THE LEADER IN MOLD AND DIE HANDLING EQUIPMENT

Transcription

1 THE LEADER IN MOLD AND DIE HANDLING EQUIPMENT

2 About Green Valley To make long-term positive relationships with our customers through quality products and exceptional service. Green Valley Manufacturing, Inc., located in Mt. Zion, Illinois, specializes in the design and manufacturing of quick mold change (QMC), quick die change (QDC), ergonomic and custom industrial equipment. Product design is based on a customer s specific manufacturing application. Green Valley Titan brand products provide permanent solutions with value-added results for our customers. You can depend on our equipment for quality, durability and longevity. A leader in the industry, Green Valley s customers are major automotive companies, automotive suppliers, major appliance producers and industrial equipment manufacturers. Businesses interested in finding innovative solutions to mold and die handling can choose from mold or die changers, carts, trucks, shuttles, trailers, transporters and storage racks. Operator lift platforms and treadmills are examples of Green Valley s ergonomic and custom industrial equipment line. Green Valley engineers and technicians are a customer focused, highly competent team with years of experience dedicated to product performance and quality in the material handling industry. Our products, designed and manufactured as the Titan brand, allow Green Valley customers to achieve value-added results. Maximum efficiency, increased productivity, cost savings, maximum press utilization time and safer manufacturing environments are only a few of the benefits. Green Valley equipment can withstand the daily, rigorous use in the manufacturing environment because we build our products according to the highest industry standards. We pride ourselves in designing and manufacturing quick mold change (QMC), quick die change (QDC), ergonomic and custom industrial equipment that will satisfy every customer s needs. Customers can depend on Titan products. Rapid return on investment WHY BUY A GREEN VALLEY Low maintenance Cost reduction program Employee safety & health Increase production capacity Lean program implementation Meet JIT production requirements Wide range of available solutions/options Recoup money lost as a result of current changeovers Customized solutions engineered specifically for your application 2

3 Mold Handling Equipment Green Valley s mold changing equipment can help businesses meet their production demands and improve their profitability with rapid tool changeovers. Because each product is designed and manufactured for a customer s specific application need, our engineers and technicians can solve any mold handling problem. Single Station Carts Single station mold carts enable safe mold transporting and changing to and from the side of the injection molding machines. Titan 1153 Description: Mold Change Cart to 10,000 lbs. Titan 1745 Description: Mold Changer to 15,000 lbs. Titan 2235 Description: 4WD and 4WS Mobile Mold Changer to 80,000 lbs. Titan 1532 Description: Mold Changer to 80,000 lbs. 3

4 Dual Station Carts Dual station mobile mold carts help reduce changeover time by pre-staging the new mold prior to initiating the mold change thus reducing the travel time required when using a single station cart. Titan 2239 Description: Two Station Mobile Mold Change Vehicle up to 20,000 lbs. each Titan 2101 Description: Two Station Mold Changer up to 8,000 lbs. each Titan 2001 Description: Two Station Mold Changer up to 1,200 lbs. each Titan 2187 Description: Two Station Mobile Mold Cart up to 2,500 lbs. each Titan 1005 Description: Two Station Mold Changer up to 8,000 lbs. each Titan 1046 Description: Two Station Mold Changer up to 15,000 lbs. each Titan 1004 Description: Two Station Airfilm Mold Changer up to 50,000 lbs. each 4

5 Shuttles Mold shuttles provide the safest and fastest changeover of molds. A new mold is pre-staged while the press is still operating and the actual mold exchange is accomplished in minutes. Titan 1082 Description: Two Station Mold Change Shuttle up to 80,000 lbs. each Titan 2177 Description: Three Station Mold Change Shuttle Capacity as shown: three molds weighing up to 40,000 lbs. each Titan 1405 Description: Two Station Mold Change Shuttle to serve two presses up to 100,000 lbs. each Titan 1515 Description: Two Station Mold Change Shuttle up to 6,000 lbs. each Tables Mold tables provide economical and safe side-changing of the molds. Titan 2225 Description: Mold Change Table to 30,000 lbs. Titan 1476 Description: Mold Change Table to 6,000 lbs. 5

