SAF INTRADISC plus - from 08/2000
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- Edward Crawford
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1 SA INTRADISC plus - from 08/2000 SA INTRAAX plus - from 01/2001 >Edition 6/2002 >>>
2 Contents GENERAL INORMATION Type codes for Module and INTRA series air suspension assemblies Overview of ride heights for INTRADISC plus Overview of ride heights for INTRADISC plus with steered trailing axle Track width/spring centre combinations for INTRADISC plus with steered trailing axles Overview of ride heights for INTRAAX plus Permitted centre of gravity heights IO/IU AIR SUSPENSION SERIES ON ROAD INTRAAX plus - rigid axles with drum brakes for 22.5 wheels Air suspension series IU / 33 Air suspension series IU / 28 Air suspension series IO / 33 Air suspension series IO / 28 INTRADISC plus - rigid axles with disc brakes for 19.5 and 22.5 wheels Air suspension series IU / 33 Air suspension series IU / 28 Air suspension series IO / 33 Air suspension series IO / 28 INTRADISC plus - rigid axles with disc brakes for 22.5 wheels Air suspension series IU / 33 Air suspension series IU / 28 Air suspension series IO / 33 Air suspension series IO / 28 INTRADISC plus - steered trailing axles with disc brakes for 19.5 and 22.5 wheels Air suspension series IU / 33 with hanger bracket Air suspension series IU / 28 with hanger bracket Air suspension series IO / 33 with hanger bracket Air suspension series IO / 28 with hanger bracket Air suspension series IU / 33 with crossmember Air suspension series IU / 28 with crossmember Air suspension series IO / 33 with crossmember Air suspension series IO / 28 with crossmember INTRADISC plus - steered trailing axles with disc brakes for 22.5 wheels Air suspension series IU / 33 with hanger bracket Air suspension series IU / 28 with hanger bracket Air suspension series IO / 33 with hanger bracket Air suspension series IO / 28 with hanger bracket Air suspension series IU / 33 with crossmember Air suspension series IU / 28 with crossmember Air suspension series IO / 33 with crossmember Air suspension series IO / 28 with crossmember
3 Contents AIR SUSPENSION SERIES O ROAD INTRAAX plus - rigid axles with drum brakes for 22.5 wheels Air suspension series IU / 27 Air suspension series IU / 31 Air suspension series IO / 27 Air suspension series IO / 31 INTRADISC plus -rigid axles with disc brakes for 19.5 and 22.5 wheels Air suspension series IU / 27 Air suspension series IU / 31 Air suspension series IO / 27 Air suspension series IO / 31 INTRADISC plus - rigid axles with disc brakes for 22.5 wheels Air suspension series IU / 27 Air suspension series IU / 31 Air suspension series IO / 27 Air suspension series IO / 31 AIR BAGS Air bag mounting - Air suspension series IO Air bag mounting - Air suspension series IU Air pressures for SA air suspension INTRADISC plus series IU with air bag SA 2619 V (max. diameter 300) Air pressures for SA air suspension INTRADISC plus series IU with air bag SA 2623 VK / 2923 V / 2918 V (max. diameter 350) Air pressures for SA air suspension INTRADISC plus series IO with air bag SA 2619 V (max. diameter 300) Air pressures for SA air suspension INTRADISC plus series IO with air bag SA 2623 VK / 2923 V / 2918 V (max. diameter 350) Air suspension components group Ref. No Air suspension components group Ref. No Air bag components group Ref. No Air suspension components group Ref. No Air bag components group Ref. No Air suspension components group Ref. No Air bag components group Ref. No
4 Contents HANGER BRACKETS AND CROSSMEMBERS unctional suspension arm, adjustable, for INTRADISC plus (steel) unctional suspension arm, adjustable, for INTRADISC plus (aluminium) INTRA hanger bracket Information Aluminium hanger bracket assembly IU/IO series 200 high Aluminium hanger bracket assembly IU/IO series 250 high Aluminium hanger bracket assembly IU/IO series 300 high Aluminium hanger bracket assembly IU/IO series 350 high Crossmember IU/IO series 200 high Crossmember IU/IO series 250 high Crossmember IU/IO series 300 high unctional suspension arm in pavers INTRADISC plus Type IO Air suspension brackets INTRAAX plus / INTRADISC plus SHOCK ABSORBERS INTRADISC plus shock absorber ride heights INTRADISC plus shock absorbers AXLE LITS INTRA plus two-side lift for steel hanger bracket INTRA plus two-side lift for crossmember INTRA plus two-side lift for aluminium hanger brackets Circuit diagram for two-side lift with lift axle control valve RECOMMENDATIONS OR REINORCEMENTS Reinforcement suggestion for hanger bracket fixing to vehicle chassis Reinforcement suggestion for hanger bracket fixing to vehicle chassis Hanger bracket assembly IU/IO series 200 high Hanger bracket assembly IU/IO series 250 high Hanger bracket assembly IU/IO series 300 high Hanger bracket assembly IU/IO series 350 high Air bag brackets welding recommendation Example: Installation of steered trailing axles in vehicle chassis
