INDUSTRIAL PRODUCTS CATALOG

Transcription

1 INDUSTRIAL PRODUCTS CATALOG THE HIGH TEMPERATURE ADVANTAGE

2 THE HIGH TEMPERATURE ADVANTAGE Since 1978, Zetex and ZetexPlus fabrics, tapes and ropes have been recommended world-wide for shipbuilding, petro-chemical, power generation, mining, metal refining, and many other industrial applications. Zetex and ZetexPlus are proven, time-tested textiles: Zetex products are used for applications up to 1100 F (593 C) and ZetexPlus products are used for applications to 2000 F (1093 C). Materials have an average K-value of BTU/inch/hr/sq ft/ F. Zetex and ZetexPlus are not only high temperature resistant, but can also withstand cold temperatures to -100 F (-73 C). High dielectric strength and low constant of 5.9 to 6.4. Zetex and ZetexPlus fabrics are chemical resistant ~ resisting most acids, alkalies and solvents. The fabrics are also mildew resistant. Most fabrics are made from durable texturized amorphous silica yarns that are twice as strong as steel wire of same diameter. Expanded line of coated fabrics have low smoke emissions and are designed for fabrication. Aluminized Zetex fabric reflects 90% of radiant heat. Wide selection of weights, thicknesses, and widths. Fabrics are UL listed and exceed European EN407 industrial standards. Made in USA. ZetexPlus resists burn-through by a continuous flame. The temperature of the fabric on opposite side of flame measures only 179 F (82 C) with the probe 1 inch from the material. 1 Zetex and ZetexPlus Thermal Conductivity Vs. Mean Temperature K Value Zetex 2200 ZetexPlus 2200 Zetex Mean Temperature ( F) Average Physical Properties of Zetex Filament Specific Gravity 2.54 Moh Hardness 6.5 Contact angle with water, Degrees 0 Coefficient of Friction with Glass 1.0 Moisture Absobency (surface), percent up to 0.3 Moisture Regain none Tensile Strength, 72 F 700 F 1000 F 250,000 Tensile Modulus of Elasticity, 72 F 10.5 x 10 6 Hysteresis none Creep none Elongation at Break, percent 4.8 Elastic Recovery, percent 100

3 FABRICS Industrial Applications Newtex Industries offers an expanded line of fabrics for high temperature applications: Zetex and ZetexPlus fabrics are available in a wide range of weights, widths, and fabric treatments Silicone, PTFE, and other coatings Aluminum foil and aluminized fabrics Wire reinforced fabrics in 3 weights Newtex makes a wide variety of fabrics Zetex Fabrics Product MIL Spec Weight Thickness Width Description MIL-C oz./sq yd (inches) (inches) Zetex 300 HC Class , 60 Zetex 400 HC Class , 60 Zetex 600 HC Class , 60 Zetex , 60 Zetex , 60 Zetex , 60 Zetex , 60 Zetex , 60 Zetex Zetex fabrics are available: untreated, heat cleaned/heat treated, and with one-sided treatment for fabrication. Zetex fabrics can be dyed orange, red, green, blue or black. Zetex fabrics are also made in Industrial Grade. ZetexPlus Fabrics Product Weight Thickness* Width ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 * For base material only. Above fabrics are also made with Hi-Temp coating. Zetex 3400 Zetex 600 HC ZetexPlus 2200 &

4 FABRICS Industrial Applications Silicone Coated Fabrics Product Weight Thickness Width Zetex 500 S/S Zetex 575 S/S Zetex 1085 S/S Gray, Red Mats Product Weight Thickness Width Description oz./sq ft (inches) (inches) Zetex Glass Mat Zetex Glass Mat Zetex Glass Mat Z-Sil Silica Mat Newtex can now supply a full range of insulation products including 3 weights of silicone fabric. Newtex now has a glass mat in 3 weights and a new silica mat for high temperature applications. PTFE Fabrics Product Weight Thickness* Width Zetex (PTFE one side) Zetex (PTFE two sides) Zetex 600 Sintered PTFE Coated * 60 Zetex 1100 Sintered PTFE Coated *For base material only. Zetex Silicone 500, Zetex Glass Mat, Zetex 600 HC. Rewettable Adhesive Fabrics Product Mil Spec Weight Thickness Width Description Mil-C oz./sq yd (inches) (inches) Zetex 300 RW Class 4 or Zetex 400 RW Class Zetex 600 RW Tacky Gasket Fabric Product Approx. Weight Thickness Width Description lbs./linear yd (inches) (inches) Zetex Also available is Zetex 1000 W/Wire tacky gasket fabric. Zetex 1100 Sintered PTFE and Zetex PTFE. 3

