Configuring Allen-Brandly ControlLogix PLC with Moxa MGate 5105-MB-EIP. 1 Application Description Objective Goals...

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1 Moxa MGate 5105-MB-EIP Contents Moxa Technical Support Team 1 Application Description Objective Goals System Topology Hardware and Software Requirements Configuration Hardware Installation PowerFlex 4M Settings IAQPoint2 Settings MGate 5105-MB-EIP Settings Allen-Bradley ControlLogix PLC Settings RSLinx Settings Installing the MGate 5105-MB-EIP EDS File Configuring RSLogix Creating a New Project Adding a Controller Adding an EIP Module Adding MGate 5105-MB-EIP Creating an Ethernet Module Creating an MGate Module...23 Copyright 2014 Moxa Inc. Released on December 26, 2014 About Moxa Moxa is a leading manufacturer of industrial networking, computing, and automation solutions. With over 25 years of industry experience, Moxa has connected more than 30 million devices worldwide and has a distribution and service network that reaches customers in more than 70 countries. Moxa delivers lasting business value by empowering industry with reliable networks and sincere service for automation systems. Information about Moxa s solutions is available at You may also contact Moxa by at How to Contact Moxa Tel: Fax:

2 5.7 Tags Description RSLogix Ladder Programming Adding a Subroutine Editing a Subroutine Editing MainRoutine Downloading a Project to PLC Communication Test Monitor Tags Changing Tag Values Appendix PowerFlex 4M Modbus Registers IAQPoint2 Modbus Registers...36 Copyright 2014 Moxa Inc. Page 2 of 36

3 1 Application Description 1.1 Objective This document describes an application using Allen-Bradley ControlLogix PLC with MGate 5105-MB-EIP. In this application, Allen-Bradley ControlLogix PLC is used to get input data that MGate 5105-MB-EIP polls from the temperature meter through Modbus Register. Allen-Bradley ControlLogix PLC evaluates the temperature value and outputs data to MGate 5105-MB-EIP, which then uses the data to control speed. 1.2 Goals In this document, you will learn the following: 1. Configure Allen-Bradley ControlLogix PLC. 2. Configure MGate 5105-MB-EIP to communicate with a Modbus RTU device. 3. Set up MGate 5105-MB-EIP in RSLogix Create a basic RSLogix Ladder Programming. 5. Industrial field applications and the job of each role. 2 System Topology The following figure shows a system architecture in which the Modbus end devices, PowerFlex 4M and IAQPoint2, are connected to the serial port on MGate 5105-MB-EIP through RS-485-2W wiring. MGate 5105-MB-EIP and PC (running RSLogix 5000) are connected to Ethernet switch ports on Allen-Bradley ControlLogix PLC. A fan is connected to PowerFlex 4M, which powers the fan. Copyright 2014 Moxa Inc. Page 3 of 36

4 PC (RSLogix 5000) Information Level Ethernet Control Level Allen-Brandly ControlLogix PLC Ethernet Device Level MGate 5105-MB-EIP RS-485-2W Power Flex 4M Fan IAQPoint2 3 Hardware and Software Requirements Allen-Bradley ControlLogix PLC Processor: 1756 L71 ControlLogix5571 Chassis: 1756-A7 EIP Module: 1756-EN2TR MGate 5105-MB-EIP Firmware Version: V1.1_Build_ EDS File: MOXA_MGate_EtherNetIP_Adapter.eds PowerFlex 4M PowerFlex 4M is an adjustable frequency AC drive to power the fan in this application. IAQPoint2 IAQPoint2 is an indoor air quality monitor. It can detect CO2, temperature, and humidity levels. Copyright 2014 Moxa Inc. Page 4 of 36

5 RS Logix 5000 Allen-Bradley ControlLogix PLC Edit Utility released by Rockwell Automation. Rev. : V20 Operating System Support RSLogix 5000 V20 has been tested on the following operating systems: Microsoft Windows 7 Professional (64-bit) with Service Pack 1 Microsoft Windows 7 Home Premium (64-bit) with Service Pack 1 Microsoft Windows 7 Home Premium (32-bit) with Service Pack 1 Microsoft Windows Vista Business (32-bit) with Service Pack 2 Microsoft Windows XP Professional with Service Pack 3 Microsoft Windows Server 2008 R2 Standard Edition with Service Pack 1 Microsoft Windows Server 2008 Standard Edition with Service Pack 2 Microsoft Windows Server 2003 R2 Standard Edition with Service Pack 2 RSLinx Communication Utility released by Rockwell Automation. Rev. : Configuration 4.1 Hardware Installation PowerFlex 4M and IAQPoint2 Connection Use RS-485-2W Pin assignment Modbus Port 5 6 Copyright 2014 Moxa Inc. Page 5 of 36