6 Die Handling Equipment With Green Valley die handling equipment, customers will increase productivity and maximize press time. Because our die equipment is precision engineered and manufactured, customers can find solutions for any of their application needs. Our die products are safe, efficient and rugged to withstand the daily rigorous manufacturing environment. Single Station Carts Single station die carts enable safe die transport and changing to and from the side of your stamping press. Titan 1051 Description: Free-Ranging Mobile Die Cart to 1,500 lbs. Titan 1701 Description: Free-Ranging Mobile Die Cart to 2,500 lbs. Titan 2123 Description: Free-Ranging Mobile Die Cart to 20,000 lbs. Titan 2131 Description: Free-Ranging Mobile Die Cart to 4,000 lbs. Titan 1634 Description: Free-Ranging Mobile Die Cart to 8,000 lbs. Titan 1947 Description: Free-Ranging Mobile Die Cart to 15,000 lbs. 6

7 Dual Station Carts Dual station mobile die carts help reduce changeover time by pre-staging the new die prior to initiating the die change reducing the travel time required by a single station cart. Titan 1614 Description: Two Station Die Changer Capacity as shown: two dies weighing up to 3,500 lbs. each Titan 2263 Description: Two Station Mobile Die Cart Capacity as shown: two dies weighing up to 2,500 lbs. each Titan 2049 Description: Rail Mounted Two Station Die Changer Capacity as shown: two dies weighing up to 15,000 lbs. each Titan 1760 Description: Two Station Die Changer Capacity as shown: two die weighing up to 7,000 lbs. each Shuttles Die shuttles provide the safest and fastest changeover of the dies. A new die is pre-staged while the press is still operating and the actual die exchange is accomplished in minutes. Titan 1603 Description: Two Station Die Change Shuttle Table Capacity as shown: two dies weighing up to 30,000 lbs. each Titan 2169 Description: Die Shuttle System Capacity as shown: two dies weighing up to 30,000 lbs. each Titan 1242 Description: Two Station Die Change Shuttle Capacity as shown: two dies weighing up to 8,000 lbs. each 7

8 Tables Die tables provide economical and safe side-changing of your dies. Titan 1831 Description: Die Change Table to 20,000 lbs. Titan 1396 Description: Die Change Table to 60,000 lbs. Titan 1604 Description: Two Station Die Change Turntable Capacity as shown: two dies weighing up to 6,000 lbs. each Titan 1638 Description: Die Work Station with Parts Storage Capacity as shown: six dies weighing up to 2,000 lbs. each Racks Mold/Die racks allow for efficient organization of your molds and dies. Titan 1930 Description: Three Station Die Storage Rack Capacity as shown: three dies weighing up to 6,000 lbs. each Titan 1909 Description: Six Station Mold Storage Rack Capacity as shown: six molds weighing up to 5,000 lbs. each Titan 2142 Description: Four Station Die Storage Rack Capacity as shown: four dies weighing up to 3,000 lbs. each Titan 1952 Description: Die Storage and Retrieval System Capacity as shown: six dies weighing up to 60,000 lbs. each 8

9 Pre Rollers & Bolster Extensions Mold pre rollers provide economical and safe side-changing of the molds. Bolster extensions allow for a secure and safer die/mold exchange. Titan 2166 Description: Injection Mold Machine Pre- Rollers Capacity as shown: supports injection molds weighing up to 80,000 lbs. Titan 2185 Description: Bridge Table to 6,000 lbs. Titan 1554 Description: Bolster Extension Capacity as shown: 8,000 lb. Titan 1858 Description: Bolster Extension Capacity as shown: 3,000 lb. Custom Fabrication Today s manufacturing environment demands that businesses maintain a competitive edge in order to ensure high productivity. With Green Valley custom equipment, customers can find innovative solutions to any specific application need. Our expert engineers and technicians, with decades of experience, will work with you to design and manufacture custom equipment that exceeds customer expectations. Jib Crane Die Splitter Five Station Powered Drawer Shelf Straddle Lift 9