5 Aluminum Foil/Aluminized Fabrics Product Mil Spec Weight Thickness* Width Description Mil-C oz./sq yd (inches) (inches) Zetex 600 Aluminum Foil Class * 60 Zetex 600 Aluminized , 56 Zetex 800 Aluminized Z-Temp 1000 SCI Liquid Alum. Coating * 60 Z-Temp 1200 W/Wire Liquid Alum. Coating *For base material only. Zetex Aluminum Foil and Aluminized fabrics reflect 90% of radiant heat. Wire-Reinforced Fabrics Product Weight Thickness* Width Zetex 800 W/W Zetex 1200 W/W Zetex 1400 W/W ZetexPlus 800 W/W * 60 ZetexPlus 1200 W/W * 60 ZetexPlus 1400 W/W * 60 *For base material only. Zetex 800 W/Wire conforms to Federal Specification HH-P-31F. (Each yarn contains two.0045" dia. wires of 304SS). Zetex 800 Aluminized APPLICATIONS Fabrics Zetex Zetex ZetexPlus Zetex Zetex Zetex Zetex Zetex Zetex Zetex Z-Temp Zetex Heat Treated ZetexPlus Rewet. Tacky Silicone PTFE Aluminized Alum. Liq. Alum. Z-Sil Cleaned w/wire Gasket Foil Coating Mat Expansion Joints, Flue Ducts Piping Insulation Elastomer Reinforcements Folded and Rubberized Gaskets Turbine Insulation Laminating Reflective Protection Gas and Liquid Filtration Acoustical Insulation Removable Pads Lagging Insulation Pads Standard roll length is 50 yards. Standard weight and thickness is + or - 10%. 4

6 FABRICS Welding Applications Newtex introduces an expanded line of fabrics for welding protection and fabrication into safety blankets, curtains, and shields. These fabrics are designed to protect personnel and equipment from sparks and molten metal splash for shipbuilding, power generation, petro-chemical and many other industrial applications. Z-SIL Z-SIL is a high silica fabric treated with a proprietary coating. With a melting point of 3000 F (1650 C) and continuous operating temperatures of up to 1800 F (980 C), it is an ideal material for stress relief and equipment protection. Z-Sil 600 and 1100 are made from continuous filament yarns; Z-Sil 1600 is made from texturized yarns. Z-PRO Z-PRO fabrics feature an abrasion resistant coating for tough welding applications that also helps to prevent wicking. Z-Pro is also available as glass/aramid fabric. ZetexPlus ZetexPlus is a texturized glass fabric with a proprietary high temperature treatment. Z-Shield Z-Shield fabric is excellent for fabrication. The most popular color is gold; also available in other colors. Z-Shield fabric helps to prevent wicking. Zetex Zetex 800 with bright safety orange color and Zetex 600, an 18 oz. fabric, are the most common Zetex fabrics used for welding. Zetex Salmon Zetex Salmon is an economical 15 oz. fabric available in salmon (pink) and black. Other colors also are available. Welding Fabrics Product Weight Thickness* Width Tucked Edges Available Z-Sil Z-Sil Z-Sil Z-Pro , 60, 72 Yes ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 ZetexPlus * 40, 60 Z-Shield , 60, 72 Yes Zetex 600 HT, TR * 40, 60 Yes Zetex 800 TR, Orange * 40, 60 Zetex 1000 TR * 40, 60 Zetex 1200 TR * 40, 60 Zetex 2200 TR * 40, 60 Zetex Salmon , 60 *For base material only. 5

7 ZETEX Z-SIL Z-PRO Z-SHIELD SALMON Z-Sil 600 and Z-Sil Z-Shield in gold with tucked edges. Fabrics Welding Spark, Spray Protection Fire, Flame Stress Stress Curtains Shield Protection Protection Relief Relief Blankets Arc Flash Barrier to 1100 F to 1800 F Grinding Shield (593 C) (980 C) Z-Sil Z-Pro ZetexPlus * Z-Shield Zetex Zetex Salmon *ZetexPlus 800 or heavier fabric APPLICATIONS 6

