BOOKLET MAKER BLM6700

Transcription

1 BOOKLET MAKER BLM6700 INSTALLATION MANUAL V001 RI

2 About this manual Machines have much in common but there are differences because they can be mirrored, have different colours or additional options. Therefore the machine on the pictures in this manual may be different. This machine must be installed by a qualified technician. V001 RI

3 TITLE PAGE ABOUT THIS MANUAL... 2 CONTENTS SAFETY GENERAL BASIC INFORMATION INSTALLATION REQUIREMENTS Tools Parts (Supplied) PREPARING THE BLM MECHANICAL INSTALLATION BLM behind RTM BLM behind HCS ELECTRICAL INSTALLATION Tapping the Transformer Connecting the RTM Connecting the HCS FINALIZING INSTALLATION SYSTEM SETUP SYSTEM SETUP LANGUAGE SETUP BLT TRIM ZERO SETUP STR THICKNESS DETECTION SETUP JOB TESTING TECHNICAL INFORMATION...29 V001 RI

4 1. Safety Carefully read the Safety InBLMuction Document (DBCH V000) before installing, servicing or operating your equipment. V001 RI

5 2. General With the addition of the BLM Booklet Maker to the SDD product range, a cost effective full-bleed solution is available which has a small footprint and is easy to operate. This machine is designed with high reliability in mind resulting in cost effective operation due to long production with minimal service requirements. The Booklet Maker BLM6700, further referred to as BLM, is the core of the Booklet Maker system line as if they were one and is fully modular. This manual specifically describes the installation of the BLM6700 only (when a complete system line with a Front Trimmer, 2-Side Trimmer and Square fold is already installed). The BLM is used for folding and stapling a booklet. Booklets with a maximum of 30 sheets can be stapled. Operating the BLM and adjusting the settings is achieved via the User Interface (UI). The BLM is for on-line use behind the Océ DP-line and Canon ImagePRESS digital printers equipped with a HCS3-stacker. Installation instructions for the other modules in this line can be found in their respective manuals. V001 RI

6 3. Basic Information Study the picture below to become familiar with the main components. Orientation is based on the paper flow direction. Rear Front Right Left Top Bottom 7 No. Description 1 Top Cover 2 Paper Infeed 3 Operator side (Left) 4 User Interface (UI) 5 Power switch (inside) 6 Booklet Outfeed 7 Fold stop outfeed V001 RI

7 4. Installation 4.1 Requirements Tools Description Wrench 7mm Wrench 24mm Allen key 5mm Parts (Supplied) Description Qty HCS Aligment Kit 1 Termination plug female 1 Termination plug male 1 Power cable 2,5 mtr 1 Interlock Jumper 2 Communication cable 4,5mtr 37 sub-d 1 V001 RI

8 4. Installation (continued) 4.2 Preparing the BLM A B Fig. 1 Fig. 2 Fig Loosen Right Cover. The Right (Fig. 2) Cover is secured with 1 Hexagon M4 bolts [A] (Fig. 1). Loosen bolt [A] but do not remove it. 2. Remove Right Cover. Close the Top Cover, lift the Right Cover slightly up and disconnect the grounding cable. Remove the Cover from the machine (Fig. 2). 3. Loosen Left Cover. The Left Cover (Fig. 3) is secured by the Hexagon M4 bolts [B] (Fig. 1) of the User Interface. Loosen both bolts [B] but do not remove them. 4. Remove Left Cover. Lift User Interface and Left Cover slightly up. Disconnect ground wire and remove Cover from Machine (Fig.3). V001 RI

9 4. Installation (continued) 4.2 Preparing the BLM (continued) C Fig. 4 Fig Loosen Upper Nuts. Loosen the Upper Nuts [C] of all four wheel bolts with a 24mm wrench (Fig. 4). 6. Loosen Docking Bracket. Loosen the two Bolts of the Docking Bracket. (Fig. 5). V001 RI

10 4. Installation (continued) 4.3 Mechanical Installation BLM behind RTM B A Fig. 6 Fig. 7 Fig. 8 Fig Positioning BLM. Position the BLM behind the RTM (Fig. 6). 2. Connect BLM. Line up the center pin [A] of the BLM Docking Bracket (Fig. 7) with the center recess on the RTM and push the BLM into place till the clamps [B] lock. 3. Align BLM with BLT. Use the holes in the bar on the BLM with the holes in the frame of the RTM on left (Fig 8) and right (Fig. 9) for vertical and horizontal alignment. 4. Adjust BLM vertically. Adjust the vertical alignment of the BLM (Fig. 8-9) by moving the machine left or right as required. V001 RI