6 PLC Connection 4.2 PowerFlex 4M Settings Serial Port Settings Baudrate: Set on panel: Command C302 (Comm Data Rate), option 5 Options (Default) K K Data bit, Parity, Stop bit :8-E-1 Set on panel: Command C306 (Comm Format), option 1 Options 0 RTU 8-N-1 (Default) 1 RTU 8-E-1 2 RTU 8-O-1 3 RTU 8-N-2 4 RTU 8-E-2 5 RTU 8-O-2 Copyright 2014 Moxa Inc. Page 6 of 36

7 Programmable Settings Start Source: Modbus port Set on panel: Command P106 (Start Source), option 5 Options 0 Keypad (Default) 1 3-Wire 2 2-Wire 3 2-W Lvl Sens 4 2-W Hi Speed 5 Comm Port Speed Reference: Modbus port Set on panel: Command P108 (Speed Reference), Option 5 Options 0 Drive Pot (Default) 1 InternalFreq V Input mA Input 4 Preset Freq 5 Comm Port Modbus Slave ID Setting: 100 (default) 4.3 IAQPoint2 Settings Serial Port Settings Use the touch panel (the default access password is 2967) to configure the following settings for the serial port: Baudrate: Parity: Even(Default) Address (Slave ID): 1(Default) 4.4 MGate 5105-MB-EIP Settings Configure MGate 5105-MB-EIP as shown in the following figures. Serial Port Settings Copyright 2014 Moxa Inc. Page 7 of 36

8 Protocol Conversion Setting EtherNet/IP Setting Modbus RTU/ASCII Settings Master Settings Modbus Commands Note: For more information on Modbus registers for PowerFlex and IAQPoint 2, refer to the appendix Copyright 2014 Moxa Inc. Page 8 of 36

9 4.5 Allen-Bradley ControlLogix PLC Settings 1. Install 1756-L71 Processor in 1756-A7 Chassis slot Install 1756-EN2TR EIP Module in 1756-A7 Chassis slot Use the key to set the Switch Controller to REM. 4.6 RSLinx Settings 1. Configuring Drivers a. In the RSLinx Classic Gateway screen, click Communications > Configure Drivers. b. In the Configure Drivers screen, select EtherNet/IP Driver from the Available Driver Types drop-down list and click Add New. Then, enter a driver name and click OK. Copyright 2014 Moxa Inc. Page 9 of 36

10 c. In the screen that appears, select the network interface and click OK. d. The screen shows that driver status is Running. Click Close. Copyright 2014 Moxa Inc. Page 10 of 36

11 2. Searching for an EIP Device a. Click Communications > RSWho to start searching for EIP devices on the network. The system displays the search result under the AB_ETHIP-1 node. Copyright 2014 Moxa Inc. Page 11 of 36

12 b. Right-click 1756-EN2TR and select Device Properties. A screen appears to indicate that the device Revision is Copyright 2014 Moxa Inc. Page 12 of 36

13 4.7 Installing the MGate 5105-MB-EIP EDS File 1. Run the EDS Hardware Install setup wizard and click Add. Copyright 2014 Moxa Inc. Page 13 of 36

14 2. Select Register a single file and specify the directory for the MGate 5105-MB-EIP Adapter EDS file; then, click Next. 3. If the EDS file verification is successful, click Next. Copyright 2014 Moxa Inc. Page 14 of 36

15 4. Accept the default device icon for MGate 5105-MB-EIP or click Change icon to select a new one. Click Next to continue. Copyright 2014 Moxa Inc. Page 15 of 36

16 5. Click Next. 6. After the installation process is complete, click Finish. Copyright 2014 Moxa Inc. Page 16 of 36

17 5 Configuring RSLogix Creating a New Project Start RSLogix 5000 and create a new project. Click File > New. 5.2 Adding a Controller In the New Controller screen, make sure that you specify the appropriate controller type, controller firmware version, chassis type and slot. In this example, the 1756-L71 ControlLogix5571 Controller is selected with Revision 20, Copyright 2014 Moxa Inc. Page 17 of 36

18 Chassis Type 1756-A7 7-Slot ControlLogix Chassis, and Slot 0. In addition, specify a project name (for example, Demo). 5.3 Adding an EIP Module 1. In the Controller Organizer tree menu, right-click 1756Backplane under I/O configuration and select New Module. Copyright 2014 Moxa Inc. Page 18 of 36