8 TAPES Newtex has a wide selection of Zetex and ZetexPlus tapes for lagging, insulation, and encapsulation. Zetex tapes can be used up to 1100 F (593 C) and ZetexPlus tapes up to 2000 F (1093 C). Zetex Tape Product Weight Thickness Width Zetex , 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex , 1, 1 1 2, 2, 3, 4, 5, 6 Zetex , 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 Zetex , 1, 1 1 2, 2, 3, 4, 5, 6 Zetex 1000 tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex tape in all styles available with pressure sensitive adhesive backing. Roll length is 100 ft. except for Zetex 3900 which is 50 ft. roll length. ZetexPlus Tape Product Weight Thickness* Width ZetexPlus * 1, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 ZetexPlus * 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 ZetexPlus * 1, 1 1 2, 2, 3, 4, 5, 6 ZetexPlus * 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 * For base material only. Zetex and ZetexPlus Tapes ZetexPlus 1000 tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex tape with Hi-Temp coating is also available. Zetex tape with Hi-Temp coating and ZetexPlus tape are available with pressure sensitive adhesive backing. Roll length is 100 ft. except for ZetexPlus 3900 which is 50 ft. roll length. Bolt Hole Tape Product Weight Thickness* Width Zetex , 1 1 2, 2, 2 1 2, 3 Zetex , 1 1 2, 2, 2 1 2, 3 ZetexPlus * 1, 1 1 2, 2, 2 1 2, 3 ZetexPlus * 1, 1 1 2, 2, 2 1 2, 3 * For base material only. Zetex bolt hole tape is also available with pressure sensitive adhesive backing. Zetex Industrial Grade bolt hole tape is also available. Roll length is 100 ft. Zetex 1000 Tape in wider widths Zetex Tadpole Tape 7 Tadpole Tape Bulb Diameters (in.): Overall Widths (in.): ZetexPlus tadpole tape also available. Roll length is 100 ft.

9 TAPES Industrial Grade Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex , 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex , 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex 1000 and 2500 Industrial tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex Industrial 1000 and 2500 with Hi Temp coating also available. Roll length is 100 ft. Rewettable Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex , 2, 3, 3, 4, 5, 6 Roll length is 100 ft. Industrial Grade Bolt Hole Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex , 1 1 4, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex , 1 1 4, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Roll length is 100 ft. Wire Reinforced Tape Style Weight Thickness* Width No. oz./sq yd (inches) (inches) Zetex 1400 W/W , 1 1 2, 2, 3 ZetexPlus 1400 W/W * 1, 1 1 2, 2, 3 * For base material only. Zetex tape w/wire is also available with pressure sensitive adhesive backing. Roll length is 100 ft. Zetex Industrial Tapes APPLICATIONS Zetex ZetexPlus Zetex Zetex Rewettable ZetexPlus Wire Reinf. TAPES Water and steam piping Hydraulic line protection Boiler tadpole gasket insulation Gasketing or door seals Lagging Electrical insulation BOLT HOLE TAPES Boiler gaskets Flange gaskets Oil refining, bubble tray gasket 8