11 4. Installation (continued) 4.3 Mechanical Installation BLM (continued) BLM behind RTM (continued) C Fig. 10 Fig. 11 D Fig. 12 Fig Tighten Docking Bracket. When correct tighten the two Docking Bracket bolts with a 5mm Allen Key (Fig. 10). 5. Adjust BLM horizontally Adjust the height of the BLM by turning wheel bolts [C] with a 24mm wrench as required.(fig. 11). 6. Check height BLM. Check if the Top Cover of the BLM is at the same height as the RTM and the BLM is level (Fig. 12). 7. Tighten Upper Nuts. When the height of the BLM is correct and level, tighten the Upper Nuts [D] (Fig. 13). V001 RI

12 4. Installation (continued) 4.3 Mechanical Installation BLM (continued) BLM behind HCS A Fig. 14 Fig. 15 HCS3 HCS3 Fig. 16 Fig Prepare HCS. Remove bolts [A] from HCS Outfeed Cover (Fig. 14). 2. Take HCS Aligment Kit. Take HCS Alignment Kit from BLM Accessory box. (Fig. 15). 3. Install HCS Alignment Kit. Mount the HCS Aligment kit with the correct HCS labels (HCS2 or HCS3) facing outward. Start on right side with supplied Bolt (Fig. 16). Next mount on left with Bolt supplied (Fig. 17) but do not tighten both bolts. V001 RI

13 4. Installation (continued) 4.3 Mechanical Installation BLM (continued) BLM behind HCS (continued) B Fig. 18 Fig. 19 D C Fig. 20 Fig Aligning HCS Alignment Kit. Make sure that the HCS Alignment Kit is parallel with the HCS Outfeed slot (Fig. 18). 5. Finalizing Alignment Kit. When the HCS Alignment Kit is fully aligned, tighten the Mounting Bolts [B] (Fig. 19). 6. Positioning BLM. Position the BLM behind the HCS (Fig. 20). 7. Connect BLM. Line up the center pin [C] of the BLM Docking Bracket (Fig. 21) with the center recess on the HCS and push the BLM into place till the clamps [D] lock. V001 RI

14 4. Installation (continued) 4.3 Mechanical Installation BLM (continued) BLM behind HCS (continued) Fig. 22 Fig. 23 E Fig. 24 Fig Align BLM with HCS. Use the holes in the bar on the BLM with the holes in the Alignment Kit on the HCS on left (Fig 22) and right (Fig. 23) for vertical and horizontal alignment. 9. Adjust BLM vertically. Adjust the vertical alignment of the BLM (Fig ) by moving the machine left or right as required. 10. Tighten Docking Bracket. When correct tighten the two Docking Bracket bolts with a 5mm Allen Key (Fig. 24). 11. Adjust BLM horizontally. Adjust the height of the BLM by turning wheel bolts [E] with a 24mm wrench as required.(fig. 25). V001 RI

15 4. Installation (continued) 4.3 Mechanical Installation BLM (continued) BLM behind HCS (continued) F Fig. 26 Fig Check height BLM. Check that the Top Cover of the BLM is level (Fig. 26). 13. Tighten Upper Nuts. When the height of the BLM is correct and level, tighten the Upper Nuts [F] (Fig. 27). V001 RI

16 4. Installation (continued) 4.5 Electrical Installation Tapping the Transformer The Booklet Maker is only to be connected to an approved electrical system which is rated at a maximum of 16A and protected by circuit breakers. Make sure the BLM power cord is disconnected from a power source. A B Fig. 28 Fig. 29 C Fig. 30 Fig. 31 Step. Action Remarks 1. Remove Infeed Cover. Remove Infeed Cover by loosening Hex bolts [A] and removing Hex bolt [B]. (Fig. 28). Next remove Cover to gain access to Transformer (Fig. 29). 2. Check terminal setting. Check to which terminal [C] lead L is connected. Fig.30 shows a transformer tapped for 230V [A]. 3. Set correct line voltage. If required, connect lead to the appropriate line voltage terminal. (Fig. 30). 4. Mount Infeed Cover. Mount Infeed Cover by reversing step 1 above. 5. Check Disconnect label. Disconnect label for the appropriate line voltage should be placed on the right side of the terminal board. Replace if required. (Fig. 31). V001 RI

