Technical Training Module ( 30 Days)

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1 Annexure - I Technical Training Module ( 30 Days) Section 1 : Programmable Logic Controller (PLC) 1. Introduction to Programmable Logic Controller - A Brief History, Need and advantages of PLC, PLC configuration, System Block Diagram. 2. Role of PLC in automation 3. General Architecture for PLCs 4. Introduction to any two most widely used PLC 5. Hardware details of any two PLC including front indications, terminals, and ports on the module. 6. Detail information about PLC components such as Power supply, CPU, I/Os, Communication bus etc. 7. Various ranges available in PLC s Front Panel Controls and Communication details for the above PLC. 8. Selecting the operating mode for CPU. 9. Specifications/ capabilities of CPUs. 10. Selection of PLC as per process. 11. Types of Inputs & outputs / Source Sink Concepts. 12. Wiring of the I/O devices. 13. Concepts of Flags. 14. Fixed slot and variable addressing for PLC. 15. Programming units and using PC as Programming unit. 16. Fundamentals of PLC Programming. 17. Programming language and representation in STL, FBD and LAD 18. Basic Components and their symbols 19. Sensor - Actuator concept for an associated process. 9

2 20. Hardware Properties and setting object properties of Modules in any suitable software for the above PLC. 21. Getting familiar with screens, options and navigations in the software. 22. Solving & developing Logic. 23. Editing & Modifying Ladder Logic programs. a) Load /and /or/out / and Read / Write b) Compare / Add / Sub /And /Or Blocks c) Leading edge / trailing edge instructions d) MOVE block application e) Advanced instructions f) File handling g) Comment functions h) Master control /set /reset function 24 Exercise based on field applications and PLC internal clock applications. 25 Use of Symbol Table. 26. Introduction to the programming blocks: OB, FC, and FB and structured Programming. 27. Importance of Monitor / Modify Variable Table. 28. Accessing the data in the PLC Using Timers and Counters 29. Should provide practical sessions on a) Flasher using timers b) Bi-directional Counter c) Comparison of Instructions d) Mathematical Instructions e) Load Transfer Instructions f) Functions and Function Block Programming g) Analog Value Processing. h) Scaling and un-scaling analog values. i) analog signals using scaling and un-scaling blocks j) Solved and Unsolved exercises on the PLC 10

3 Section 2 : Supervisory Control & Data Acquisition / Human Machine Interface ( SCADA & HMI) 1. Applications of SCADA software. 2. Different packages available with I/O structure. 3. Features of SCADA software. 4. Information on Connectivity with the different hardware. 5. Communication protocols 6. Communication with various brands of PLC 7. Communication with Data Acquisition System 8. Creating a new SCADA application 9. Developing new screens on the Graphic display. 10. Accessing Symbol Library and designing your own process screens 11. Creating Database of Tags - Digital / Binary tags, Analog Tags, Archive tags 12. Creating & Editing graphic display with animations like: a. Data Entry / Start Stop command b. Sizing c. Analog Entry d. Blinking e. Filling f. Visibility g. Movement 13. Writing logic through script: a. C Script b. VB Script c. Dynamic Dialog d. Tag action 14. Interfacing SCADA display with PLC program 15. Communication protocols 16. Operating and Monitoring terms of SCADA WITH PLC 17. Trending a. Creating & Accessing Real-time Trends 11

4 b. Creating & Accessing Historical Trends 18. Creating Alarms & Events 19. Creating different types of message classes 20. Editing & Creating Structure of Alarms with message classes 21. Troubleshooting with the scripts used to access desired animation action 22. Exercises on all the above features and demonstrating them Section 3 : VFD- Variable Frequency Drive AC Drives 1. Drive Selection 2. Application of Drives 3. Motor & Drive Interfacing 4. Parameterization of Drives 5. Practical s on AC Drives Section 4 : DCS- Distributed Control System 1. DCS Introduction 2. DCS- AC SCADA DIGIVIS a. Programming Compute & Math Instructions b. Programming Move Instructions c. Programming Compare Instructions d. Programming Basic Instructions e. Programming Timer & Counter Instructions 12

5 Soft skill Training Module ( 7 Days) 1. Communication skills : verbal, non-verbal, pronunciation and intonation, identifying and removing barriers to communication, acquisition of different styles of communication. 2. Presentation skills : negotiation, structuring effective presentation, Assertiveness. 3. Group Discussion skills 4. Interpersonal skills 5. Time Management Skills 6. Preparation for aptitude test 13

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