COURSE CONTENT PLC and SCADA Training
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1 COURSE CONTENT PLC and SCADA Training
2 PLC Module 1: PLC 1. Introduction to Automation Brief Description of a Control System Micro Controller, PID Controller, PLC Controller History & Need of Industrial Automation Application of Industrial Automation Basic Components of Automation Hardware Classification of Automation 2. PLC Details History of PLC Difference between relay, contactor & PLC logic PLC architecture A detailed description of different PLC modules & cards 3. Introduction to PLC Application and Advantage of PLCs Architecture of a PLC Source and Sink type of PLC Programming Language of a PLC Hardware over View of Mitsubishi series of PLC Controls Wiring of PLC Data files used in a PLC Interfacing with Relay Control circuit designing with feedback concept Interfacing proximity sensor with PLC Communication with PC Wiring different field device to PLC Simulator analysis of a PLC Programming Uploading, Downloading & Monitoring programs Introduction to SFD, Instruction List and Ladder Logic Monitoring/Modifying Data table values Hands on experience on real time applications Fault finding/troubleshooting and documentation
3 4. I/O configuration & Memory Mapping Why I/O configuration is required? How the I/O modules are addressed for AB & Siemens PLCs 5. Programs & Ladder Diagrams First steps with the programming device Introducing the basic ladder logic Instructions, contacts, coils, and PLC scan 6. The Instruction Set A look at the instructions covered in all PLCs. Each instruction being illustrated by application specific program examples The instructions covered are:- NO/NC, Set, Reset, Timers, Counters, Comparison, Arithmetic, Logical & Move functions 7. Communications & fault finding An introduction to communication options available for the type of PLCs 8. Ladder Logic Programming Comparison b/w Gate, Relay ladder & PLC logic Description of using Memory bit in a programming Mathematical Concept ADD, SUB, MUL, DIV and etc. Logical Concept AND, ANI, OR, ORI, EXOR, NOT etc. Special Function MOV, SET, RST, CMP, INC, DEC Programming based on Timer and Counter Advance Control function programming Module 2: Relay & Sensor Interfacing 9. Relay Logic Basic principle of Relay working Making AND, OR gate, NOT gate logic circuit Interfacing relay with sensor Relay based Control designing Interconnection between Different Relay & Switch`s
4 10. Contactor Working DOL Starter Forward And Reverse DOL Star Delta Starter (including timer) Interlocking Circuit Inching process Contactor Based control Diagram 11. Timer Interfacing Basic Principle of Industrial Timer Delay generation Wiring connection of timer to the different device Controlling switching between different devices Interfacing with relay and contactor Alarm generation 12. Sensor and Process Instrumentation Introduction to various Sensors/Instrumentation used in Industry Temperature measurement (Thermocouple, RTD, thermistor) Working on the proximity sensor 13. Introduction to limit switch Working on the photo electric sensor Temperature controller Level sensor Flow measurement and its working principle Pressure measurement and its working principle LVDT Displacement Sensor Load and level measurement Solenoid valve working and it`s Principle Making Switches by using Sensor
5 SCADA 1. Introduction to Automation Brief Description of a Control System Micro Controller, PID Controller, PLC Controller History & Need of Industrial Automation Application of Industrial Automation Basic Components of Automation Hardware Classification of Automation 2. Introduction to SCADA Communication Introduction to SCADA Software Creating a new SCADA Project GUI Designing Tag Substitutions Dynamic Process Graphic Real Time and Historical Trend Alarms & Event Recipe Management Attaching controls to graphic object, Sizing, Blinking, Filling, Analog Entry, Movement of Objects and Visibility SCADA and Networking Communication with PLC Interfacing SCADA via Excel, via PLC, via Relay, via Motor/LED Fault finding/troubleshooting 3. Application Development Creating a new SCADA application Creating Database of Tags Creating & Editing graphic display with animation o Data Entry / Start Stop command o Analog entry o Sizing o Movement o Blinking o Visibility o Filling
6 Trending o Creating & Accessing Real-time Trends o Creating & Accessing Historical Trends Creating Alarms & Events o Writing logic through script o Application script o Condition o Data Change o Window script o Special functions Connectivity with the different hardware o Communication protocols o Communication with PLC o Communication with Data Acquisition System Connectivity between software o Communication with Excel o Communication with Visual Basic Commissioning the network nodes Troubleshooting the application 4. AC Drives Fundamentals of AC Drive Block diagram of AC drive Configuration of different drives Control of drive with and without PLC Various applications of AC Drive Interfacing with PLC
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