01 b ENGEL INJECTION MOULDING MACHINE e-motion 740H/310W/180 T combi Technical data and equipment according to data sheet

Transcription

1 01 b ENGEL INJECTION MOULDING MACHINE e-motion 740H/310W/180 T combi Technical data and equipment according to data sheet 02 b Machine execution for processing of: THERMOPLAST CLAMP UNIT: 03 b Platens in standard execution Layout according to Euromap: EMP 04 b stationary platen with locating diameter in standard execution 160 mm 05 b moving platen Breakout without centering: 60 mm 06 b Ejector piling with quick coupling for center ejector rod 07 b Preparation for single hydraulic corepull on moving platen. incl. check valve, pressure release and interface for servo-hydraulic-aggregat size 1. OPT b Preparation for single hydraulic corepull on fixed platen. incl. check valve, pressure release and interface for servo-hydraulic-aggregat size 1. OPT b Hydraulic power pack - Size I 30 l/min integrated, with servo hydraulic OPT b Base extended by 200 mm 11 b Interface for external guarding to allow machine to operate with non-operator gate open. Protection by additional external guarding is required 12 b "Autoprotect"-precision mold protection. even learning system with force monitoring incl. mold protection sensor 13 b "Autoprotect"-injection monitoring. Selectable monitoring of speed, pressure or cavity pressure. 15 b zone mold heating control. Includes additional temperature control cards. Connections according to Euromap 14

2 102 b Pneumatic valve gate control - 4 circuits execution 5/2 Way 1/2 inch OPT b increased clamp speed 17 b toggle with central lubrication and oil recirculation INJECTION UNIT H (horizontal arranged): Compact injection unit in modular design. The servodrive for injection with high resolution measuring system guarantees best precision and repeatability. Injection and back pressure is detected by a measuring diaphragm directly on plasticating screw support. Plasticating is also powered by servo drives. Barrels, plasticating screws and check valves of Engel hydraulic machines are useable. The choice of diameter, geometry and material allows a perfect combination for specific processing conditions. Cooling of feed throat is controlled. The comfortable access ensures a very short set-up time. 18 b Premium-execution (injection speed 450 mm/sec - see as per data sheet) 19 b injection unit swivelling 20 b Interface for barrel identification coding 21 b Hopper support, moveable (hopper not included in shipment) 22 b Universal adaptor for hopper / conveyor, located on movable hopper suppport 100 b Injection unit with surrounding covering incl. safety door BARREL AND SCREW ASSEMBLY: A variety of choices of diameter, materials and geometry from standard selections allow the assembly of a customized package to suit any application. Barrel execution: 24 b barrel M3 higher abrasion and corrosion resistant working range up to 350 degrees C 25 b additional price for barrel L/D 24

3 Screw execution: 99 b additional price for Barrier-screw S8 diameter 40 mm, with mixing head, L/D 24 abrasion resistant incl. check valve R9b for processing of thermoplastics 27 b check assembly special as Mucell with short stroke OPT Nozzle execution: 116 b Open nozzle in special execution 117 b straight shot nozzle in special execution barrelhead thread M45x3 orifice: 6 mm snorkel D15,5 d9, snorkel 16 mm long OPT Barrel heating: 29 b volt barrel and nozzle heaterbands 30 b Ceramic heaterbands 31 b Additional quick disconnect on nozzle heater 32 b Insulating blanket for heater bands INJECTION UNIT W (Piggyback, on top of primary): Compact injection unit in modular design. The servodrive for injection with high resolution measuring system guarantees best precision and repeatability. Injection and back pressure is detected by a measuring diaphragm directly on plasticating screw support. Plasticating is also powered by servo drives. Barrels, plasticating screws and check valves of Engel hydraulic machines are useable. The choice of diameter, geometry and material allows a perfect combination for specific processing conditions. Cooling of feed throat is controlled. The comfortable access ensures a very short set-up time. 33 b High speed execution (increased injection speed - according to data sheet) 34 b injection unit swivelling 35 b nozzle spacing for EM-combi with injection unit in W-execution Nozzle_spacing 160,0 mm OPT130688

4 36 b Hopper support, moveable (hopper not included in shipment) 37 b Universal adaptor for hopper / conveyor, located on movable hopper suppport 101 b Injection unit with surrounding covering incl. safety door BARREL AND SCREW ASSEMBLY 2: A variety of choices of diameter, materials and geometry from standard selections allow the assembly of a customized package to suit any application. Barrel execution: 39 b barrel M3 higher abrasion and corrosion resistant working range up to 350 degrees C 40 b additional price for barrel L/D 24 incl. 1 additional barrel heating Screw execution: 41 b additional price for Barrier-screw S8 diameter 35 mm, with mixing head, L/D 24 abrasion resistant incl. check valve R9b for processing of thermoplastics 42 b check assembly special as Mucell with short stroke OPT Nozzle execution: 118 b Open nozzle in special execution 119 b straight shot nozzle in special execution barrelhead thread M45x3 orifice: 6 mm snorkel D15,5 d9, snorkel 16 mm long OPT Barrel heating: 44 b volt barrel and nozzle heaterbands 45 b Ceramic heaterbands 46 b Additional quick disconnect on nozzle heater