17 4. Installation (continued) 4.5 Electrical Installation (continued) Connecting the RTM A Fig. 32 Fig. 33 B C Fig Connect Communication Cable in RTM. 2. Lead Communication Cable into BLM. 3. Connect Communication Cable in BLM. Connect the Communication Cable [A] in the RTM on the Interface Output connector (Fig. 32). Lead the Communication cable from the RTM through the opening on the right side of the BLM (Fig. 33) to the Terminal Board under the Infeed (Fig. 34). Connect the Communication Cable in the 37 pin sub-d socket in the BLM [B]. (Fig. 34). 4. Connect Power Cable in BLM. Connect the Power Cable in the socket in the BLM [C]. (Fig. 34). V001 RI

18 4. Installation (continued) 4.5 Electrical Installation (continued) Connecting the HCS B C Fig. 35 Fig Connect Communication Cable. Plug one side of the Communication cable in the appropriate socket in the HCS and lead other end through the opening on the right side of the BLM (Fig. 35) to the Terminal Board under the Infeed (Fig. 36). 2. Connect Communication Cable in BLM. Connect the Communication Cable in the 37 pin sub-d socket in the BLM [B]. (Fig. 36). 3. Connect Power Cable in BLM. Connect the Power Cable in the socket in the BLM [C]. (Fig. 36). V001 RI

19 4. Installation (continued) 4.6 Finalizing installation 1. Final check. Check all mechanical and electrical connections. 2. Place and secure Covers. Reverse the procedure on page 8 to place back and secure Covers on the BLM. V001 RI

20 5. System Setup 5.1 System Setup Fig. 37 Fig. 38 Fig. 39 Fig Open BL and STR Top Covers. 2. Turn on BLM and STR. Make sure STR Trim Waste Bin Drawer is closed. 3. Close BLM and STR Top Covers. 4. Enter [Admin] menu. Press the [Admin] button when [Ready] is displayed in the top left corner (Fig. 37). 5. Enter [System Setup] menu. Use the / buttons to select [System Setup] and press the [Enter] button. (Fig. 38). 6. Select [System Setup]. Select the correct System Setup with as per the Booklet Maker line installed (2 / 10, 4 / 10, 6 / 10 etc.) (Fig. 39). Press [Enter] to confirm. 7. System restarts. System restarts (Fig. 40). V001 RI

21 5. System Setup (continued) 5.1 System Setup (continued) Fig Check settings. Check that all settings are available for the Booklet Maker Line installed. (Fig. 41): Staple = BLM Front Trim = BLT Side Trim = STR Square Fold = SFM V001 RI

22 5. System Setup (continued) 5.2 Language Setup Fig. 42 Fig. 43 Fig Enter [Admin] menu. Press the [Admin] button when [Ready] is displayed in the top left corner (Fig. 42). 2. Enter [Language:] menu. Use the / buttons to select [Language:] and press the [Enter] button (Fig. 43). 3. Select Language. Use the / buttons to select the correct Language (Fig. 44). Press [Enter] to confirm. 4. Press. Press [Return] to return to the Main Menu. V001 RI

23 5. System Setup (continued) 5.3 BLT Trim Zero Setup The BLT Trim Zero Value is set based on the BLT in the Booklet Maker line. Fig. 45 Fig. 46 Fig. 47 Fig Read out Trim Zero Value. Open BLT Top Cover and read out Trim Zero Value on the NVM Value no. 1 label above the Infeed. (Fig. 45). 2. Enter [Admin] menu. Press the [Admin] button when [Ready] is displayed in the top left corner (Fig. 46). 3. Select [Service] menu. Use the / buttons to select [Service] and press [Enter] (Fig. 47). 4. Enter [Service] menu. Follow on-screen instructions to enter [Service Access Code] (Fig. 48). Press [Enter] to enter Service Menu. V001 RI

