Agile, Efficient and Productive Food Manufacturing

Transcription

1 Agile, Efficient and Productive Food Manufacturing Keith Thornhill Business Manager Food and Beverage UK and Ireland siemens.co.uk

2 Siemens UK history Ambition, Vision and Ingenuity Page 2

3 Siemens Divisional Structure Vision 2020 delivers a robust portfolio in electrification, automation and digitalisation, Page 3

4 Siemens in the UK SKILLS Leading provider of 500 UK engineering apprenticeships 2.3bn Investment in UK supply chain 200 UK graduates Supporting Ranked Times 54,000 Top jobs 100 Graduate Employers 13 Manufacturing facilities 33 Major Siemens sites 13,760 UK employees 3.36bn Turnover Siemens as a business committed to investment, innovation and skills in the UK Page 4

5 Inspiring a generation Page 5

6 Sustainable Growth through Innovation 10 key Priority areas from a sector perspective INNOVATION INVESTMENT SKILLS Page 6 Pre competitive collaboration Source: FDF 2014

7 Sustainable Growth through Innovation Collaboration is the key Source: FDF 2014 Page 7

8 Industry 4.0.moving into a fourth Industrial Revolution Page 8

9 The Internet is revolutionising the world of business Page 9

10 Cyber-physical systems - Complete digital model Cyber-physical system (CPS) Contains all information + Software / Informatics Mechanics Electrics, Electronics Automation, HMI Safety, security Location, identity Status SW version Interfaces Physical production unit Digital model Maintenance The digital model always up-to-date and is extended over the entire lifecycle Product design Production planning Production engineering Production execution Services Page 10

11 Factory of the future Page 11

12 Factory of the Future Page 12

13 Manufacturing Challenges Driven by Consumer Demand / Expectations Shorten time to market Increase flexibility Boost efficiency Shorter innovation cycles More complex products Greater data volumes Individualised mass production Volatile markets High productivity Energy efficiency and resource efficiency Integrated supply chain Page 13

14 Product Customisation Not for the Food and Drink Industry! Page 14

15 What impact does this have on machinery design? Smart Products, Smart Factories, Smart Supply Chains Page 15

16 To survive we have to innovate and embrace technology Ambition, Vision and Ingenuity Germany is 10 times more likely to Automate than the UK!!! Improve German Industrial productivity by up to 50% in the next 10 years If we Automate to the same levels as Japan we would be 22% more productive and employment would increase by 7% Page 17 source CEBR

17 The Journey starts here! Line overview Line overview Integration Data Interface Data Interface Data Interface Data Interface Data Interface HMI I/O Drives Motors LV PLC I/O Network Sensors HMI I/O Drives Motors PLC Motion Control Network LV LV Sensors HMI I/O Drives Motors LV PLC Sensors HMI I/O Drives Motors LV PLC Network HMI I/O Drives Motors LV PLC Network HMI I/O Drives Motors LV PLC Network Machine 1 from OEM x Machine 2 from OEM y Machine n from OEM z Machine 1 from OEM x Machine 2 from OEM y Machine n from OEM z Current automation architecture Optimized automation architecture Integrated Automation - only 30% is networked!!! Page 18

18 Operations is a Dynamic Problem Page 19

19 Data unlocks value Drives continuous improvement and efficiency Page 20

20 Integrated Intelligent manufacturing Raw Material Safety Process Master Recipe Finished Goods Ingredient Label Content Shipping Handling Storage Package Testing Equipment Asset General Recipe Package Formula Chemical Properties Operator Training Quality Assurance Artwork Site Recipe Material Testing Regulatory Supply Chain Inventory Manufacturing Operations Page 21

21 Siemens industrial open cloud platform based on SAP HANA technology Siemens Plant Cloud Services 1) Siemens Plant Analytics Services Siemens Plant Security Services Page 22

22 Agility, Efficiency & Productivity leading to sustainable growth Today Productivity through integrated manufacturing Data Enabling the journey Tomorrow An adaptive and dynamic industry responding to the consumer demand. Page 23 A vision on the way to reality

23 Manufacturing an intelligent future for Food and Beverage Thank You! Page 24