5 47 b Insulating blanket for heater bands CONTROLS/ELECTRICAL: 103 b CC200 A02 control package including: - "Windows" style display with 15" TFT-color Touch Screen - Data storage via USB interface - Ethernet network interface - Freely programmable cycle sequence supported by graphical symbols - Screen pages configurable - e-help - Notepad - Alarm Messaging via - weekly timer - Micrograph - Microplast - PD-log Screen text english: EN spanish: ES 49 b Incoming voltage (by IT or FI-used power systems a disconnecting transformer for servo drives is requested) 3X380V+N+PE/50HZ 104 b Disconnecting transformer for servodrives OPT b ecograph for energy analysis of IMM 105 b Additional language(s) for screen text italian: IT french: FR 106 b Additional language for e-help Screen text spanish: ES 53 b Access rights with key card 94 b Interface for material or colour feeder via dry contact (contact is closed during plasticizing) placed in or near the electric distribution box for cylinder heatings. OPT b Interface for freely programmable dry contacts (terminal strip) (4x digital output, 4x digital input) 56 b Interface for temperature control units data protocol Engel, phys. type: RS485 placing clamp side: CLA

6 57 b Interface for robot/automation. Does not include power supply receptacle (Euromap 67 / AN-146) 58 b Extension interface for robot/automation (Euromap 67 / AN-146) by signals of the 2nd corepull group 59 b Extension interface robot/automation (Euromap 67 / AN-146) for syncronisation of clamp and ejector with robot 98 b Extension Interface Euromap 67 / Additional signals wired onto 50-pole HTS of the interface Euromap 67 / "Access demand safety gate" wired on pin ZC8 (= signal from machine to robot) - "Access release safety gate" wired on pin A5 (= signal from robot to machine) OPT b Three phase receptacle 32A (for interfaces Euromap 67 / Euromap 67.1 / AN-146) 61 b Minicam Setup assistance for process parameters based on an expert system 62 b Single-phase, 230V service receptacle Schuko 16A:SS1 63 b Single-phase, 230V receptacle located at clamp end, non-operator side Schuko 16A:2P1 95 b Single-phase, 230V receptacle loacted on non-operator side in or near the electric distribution box for cylinder heatings Schuko 16A OPT b Single-phase, 230V receptacle located at non-operator side, outside injection door Schuko 16A:2P1 65 b Three-phase receptacle, 10A / 16A located at clamp end, non-operator side CEE, 16A:3P1 66 b Three-phase receptacle, 10A / 16A located at non-operator side, outside injection door CEE, 16A:3P1

7 107 b e-factory.license license for all e-factory products (not for EMX) 108 b screen pages for e-factory.observer screen page for process stability at the controller. (not for EMX) MEDIA: 67 b Pneumatic air supply maintenance unit for customer-supplied pneumatics (Filter/Regulator) 68 b Solenoid operated pneumatic valve 5/2-ways, R1/2" ports, mounted on stationary platen. For airblow only. 69 b Solenoid operated pneumatic valve 5/2-ways, R1/2" ports, mounted on moving platen. For airblow only. (SP) 70 b pecial execution of air valves: - each valve with own air supply - incl. pressure reducer and manometers for pressure setting & monitoring - 4 valves piping at stationary and 2 valves piping at moveable platen - manometers and screws mounted outside of the mould area at fixed platen, operators side OPT b manual operation of pneumatic valve 5/2-ways with open safty gate Attention: The customer or operator of the machine is responsible that the pneumatic valve will be used for blowing only. The use of the pneumatic valve is directed in the operator manual. A written confirmation by the customer is necessary. OPT b Automatic grease lubrication system 73 b Oil central lubrication for lever 74 b Oil central lubrication 75 b Oil-bath lubrication of injection unit 76 b Separate water terminals for machine and mould cooling 77 b Water flow control manifold 0-30 l/min, 6-circuits

8 incl. thermometers 78 b cooling water piping 2 inch from end of injection unit to moving and fixed platen without distributors OPT b automatic cooling water switch off with push buttom 81 b ball check valve for each cooling water connection 82 b water flow control circuits routed to R3/8" bulkhead manifolds: 3 circuits to each platen. High temperature rubber hoses (100 deg. C) routed to moving platen via cabletrack on non-operator side (max. pressure - 4 bar). Flow control manifold not included. 83 b If the machine will be delivered with robot, it will not be installed onto the machine for pre-acceptance at ENGEL Austria MISCELLANEOUS PACKAGES: 84 b execution as per European Norm EN b connecting cable for mould heatings length approx. 2,5 m OPT LABELLING/PAINTING 85 b Labelling german: DE 109 b Labelling bilingual english: EN spanish: ES 86 b Standard painting (ENGEL light green/black grey and grey) SUPPLEMENTAL EQUIPMENT: 87 b program "virt mould" for viewing and revising of parameter settings and for process optimization on PC incl. simulation 88 b Levelling and vibration mounts in standard execution 89 b Spacers between levelling pads and machine base to increase floor clearance by 100 mm 90 b Machine delivery in one piece (clamp unit and injection unit H)

9 113 b Manual - 1 copy english: EN 114 b Additional Manual - 1 copy german: DE 111 b Additional Manual - 1 copy spanish: ES 92 b Contact-less stroke transducer 93 b If the machine will be delivered with robot, it will not be installed onto the machine for pre-acceptance at ENGEL Austria