19 2. In the Select Module Type screen, select 1756-EN2TR and click Create. Copyright 2014 Moxa Inc. Page 19 of 36

20 3. In the New Module screen, enter a name and the IP address; then, click Change in the Module Definition area. 4. In the Module Definition screen, select 4 in the Revision fields as shown in the following figure. Click OK. Copyright 2014 Moxa Inc. Page 20 of 36

21 5.4 Adding MGate 5105-MB-EIP You can add MGate 5105-MB-EIP by creating a new Ethernet Module or an MGate module. Note: For an MGate module, connection parameter configuration (assembly instance path) is not required. 5.5 Creating an Ethernet Module 1. In the Controller Organizer tree menu, right-click Ethernet and select New Module. Copyright 2014 Moxa Inc. Page 21 of 36

22 2. Select Ethernet module and click Create. Copyright 2014 Moxa Inc. Page 22 of 36

23 3. In the New Module screen, configure the fields as follows: Name: Enter MGate5105. Comm Format: Select Data INT from the drop-down list. IP Address: Select this option and enter the IP address. Connection Parameters: Set the Size (Input 8 and Output 2) and the Assembly Instance (Input 110 and Output 100) that is determined by MGate 5105-MB-EIP. 5.6 Creating an MGate Module 1. In the Select Module Type screen, select MGate and click Create. Copyright 2014 Moxa Inc. Page 23 of 36

24 2. Configure the module name and IP address; then click Change. Copyright 2014 Moxa Inc. Page 24 of 36

25 3. In the Module Definition screen, Select INT (unit: 16bits) from the drop-down list and set the input size as 8 and output size as Tags Description In the Controller Organizer tree menu, select Controller Tags under Controller Demo to view all the tags you have created. Verifying that all the required tags are created and configure the Description fields associated with the input and output data tags. Copyright 2014 Moxa Inc. Page 25 of 36

26 6 RSLogix Ladder Programming 6.1 Adding a Subroutine 1. In the Controller Organizer tree menu, click Tasks > MainTask. Then, right-click MainProgram and select New Routine. 2. In the New Routine screen, enter Init in the Name field and click OK. Copyright 2014 Moxa Inc. Page 26 of 36

27 6.2 Editing a Subroutine 1. Click the Init subroutine under Tasks > MainTask. 2. Drag a NEQ instruction to Rung 0; then, set input Source A as MGate5105:I.Data[3] and input Source B as Drag a MOV instruction to the end of Rung 0; then set Source as 2 and input Dest as MGate5105:O.Data[0]. The settings for Rung 0 checks the value of the PowerFlex logic command register. If the register value is not equal to 2, the PLC outputs this register as 2 and sets PowerFlex to Start Mode. 6.3 Editing MainRoutine 1. Click the MainRoutine task under Tasks > MainTask. 2. Drag a Examine On instruction to Rung 0. The S:FS input indicates that this routine is run once. 3. Drag a Jump To Subroutine instruction to the end of Rung 0 and set Routine Name as Init. To remove the Input Par, Input Par, and Return Par parameters that are not required, right-click on the parameters and select Remove Instruction Parameter. Copyright 2014 Moxa Inc. Page 27 of 36

28 4. Add Rung 1 and drag a GEQ instruction to Rung 1; then, set Source A as MGate5105:I.Data[6] and input Source B as Drag a MOV instruction to the end of Rung 1; then, set Source as 600 and Dest input as MGate5105:O.Data[1]. The settings for Rung 1 checks the value of the IAQPoint2 Temperature register. If the register value is not 250, the PLC outputs the PowerFlex speed register as 600. This means that if the temperature is greater than 25.0 C, PowerFlex speed is changed to 60 Hz. 6. Add Rung 2 and drag a GEQ instruction to Rung 2; then, set Source A as MGate5105:I.Data[6] and input Source B as Drag a LES instruction to Rung 2 and set input Source A as MGate5105:I.Data[6] and input Source B as Drag a MOV instruction to the end of Rung 1 and set Source as 600 and input Dest as MGate5105:O.Data[1]. Copyright 2014 Moxa Inc. Page 28 of 36