10 ROPES & TUBING Twisted, braided, and square braided ropes are used for oven door seals, high temperature joint packing, hot top seals, and pipe insulation. Zetex and ZetexPlus tubing is used for high temperature applications to protect hydraulic or electrical lines and as cable and wire insulation. Rope Diameter (inches) Product 1 4" 3 8" 1 2" 5 8" 3 4" 7 8" 1" 1 1 4" 1 1 2" 2" 3" Twisted Rope Zetex Approx. Ft./Spool ZetexPlus Approx. Ft./Spool Z-Sil Approx. Ft./Spool Braided Rope Zetex Approx. Ft./Spool ZetexPlus Approx. Ft./Spool Square Braided Rope Zetex Approx. Ft./Spool ZetexPlus Approx. Ft./Spool Knitted Rope Z-Sil Approx. Ft./Spool Zetex Rope is sold in 25 lb. spools. ZetexPlus and Z-Sil Rope are sold by LF. Zetex and ZetexPlus Ropes Tubing Diameter (inches) Product 1 8" 1 4" 3 8" 1 2" 5 8" 3 4" 1" 1 1 4" 1 1 2" 2" 3" Braided Tubing: 1 16" Wall Thickness Zetex Approx. Ft./Spool ZetexPlus Approx. Ft./Spool Braided Tubing: 1 8" Wall Thickness Zetex Approx. Ft./Spool ZetexPlus Approx. Ft./Spool Zetex Tubing is sold in 25 lb. spools. ZetexPlus Tubing is sold by LF. APPLICATIONS Ropes Zetex ZetexPlus Z-Sil Coke oven door seals Expansion joint packing Furnace door insulation and seals Hot top seals Joint packing Tubing Zetex ZetexPlus Hydraulic or electrical line protection Severe abrasion applications Cable and wire insulation Hose cover protection 9 Zetex and ZetexPlus Tubing For higher temperature applications, contact Newtex for twisted and braided ceramic ropes.

11 BELTING Zetex high temperature belts are used for the transportation of high temperature glass, plastics, metals, and minerals. The most popular are aramid belts, with and without wire. Also available are PTFE coated glass belts with two types of edges: aramid selvage edge and aramid/ wire selvage edge. Zetex Belts Product Thickness Width Description (inches) (inches) Zetex 1100 Aramid w/wire to 48 Zetex 1200 Aramid w/wire and PAN to 48 Zetex 1300 Aramid to 48 Zetex 1500 PTFE coated glass, Aramid edge to 48 Zetex 1600 PTFE coated glass, Aramid/wire edge to 48 Temperatures 600 F to 1000 F Temperatures 800 F to 1000 F Temperatures 800 F to 1200 F APPLICATIONS Zetex 1500 Zetex 1100 Zetex 1200 Zetex 1600 Zetex 1300 Temperatures are material temperatures, subject to size of hot object and length of belt. Zetex Belting YARN & THREAD Newtex offers an expanded line of texturized yarns as well as threads. Zetex Yarn & Thread Style Number Description Yarn Texturized yarn 8-Cut Any yield from 3700 yds./lb. to 175 yds./lb. without overspray With two 304 S.S. wires.0045" diameter (800 yds./lb.) Thread N30/3 Aramid Sewing thread (8000 yds./lb.) N18-PTFE PTFE coated fiberglass sewing thread (2150 yds./lb.) N24-PTFE PTFE coated fiberglass sewing thread (1600 yds./lb.) Zetex Yarns and Threads. 10

12 Zetex and ZetexPlus fabrics meet or exceed one or more of the following specifications: UL 214 and NFPA Spec No 701 U L UL 723 Flame Spread is 0, Smoke Density is 0, Fuel Contributed is 0 US Coast Guard Spec No US Military Spec MIL-C US Military Spec MIL-I and NRC 1.36 Spec European BS EN407 standards UBC 43-1, NFPA 252, and California State Fire Marshall UL Listed Newtex makes a complete line of high temperature safety products. Call us for Safety Products Catalog or visit our web site. Newtex Industries is a leading integrated manufacturer of high-tech, heat resistant products for industrial and safety markets. Newtex products, under the Zetex and ZetexPlus brand names, include: heat resistant fabrics, welding fabrics, tapes, ropes, tubings, high temperature belting, and mat; fire entry, kiln, proximity, and approach suits; gloves, and mitts; aluminized safety clothing; and theater curtains. Newtex distributes its products to more than 60 countries. Headquarters: 8050 Victor-Mendon Road, Victor, NY USA Tel: 800/ Fax: 716/ sales@newtex.com Internet: Western U.S. Office and Distribution Center: Ninth Avenue South, Building D, Suite 3, Federal Way, WA Tel: 888/NEWTEX 1 Fax: 253/ Asia/Pacific Office and Distribution Center: Newtex Asia Pacific PTE LTD BLK 120 Richfield Industrial Centre Eunos Ave 7, Singapore Tel: Fax: thintern@mbox4.singnet.com.sg Newtex, Zetex, and ZetexPlus are registered trademarks of Newtex Industries, Inc. Z-Sil, Z-Pro, Z-Shield, and Zetex Salmon are trademarks of Newtex Industries, Inc. Made In USA 10/98