Doc.No. NDP 192U-02. Electric Pump Controller CE-124P. Instruction Manual

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1 Doc.No. NDP 192U-02 Electric Pump Controller CE-124P Instruction Manual

2 1. Parts Name and Function 1) POWER LED Indicate that CE-124P is powered up. 2) START/STOP KEY (SELECTOR KEY) Used to start and stop the pump. SELECTOR KEY: Used to change the setting value in the mode setting. (See 5. Mode Setting.) 3) RUN LED Turns on when the pump is running and turns off when the pump shuts down. In the mode setting, it indicates the type of settings. 4) SENSOR LED A/B Indicate the status of the sensor in the pump. 5) RESET KEY (SETTING KEY) Used to reset the alarm or change the setting. SETTING KEY : Used to change the setting with a long press on the button. (See 5. Mode Setting.) 6) ALARM LED Turns on when the alarm is activated. In the mode setting, it indicates the setting value. 7) POWER CONNECTOR (DC24V) Accept the connector plug on the provided power cable. 8) SENSOR PORT (4 PIN) Accept a connector plug on a pump sensor. 9) SOLENOID VALVE CONNECTOR (3 PIN) Accept a connector plug on a solenoid valve. 10) AUX CONNECTOR (6 PIN) Accept the connector plug on the provided AUX cable for the counter output, remote control, and alarm output. 1

3 2. Standard Accessories The items listed below are all contained in the package. Power Cable for DC24V 1 pc AUX Cable 1 pc Instruction Manual 1 pc 3. Specifications Rating Model Supply Voltage Power Consumption Sensor CE-124P DC24V±10% Less than 10W NPN Open Collector Input Input Remort Signal Status No-voltage Contact or Open Collector Input Output Solenoid Valve Counter Alarm Transistor Output (Supply Voltage: DC24V : 0.3A) Transistor Output (Capacity: DC24V Max 0.3A) Transistor Output (Capacity: DC24V Max 0.3A) Dimensions W H L 130 mm 32 mm 114 mm Environment Resistance Casing Ambient Temp Ambient Humidity Molded ABS 0~50 (Above freezing) 35~85 %(Condensation free) Vibration Resistance 10~55 Hz (Amplitude 1.5 mm, X, Y, Z) Weight Approx. 250 g (Body only) 4. Operating Procedure 1) Start/Stop Pump 1. Follow the instruction manual provided with the pump to connect a sensor connector, solenoid valve connector, and power connector (DC24V) to CE-124P. 2. Turn on the power supply. 3. Press START/STOP KEY to run the pump. 2) Alarm Cancel Procedure 1. Reset the alarm by pressing and holding the RESET KEY until the ALARM LED turns off (more than 2 seconds). 2. Press START/STOP KEY to restart pump. 2

4 5. Mode Setting WARNING Be sure to stop the pump when changing each setting. You can change the alarm output setting and counter output setting in the mode settings. <NOTE> The factory default : Alarm output: 0 (alarm off) Counter output: 1 count per pulse 1) Alarm Output Setting Alarm Output : a function that monitors the time the pump takes to switch and activates the alarm if the pump doesn t switch in a specified period. The alarm is activated in the following cases: Air supply is shut off. Solenoid valve is broken. Pump stops due to breakage of a diaphragm. Sensor cable is disconnected. To change the alarm output setting, press and hold down the SETTING KEY for 5 seconds. The LED of TYPE OF SETTINGS will flash once per second during the setting. The alarm setting changes each time you press the key :Alarm - OFF Select this mode when an alarm is not required or if the pump cycle is less than 4 cycles/min. LED will not light up. :Alarm - 5 Seconds After Pump Stops If there is no signal from the pump cycle sensor for more than 5 seconds, the alarm will be activated. LED will flash once. :Alarm - 10 Seconds After Pump Stops If there is no signal from the pump cycle sensor for more than 10 seconds, the alarm will be activated. LED will flash twice. :Alarm - 20 Seconds After Pump Stops If there is no signal from the pump cycle sensor for more than 20 seconds, the alarm will be activated. LED will flash three times. To register your selection, press and hold down the SETTING KEY until the flashing LED turns off. 3

5 2) Counter Output Setting There are two modes for counting pump cycles. - 1 count per pulse : 1 signal is transmitted with every pump cycle. - 1 count per 10 pulse : 1 signal is transmitted with every 10 pump cycles. To change the counter output setting, press and hold down the SETTING KEY for 7 seconds. The LED of TYPE OF SETTINGS indicator will flash rapidly during the setting. The output setting changes each time you press the key. 1 count per pulse: LED flash rapidly 1 count per 10 pulse: LED flash once per second To register your selection, press and hold down the SETTING KEY until the flashing LED turns off. 3) Remote Control CE-124P can be operated by external equipment (signal) such as PLC. Status Control: Pump runs as long as a signal is being delivered and stops when there is no signal. (See 7. Input and Output Circuit Diagram ) <NOTE> STOP Priority Even when the remote control system is used, you can stop the pump in an emergency by pressing the START/STOP KEY. In this case, press the RESET KEY to reset the alarm. 6. Dimensions