10 Transporters & Trailers Green Valley designs and manufactures custom transporters and trailers for a variety of applications and manufacturing needs. Custom capacities and sizes are available, with several options. Transporters Green Valley Manufacturing, Inc. Titan transporters provide extreme capacities in compact designs for safe delivery of the heavy load. Titan 1926 Description: Rail Car Bay-to-Bay Transporter Capacity as shown: 40,000 lbs. Titan 1062 Description: In-Plant Transporter Capacity as shown: 40,000 lbs. Titan 1989 Description: In-Plant Coil Transporter Capacity as shown: 20,000 lbs. Titan 1193 Description: In-Plant Transporter Capacity as shown: 15,000 lbs. Our Titan Trailers are strong, durable, and engineered to meet specific loads. Manufactured to fit your company s needs, Titan Trailers from Green Valley provide years of service and dependability. Trailers Green Valley Manufacturing, Inc. Titan trailers are custom designed to combine high capacities in a small footprint. Titan 2229 Description: Trailer Capacity as shown: 100,000 lbs. Titan 2133 Description: Trailer Capacity as shown: 60,000 lbs. 10

11 Ergonomic Equipment Green Valley ergonomic equipment provides our customers with a safer working environment that improves productivity, reduces fatigue and accidents of personnel and results in cost savings. Ergonomic products can be used on assembly lines, paint booths, component wash stations, machining centers and other specific points in the manufacturing process. Our highly competent team of engineers and technicians can design and manufacture ergonomic equipment for a wide variety of customer s needs. Operator Lift Platforms Operator lift platforms allow each operator to custom tailor their work platform height with the push of a button to their exact height requirement. Ergo 1427 Description: Ergonomic Operator Work Platform Capacity as shown: 2,000 lbs. Ergo 1538 Description: Ergonomic Operator Work Platform Capacity as shown: 2,000 lbs. Ergo 966 Description: Ergonomic Operator Work Platform Capacity as shown: 2,000 lbs. Ergo 999 Description: Ergonomic Operator Work Platform Capacity as shown: 2,000 lbs. Treadmills Treadmills allow operators to be transported at the exact speed of a moving assembly line to eliminate awkward and dangerous side and back step motions as they perform their duties. Ergo 1122 Description: Motorized Operator Assembly Line Treadmill Capacity as shown: 2,000 lbs. Ergo 1472 Description: Motorized Operator Assembly Line Treadmill Capacity as shown: 2,000 lbs. 11

12 Green Valley Mission To make long-term positive relationships with our customers through quality products and exceptional service. Engineering Excellence Green Valley begins with a clean Sheet each application begins with no pre-conceived outcomes Green Valley s broad range of offerings does not restrict customer to a specific weight range or style of equipment Green Valley listens to the Customer extensive information is gathered for each application input is sought from Customers purchasing, engineering, floor operators, etc. Green Valley identifies and prioritizes Customers Goals Green Valley engineering identifies additional benefits, potential pitfalls and concerns based on the information gathered, Green Valley often directs customers to solutions of better value and fit for the specific application Green Valley generates application-specific conceptual solutions including layout drawings ROI calculations to show value benefit intangible benefits to ownership Green Valley generates detailed quotations to allow competitive component-level comparison with alternate solutions Green Valley applies standards and modules from our extensive library of fully developed sub-assemblies in the design of your custom tailored solution Green Valley Manufacturing, Inc. 100 Green Valley Drive Mt. Zion, IL Phone (217) Fax (217) Visit: or sales@greenvalleyinc.com GVMI07