovative system of FORCED ARC the ignition of the arc is faster and direct - with or without high frequency. Also in AC function maintaining the arc does not require high frequency in any situation. With this innovation, arc ignition can be performed using a simple lift arc technique without causing any tungsten damage. High frequency can be selected in AC and DC welding mode, but only for arc ignition. With this system automatic applications are possible, also it can be used in environments where the use of High Frequency is forbidden. Now with Multi Wave it is possible to weld with confi dence and maximum arc stability, especially in environments such as hospitals, airports, power stations... The use of the Multi Wave in robotic and automated situations eliminates the main problem of reliability of the robotic and CNC controllers when used for TIG process. EASY TO USE A full synergic program table allows for quick use by expert welders as well as an optimal approach for less experienced operators. Synergy is easy and fast to set; all that is required is to choose the type of welding, material type and the size of the tungsten. The welder can adjust the welding current or simply just select the material thickness that he wants to weld. Frequency waveforms of the softness, balance, pulsation, slope, cycle level, timing of gas and also the parameters for cold wire are automatically available at optimal values. In this operating mode, all innovations of the Multi wave system are used at optimal preset values and adjusted automatically during any change of the welding current. SIMPLE EASY CONTROL A robust system with touch control is used for settings selection. This system is shock proof being able to take strong impact without failure. Control settings are easily made via the front panel using the touch pads and dial controls. The advanced technology is complex but the user friendly front panel makes for simple control and easy operation of the machine. Use of the new enhanced processes are made easy. Section 3 4
5 AC/DC MULTIWAVE INVERTER WELDER DIGITAL 200 Amp AC/DC Inverter Welder MULTIWAVE 200AC/DC TIG/MMA 200 Amp AC/DC Inverter Welder Industrial Rated Square Wave AC - MIX ARC Power Supply / Phases (V-Ph) 240V - 1 ±15% Fuses(Tig) T25 Amp Rated duty cycle C 40% ED Rated secondary current 200 Amps Permanent sec. current 100% 25 Amps Rated Power (Stick) 5.4 KVA Permanent power 100% (Stick) 3.1 KVA Permanent power (Tig) 3.1 KVA Overload protection Thermal Frequency TIG AC mode 20 ~ 200 HZ No load voltage (S) (K) 102 Volts Max secondary current 200 Amps Short circuit limit 220 Amps Stick electrode possibility mm 3,25mm Regulation field in STICK mode Amps Regulation field in TIG DC mode Amps Regulation field in TIG AC mode Amps Balance TIG AC mode % 10 ~ 90 Protection class IP 21 Insulation class H Hot Start OK Anti Sticking OK Arc Force OK Tig ignition Tig HF or Lift Arc Remote control receptacle Analog VRD Voltage reduction device 20V OK. Width-Height-Length 310 x 430 x 550mm Weight 18Kg Latest AC/DC Welding Technology AC/DC Tig / MMA 230V Single Phase Simple to Use Manual or Synergic Operation Mix Arc AC Deeper Penetration in AC Mix Arc DC Bridge & Weld Gaps in DC without Filler Wire AC with Full Wave Formation Control Pulse Tig Synergic or Manual Adjustment HF or Lift Arc Ignition Memory Set and Recall of Settings Full Function Trigger Control 2T/4T, 2S/4S Hot Start (improves electrode starting) MULTIWAVE ACDC MACHINE OPTIONS Part No. V0305AA Product Code: V0095AA-K Standard option includes: MULTIWAVE 200ACDC Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator Section 3 5
6 AC/DC MULTIWAVE INVERTER WELDER DIGITAL 500Amp AC/DC Inverter Welder MULTIWAVE 500W AC/DC TIG/MMA 500Amp AC/DC Inverter Welder Industrial Rated Square Wave AC - MIX ARC Mig/Pulse Mig/Synergic Mig Capable Latest AC/DC Welding Technology AC/DC TIG / MMA Simple to Use Manual or Synergic Operation Mix Arc AC Deeper Penetration in AC Mix Arc DC Bridge & Weld Gaps in DC without Filler Wire AC with Full Wave Formation Control Pulse TIG Synergic or Manual Adjustment HF or Lift Arc Ignition Mig/Pulse Mig/Synergic Mig Capable (by addition of optional Wire Feeder) Memory Set and Recall of Settings Full Function Trigger Control 2T/4T, 2S/4S Hot Start (improves electrode starting) Power Supply / Phases (V-Ph) 240V - 1 ±15% Regulation field in STICK mode A Regulation field in TIG DC mode A Regulation field in TIG AC mode A Regulation field in MIG-MAG A Balance TIG AC mode % Power supply Ph Fuses(Tig) A T25 Rated duty cycle in 10 min 40 C 40% ED Rated secondary current A 500 Permanent sec, current 100% A 320 Rated Power (Stick) KVA 21 Permanent power 100% (Stick) KVA 14,3 Frequency TIG AC mode Hz No load voltage (S) (K) V 92 Max secondary current A 500 Short circuit limit A 550 Stick electrode possibility mm 6,0 Protection class Ip 21-S Insulation class H Tig ignition HF or Lift Arc Remote control Analog and Digital Width-Height-Length mm 310 x 1100x 1000 Weight Kg 85 MULTIWAVE ACDC MACHINE OPTIONS Tig Cold Wire Feeder Part No. V0099AA Part No. V0305AA Product Code: V0097AA-K Standard option includes: MULTIWAVE 500ACDC, XA18 Tig Torch x 4m, Earth Lead & Arc Lead 35mm x 4m, Argon Regulator Section 3 6
7 AC/DC MULTIWAVE INVERTER WELDER DIGITAL 500Amp AC/DC Inverter Welder MULTIWAVE 500W AC/DC MIG Separate Wire Feed Option - MIG/MAG Standard - MIG/MAG Synergic - PULSE MIG Synergic - DOUBLE PULSE MIG Synergic MULTIWAVE ACDC MIG OPTIONS Digital Remote MIg Wire Feeder Digital Remote Control Torch MIG/MAG Pulse Wire Feeder Part No. V00099A Overview A High Powered 500A AC/DC Multifunction Welder with all the latest innovations and features of the Multi Wave family. The Multi Wave 500A has 40% duty cycle at 40 c and is ideal for metal fabrication in heavy applications. An industrial machine with multiple welding functions with Manual and Synergic selection of Tig AC/DC, Pulse Tig AC/DC, Tig Mix Arc with the innovative Multi Wave approach with the latest innovations that grant improvement in the quality and carry the results to the highest level with the minimum effort. Stick electrode features selection of DC+, DC- and AC with auto-change of welding polarity and synergic material thickness adjustment. The base power source includes built-in water cooling and can be used both in TIG and Mig/Mag. Addition of the Cold Wire Feeder provides advanced automatic Tig Cold Wire Feeding capability. Addition of the Mig Wire Feeder provides synergic Mig/Mag and Pulse Mig function with the technology of Plus Concept. Section 3 7
SMARTY 160 POWER page 4-5 SMARTY 180 / 220 XL page 4-6 SMARTY TX 250 page 4-7. SMARTY TX 160 Alu page 4-8 SMARTY TX 220 Alu page 4-9
CHAPTER TIG welding Introduction pages - & - WELDING POWER SOURCES DC power sources SMARTY 60 POWER page -5 SMARTY 80 / 0 XL page -6 SMARTY TX 50 page -7 AC/DC power sources SMARTY TX 60 Alu page -8 SMARTY
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