6 7. Input and Output Circuit Diagram 5

7 4) Use of DC24V Power Supply When operating CE-124P with DC24V power supply, be sure to use the provided power cable (DC24V). Refer to the illustration below for detailed information about the connector. DC24V 0V <NOTE> Supply DC24V to the cable with the white marker. Supply 0V to the cable without a marker. 5) Counter Unit (Option) How to connect to CE-124P Counter has a connector that can be connected to AUX cable provided in CE-124P. Connect the counter to CE-124P as follows. 1. Attach the smaller connector on AUX cable to the connector on the counter. 2. Attach the larger connector on AUX cable to CE-124P. Note: The connector cannot be inserted to the wrong direction. Place it to the right direction and insert until it clicks. How to reset the display <By manual operation> Push the reset button under the display Reset Button <By remote operation> 1. Remove the connector located on the back of the counter. 2. Connect cables to #4 and #5 so that they can be short-circuited later. 3. Replace the connector to the counter before short-circuiting. 4. Short-circuit #4 and #

8 8. Optional Accessories No. Product Number Description Note Counter With 1 m extension cable Counter Extension Cable 1 m Sensor Extension Cable For DP-FE (2.5 m) Sensor Extension Cable For NDP-E (2.5m) Conversion Connector Old pump sensor (DIN PIN) CE-124P (2.5 pitch)) Switching Valve Assy Switching Valve Assy Switching Valve Assy Switching Valve Assy DC24V Solenoid Valve (Cable: 2m) for DP-5, 10, 20 FE Series and NDP-5-E Series DC24V Solenoid Valve (Cable: 2m) for DP-25, 38 FE Series DC24V Solenoid Valve (Cable: 2m) for NDP-20, 25-E Series DC24V Solenoid Valve (Cable: 2m) for NDP-40, 50, 80-E Series 9. Important Reminders <Handling> - Turn the unit off when connecting or disconnecting the CE-124P to sensors, solenoid valves, counters or the AUX cable. - Do not touch the connection terminals. <In Case of Power Failure> - If power supply is cut off, the START signal will be reset. - If power supply is cut off and supplied again when the alarm is operating, the alarm will be cancelled. <Environmental Conditions> - Input/Output wiring, power cables or high-tension cables may cause a malfunction caused by noise. In this case, use shielded cable (rated voltage 60V or more) or independent metal piping for the AUX cable. Also, make the distance as short as possible. - Keep equipment such as sensors or signal cables and the CE-124P away from any source of noise. - Keep the CE-124P free from water or oil. 7

9 10. Limited warranty This product is shipped to customers only after meeting strict inspection standards. If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below. 1) Warranty period This warranty will be valid for a period of 12 months after the date of purchase. 2) Warranty If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of this product is found defective, and is so verified by our company, the servicing cost will be fully born by our company. 3) Exclusion Even during the warranty period, this warranty does not cover the following: (1) Malfunction arising from use of parts other than manufacturer-specified genuine parts (2) Malfunction arising from misuse or operating errors, or lack of storage or maintenance care (3) Malfunction arising from use with a fluid that may cause corrosion, inflation or dissolution of the component parts of the product (4) Irregularity arising from repair made by other than by our firm, our regional office, dealer or authorized service personnel (5) Malfunction arising from modification of the product by other than authorized service personnel (6) Wear and tear of parts that must be regularly replaced in the course of normal operation, such as diaphragms, valve seats, balls, air switch sleeve valves and O-rings (7) Malfunction and/or damage due to transportation, moving or drop page of the product after purchase (8) Malfunction and/or damage due to fire, earthquake, flood or other force majeure (9) Malfunction arising from use of compressed air that contains impurities or excessive moisture, or use of gases or fluids other than the specified compressed air (10) Malfunction arising from use with a fluid that causes excessive abrasion or use of lubricating oil other than that specified for this product Furthermore, this warranty does not cover the rubber parts, or other parts that are subject to wear in normal operation, used in this product and its accessories. 4) Parts Parts for this product will be kept available for 5 years after discontinuation of production. Once years have elapsed after close of production, availability of parts for this product cannot be guaranteed. 8

10 YAMADA CORPORATION INTERNATIONAL DEPARTMENT No.1-3, 1-Chome, Minami-Magome, Ohta-ku, Tokyo Japan Phone: 81-(0) Fax: 81-(0) Website:www.yamadacorp.co.jp NDP192U

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