High Speed Vertical Machining Center & Automatic Pallet Changer

Transcription

1 AV-860 APC High Speed Vertical Machining Center & Automatic Pallet Changer

2 Page 2 of 10

3 The AV series combined with APC system is the most cost effective vertical machining solution for mass production. The high speed APC system driven by servo motor, deploys 4 piece tapered positioning blocks and powerful hydraulic clamping force, eliminating gap and cutting vibration and assure accurate pallet positioning. The arm type tool magazine is fully supported by the column base thus increasing stability and cutting accuracy while reducing vibration during tool change. The use of rear discharge dual chip augers and chip conveyor system ensures high efficiency chip evacuation. Page 3 of 10

4 SPECIFICATIONS CAPACITY X-AXIS TRAVEL 33.9 (860mm) Y-AXIS TRAVEL 23.6 (600mm) Z-AXIS TRAVEL 23.6 (600mm) PALLET SIZE 18.1 X 31.5 (460x800mm) PALLET LOAD 441 LB (200KG) PALLET ROTATION ANGLE 180 DEGREES (BACK/FORTH) SPINDLE TAPER CAT 40 BEARING OD/ID 2.76 (70) / 4.33 (110mm) SPINDLE NOSE TO TABLE DISTANCE 3.94 ~27.56 (100~700mm) MOTOR OUTPUT (30MIN.) 20HP Fanuc a12i MOTOR TORQUE MAX N-M (SEE NEXT PAGE) MOTOR DRIVE SYSTEM BELT DRIVE SPEED 10,000RPM X / Y / Z AXES X / Y -AXIS RAPID 1890IPM (48m/min) Z-AXIS RAPID 1260IPM (32m/min) SLIDE WAY TYPE LINEAR WAYS CUTTING FEED RATE 1~393 IPM (1~10,000mm/min) X & Y AXES SERVO MOTOR (CONT.) Fanuc a12i Z-AXIS SERVO MOTOR (CONT.) Fanuc a30i AUTOMATIC TOOL CHANGER ATC TYPE 24 tool swing arm MAX. TOOL WEIGHT lb (7kg) MAX. TOOL LENGTH 9.84 (250mm) MAX. TOOL DIAMETER/ ADJ. POCKET 3.15 (80) / 5.91 (150mm) GENERAL SPECIFICATIONS COOLANT PUMP 375L MACHINE WEIGHT 17,600 lbs (8,000kgs) MACHINE DIMENSIONS x x94.92 (2600x 4075x2411mm) POWER REQUIREMENT 30kva POSITION ACCURACY Ps=0.01 (VDI3441) REPEATABILITY Ps=0.008 (VDI3441) STANDARD CONTROL 0I-MD VOLTAGE 220V ** SHIPPING DIMENSIONS DIFFER FROM ACTUAL MACHINE DIMENSIONS Page 4 of 10

5 TORQUE CHART Page 5 of 10

6 AV-860 FANUC 0I-MD CONTROL SPECIFICATIONS COLOR LCD - HIGH SPEED HRV FUNCTION - ATA FLASH CARD SOCKET - SPINDLE SYNCHRONOUS CONTROL - POSITION SWITCH - MANUAL GUIDE 0I - PART PROGRAM STORAGE 1280M (512K) REGISTERED PROGRAMS - BACKGROUND EDITING - PART PROGRAM EDITING - CUSTOM MACRO - ADDITIONAL CUSTOMER MACRO VARIABLES #100~199, #500~ PAIRS ADDITIONAL WORK PIECE COORDINATE SYSTEM - LINEAR INTERPOLATION - CIRCULAR INTERPOLATION - HELICAL INTERPOLATION - AI CONTOUR CONTROL (AICC) 40 BLOCKS/ SEC LOOK AHEAD - CYLINDRICAL INTERPOLATION - AI ADVANCED PREVIEW CONTROL - POLAR COORDINATE COMMAND - PLANE SELECTION - HIGH SPEED SKIP - THREADING, SYNCHRONOUS CUTTING - TOOL LENGTH COMPENSATION PAIRS TOOL OFFSET - PROGRAMMABLE MIRROR IMAGE - AUTOMATIC CORNER OVERRIDE - TAPPING MODE - CUTTING MODE - COORDINATE SYSTEM ROTATION - CANNED CYCLES FOR DRILLING - CONSTANT SURFACE SPEED CONTROL - RIGID TAPPING - AUTO POWER OFF - SOFTWARE FOR EMBEDDED ETHERNET - RS-232 INTERFACE - MEMORY CARD INPUT/OUTPUT - TOOL LIFE MANAGEMENT - ACCURACY COMPENSATION - GRAPHIC FUNCTION - RUN HOUR AND PARTS COUNTER (COMPLETE CONTROL SPECIFICATION AVAILABLE UPON REQUEST) Page 6 of 10 YAMA SEIKI AV860 + APC V13.5

7 AV APC WITH FANUC 0I-MD CONTROL STANDARD FEATURES AND ACCESSORIES CONTROL ATC SPINDLE MOTOR FANUC 0I-MD WITH 8.4 COLOR LCD 24 TOOL SWING ARM 20HP (30MIN) ALPHA 12I 10,000RPM SPINDLE SPEED CAT 40 TAPER STANDARD ACCESSORIES: - 3 COLOR MACHINE STATUS LIGHTS - ADVANCE AUTO LUBRICATION SYSTEM W/ COPPER PIPING - AIR GUN & COOLANT GUN - AIR CURTAIN AROUND SPINDLE - C3 CLASS BALL SCREWS WITH PRETENSION ON ALL AXES - FANUC AC SERVO DRIVE MOTORS - COOLANT SYSTEM WITH GRUNDFOS 3/4HP COOLANT PUMP - DUAL CHIP AUGERS - CHIP WASH DOWN SYSTEM - ENCLOSED SPLASH COVERS - ELECTRICAL CABINET HEAT EXCHANGER - FOUNDATION AND LEVELING KIT - HIGH INTENSITY WORK LIGHT - M CODE CONTROLLED AIR BLOWER - M CODE AUTOMATIC POWER OFF - MAINTENANCE TOOL KIT - ROLLER LINEAR GUIDE WAY - OIL SKIMMER - OIL TYPE SPINDLE CHILLER - OPERATION & MAINTENANCE MANUALS - DOOR INTERLOCK - BIG PLUS SPINDLE - CTS CAPABLE WARRANTY: 2 YEARS LIMITED WARRANTY ON FANUC CONTROL AND COMPONENTS 1 YEAR LIMITED WARRANTY ON MACHINE PARTS Page 7 of 10

8 APC TABLE YAMA SEIKI AV860 + APC V13.5 Page 8 of 10