29 The settings for Rung 2 checks the value of the IAQPoint2 temperature register. If the range of the register value is between 245 and 250, the PLC would output PowerFlex Speed register as 500. This means that if the temperature range is between 24.5 C and 25.0 C, PowerFlex speed is changed to 50 Hz. 9. Add Rung 3~7 as shown in the following figure. The following table shows the logic of Rung 1~7. Rung Temperature (C ) >= < Drive Speed (MHz. ) Copyright 2014 Moxa Inc. Page 29 of 36

30 Rung Temperature (C ) Drive Speed (MHz. ) Downloading a Project to PLC 1. Select File > Save to save this project. 2. Select Communications >Who Active to search for the target PLC. Copyright 2014 Moxa Inc. Page 30 of 36

31 3. In the Who Active screen, expand the EtherNet/IP network node and select Backplane > 00, 1756-L71 LOGIX5571; then, click Download to download the project to the PLC. When a message appears to warn you to that you are downloading an offline project to the PLC, click Download to continue. Copyright 2014 Moxa Inc. Page 31 of 36

32 The RSLogix 5000 main screen displays green indicators as shown in the following figure. Copyright 2014 Moxa Inc. Page 32 of 36

33 8 Communication Test 8.1 Monitor Tags Select Controller Tags to view all the tags that you have created. You can monitor the IAQPoint2 and PowerFlex register values using Input Tags. For example, if you use a hairdryer to warm up IAQPoint2, this will increase the values of MGate5105:I.Data[6] and MGate5105:I.Data[4] tags. Copyright 2014 Moxa Inc. Page 33 of 36

34 8.2 Changing Tag Values You can change the value of Output Tags. For example, if you set the value of MGate5105:O.Data[0] to 1, PowerFlex changes to Stop Mode. 9 Appendix 9.1 PowerFlex 4M Modbus Registers Logic Command Register Address: 8192 Access: R/W Value: Bit(s) Description 0 1 = Stop, 0 = Not Stop 1 1 = Start, 0 = Not Start Reference Register: Setting Speed Address: 8193 Access: R/W Value: A decimal value entered as xxx.x where the decimal point is fixed. For example, a decimal of 100 equals to 10.0 Hz and 543 equals to 54.3 Hz. Logic Status Register Address: 8448 Access: R Value: Bit(s) Description 0 1 = Ready, 0 = Not Ready 1 1 = Active (Running), 0 = Not Active 2 1 = Cmd Forward, 0 = Cmd Reverse 3 1 = Rotating Forward, 0 = Rotating Reverse 4 1 = Accelerating, 0 = Not Accelerating 5 1 = Decelerating, 0 = Not Decelerating Copyright 2014 Moxa Inc. Page 34 of 36

35 Bit(s) Description 6 1 = Alarm, 0 = No Alarm 7 1 = Faulted, 0 = Not Faulted 8 1 = At Reference, 0 = Not At Reference 9 1 = Reference Controlled by Comm 10 1 = Operation Cmd Controlled by Comm 11 1 = Parameters have been locked 12 Digital Input 1 Status 13 Digital Input 2 Status 14, 15 Not Used Feedback Register: Running Speed Address: 8451 Access: R Value: A xxx.x decimal value where the decimal point is fixed. For example, a decimal of 123 equals to 12.3 Hz and 300 equals to 30.0 Hz. Drive Error Codes Register Address: 8449 Access: R Value: Value (Decimal) Description 0 No Fault 2 Auxiliary Input 3 Power Loss 4 Under Voltage 5 Overvoltage 6 Motor Stalled 7 Motor Overload 8 Heat sink Over temperature 12 HW Overcurrent (300%) 13 Ground Fault Copyright 2014 Moxa Inc. Page 35 of 36

36 Value (Decimal) Description 29 Analog Input Loss 33 Auto Restart Tries 38 Phase U to Ground Short 39 Phase V to Ground Short 40 Phase W to Ground Short 41 Phase UV Short 42 Phase UW Short 43 Phase VW Short 63 Software Overcurrent 64 Drive Overload 70 Power Unit Fail 80 AutoTune Fail 81 Communication Loss 100 Parameter Checksum Error 122 I/O Board Fail 9.2 IAQPoint2 Modbus Registers Gas display Register: CO2 Address: 101 Access: R Value: This reports gas concentration. If the CO2 sensor is fitted, this will report in ppm from 0 to Temperature C Register Address: 102 Access: R Value: This reports temperature in tenths of a degree Celsius. Humidity Register Address: 103 Access: R Value: This reports the relative humidity in percentages from 0 to 100. Copyright 2014 Moxa Inc. Page 36 of 36

1 Application Description... 3. 1.1 Objective... 3 1.2 Goals... 3

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