24 5. System Setup (continued) 5.3 BLT Trim Zero Setup (continued) Fig. 49 Fig. 50 Fig. 51 Fig Select BLT. Use the / buttons to select the BLT (Fig. 49). Press Enter to confirm. 6. Select [NVM] setting. Use the / buttons to select [NVM] and press [Enter] (Fig. 50). 7. Select [Trim Zero] setting. Use the / buttons to select NVM no. 1 [Trim Zero] and press [Change] (Fig. 51). 8. Enter Trim Zero Value. Enter [New Value(Dec):] as read off from label in BLT with + / - buttons (Fig. 45). Press [OK] to confirm (Fig. 52). V001 RI

25 5. System Setup (continued) 5.3 BLT Trim Zero Setup (continued) Fig. 53 Fig Return to Main Menu. Press [Return] twice (Fig. 53) followed by [Exit] (Fig. 54) to return to the Main Menu. 10. System restarts. System restarts (Fig. 40). V001 RI

26 5. System Setup (continued) 5.4 STR Thickness Detection Setup NVM Stop if booklet too thick is a value set to warn the Operator that a booklet is to thick to trim. There are 3 different warning settings as follows: Value 1 Value 2 Value 3 Booklet too thick (STR003) SOFT STOP: booklet transported outside the machine Booklet too thick! not trimmed (NO STOP: only message in UI display Booklet too thick (STR108) (HARD STOP: booklet still inside the machine) Fig.55 Fig.56 Fig.57 Fig Enter [Admin] menu. Press the [Admin] button when [Ready] is displayed in the top left corner (Fig. 55). 2. Select [Service] menu. Use the / buttons to select [Service] and press [Enter] (Fig. 56). 3. Enter [Service] menu. Follow 0n-screen instructions to enter [Service Access Code] (Fig. 57). Press [Enter] to enter Service Menu. 4. Select STR. Use the / buttons to select the STR (BLT6702) (Fig. 58). Press Enter to confirm. V001 RI

27 5. System Setup (continued) 5.4 STR Thickness Detection Setup (continued) Fig. 59 Fig. 60 Fig. 61 Fig Select [NVM] setting. Use the / buttons to select [NVM] and press [Enter] (Fig. 59). 6. Select [Booklet too thick] setting. Use the / buttons to select NVM no. 6 [Stop if Booklet too thick] and press [Change] (Fig. 60). 7. Enter Booklet too thick warning value. Enter [New Value(Dec):] 1, 2 or 3 with + / - buttons and press [OK] to confirm (Fig. 61). 8. Return to Main Menu. Press [Return] twice (Fig. 62) followed by [Exit] (Fig. 54) to return to the Main Menu. 9. System restarts. System restarts (Fig. 40). V001 RI

28 6. Job Testing Refer to following Operator Manuals to run a job for testing purposes: DBCB V000 BLM6700 Operator Manual DBCB V000 STR6702 Operator Manual Refer to following Service Manuals in case of errors when running a job: DBCR V000 BLM6700 Service Manual DBCR V000 STR6702 Service Manual DBCR V000 BLT6989 Service Manual DBCR V000 SFM6904 Service Manual V001 RI

29 7. Technical Information Capabilities: Compatibility: Océ DP-line & Canon ImagePRESS equipped with HCS-3 stacker Physical: Operational On Pallet in box Height 1150mm 1300mm Width 700mm 800mm Length 910mm 1200mm Weight 165 Kg 215Kg Booklet: Width Length Min. paper size: 140mm 248mm Max. paper size: 320mm 470mm Paper Weight (min-max): Max. number of sheets: 60 g/m2-300 g/m2 30 sheets of 80 g/m2 Technical: Speed: A4 A3 Noise Level (max) 2980 booklets/hour 2610 booklets/hour 70dB Electrical: Power source: 50Hz: 220/230V, 4.0A 60Hz: 220/230V, 4.0A 60Hz: 100/110/120/127V, 8.0A (upon request) Environmental: Temperature Range +17 to 32 C Humidity Range 30% 65% RH V001 RI

30 Your Partner in Short Term, Turnkey Solutions. December August SDD SDD. B.V. IlluBLMations and and specifications do do not not necessarily apply apply to the to the standard version of machines in in all all local local markets. Technical specifications subject subject to change to change without without prior prior notice. All products mentioned in this brochure are claimed as as trademarks or or registered trademarks of their of their respective companies. SDD B.V. Brinkerweg GD Emst The Netherlands Phone: +31 (0) Fax: +31 (0) info@sdd.nl V001 RI