5 Contents INSTALLATION RECOMMENDATIONS AND TIGHTENING TORQUES Tightening torques Suspension arms - shock absorbers - air bags/steel hanger brackets Tightening torques Suspension arms-shock absorbers-air bags/aluminium hanger brackets Installation situation for INTRADISC plus / INTRAAX plus shock absorbers Installation situation for INTRADISC plus IU/IO shock absorbers Aluminium hanger bracket and suspension arm Installation situation for INTRADISC plus IU/IO shock absorbers Crossmember and suspension arm / steered axle / V = 110 Spare parts drawing for tightening torques Mounting of diaphragm brake cylinders and spring-loaded brake cylinders on SA axles Installation instructions / welding instructions INTRADISC plus GENERAL INORMATION Information on surface coating of SA components ABS installation SA steered trailing axle with stabilisation damper Description of design and function SA steered trailing axle with stabilisation damper Installation of the stabilisation damper Classification of exciter ring teeth to axle types Installation instructions for ABS cable Installation instructions for wear sensor cable for INTRADISC plus with KNORR continuous wear indicator Wear sensing Wheel mounting for axle series SK RB 9022 / SK RB 9019 Wheel mounting for steel wheels Wheel mounting for aluminium wheels SA NEWS SA-O-meter SA NEWS SA-O-meter - installation and position Axle assembly selection chart by vehicle type Cylinder overview INTRADISC plus
6 General Information
7 Type codes for Module and INTRA series air suspension assemblies X X OO / OO OO X OO X 1 Type Series Overall height in cm Hanger bracket height in cm Air bag bracket height in cm Trailing arm type Air bag type number Hanger bracket type E = single-leaf spring S = strengthened spring 43/43 N = trailing arm 38/38 without specification = with functional suspension arm (INTRA...) 27 = SA 2918V Ø = SA 2923VK Ø = SA 2618V Ø = SA 2926V Ø = SA 2923V Ø = SA 2619V Ø 300 Q = crossmember A = aluminium hanger bracket without specification = steel hanger bracket U = series with spring mounted under the axle INTRA series (low ride height) M = series with cranked spring mounted over the axle O = series with spring mounted over the axle INTRA series (high ride height) I = with functional suspension arm (INTRAAX plus series - from 01/2001 INTRADISC plus series - from 08/2000) P = with functional suspension arm (INTRADISC plus series - up to 08/2000) X = with functional suspension arm E = trailing arm (INTRAAX/INTRADISC series) L2 = 340 with spring mounted over the axle L2 = 315 with spring mounted under the axle H = with extended suspension arm fixing points and extended stroke without specification = suspension arm with L2 = = Letters are marked with X, numbers with O Example: IO40/ Q U27/2904E31Q
8 Overview of ride heights for INTRADISC plus Heights and weights with air bag Type 2619 V (E5 bag) L2 = 385 mm and axle SK RB 9022 K/H Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 25/ / IU 28/ / IU 30/ / IU 33/ / IU 35/ / IO 35/ / IO 37/ / IO 40/ / IO 42/ / IO 45/ / IO 47/ / IO 50/ / Heights and weights with air bag Type 2619 V (E5 bag) L2 = 385 mm and axle SK RB 9019 W Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 25/ / IU 28/ / IU 30/ / IU 33/ / IU 35/ / IO 35/ / IO 37/ / IO 40/ / IO 42/ / IO 45/ / IO 47/ / IO 50/ / Heights and weights with air bag Type 2923 VK (E2 bag) L2 = 385 mm and axle SK RB 9022 K/H Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 29/ / IU 31/ / IU 34/ / IU 36/ / IU 39/ / IU 42/ / IO 44/ (no lift) / IO 49/ (no lift) /
9 Overview of ride heights for INTRADISC plus Heights and weights with air bag Type 2923 VK (E2 bag) L2 = 385 mm and axle SK RB 9019 W Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 29/ / IU 31/ / IU 34/ / IU 36/ / IU 39/ / IU 42/ / IO 44/ (no lift) / IO 49/ (no lift) / ) Tolerance: % (due to the manufacturing process and tolerance of the axle beam wall thickness (+ 1.4 mm). Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. Weights: without wheel nuts, without brake cylinders, without air connections, only for track/spring centre 2040/1300, only for steel hanger bracket. IU suspension arm has the following L2 dimension: 385 mm IO suspension arm has the following L2 dimensions: 385 mm and 340 mm Offsets for the air bag on IU/IO suspension arm: 0 mm / 30 mm / 60 mm urther variants on request!
10 Overview of ride heights for INTRADISC plus with steered trailing axle Heights and weights with air bag Type 2619 V (E5 bag) L2 = 385 mm and axle SK RLB 9022 K/H Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 25/ / IU 28/ / IU 30/ / IU 33/ / IU 35/ / IO 35/ / IO 37/ / IO 40/ / IO 42/ / IO 45/ / IO 47/ / IO 50/ / Heights and weights with air bag Type 2923 VK (E2 bag) L2 = 385 mm and axle SK RLB 9022 K/H Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 29/ / IU 31/ / IU 34/ / IU 36/ / IU 39/ / IU 42/ / IO 44/ (no lift) / IO 49/ (no lift) / Heights and weights with air bag Type 2619 V (E5 bag) L2 = 385 mm and axle SK RLB 9019 K/W Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 25/ / IU 28/ / IU 30/ / IU 33/ / IU 35/ / IO 35/ / IO 37/ / IO 40/ / IO 42/ / IO 45/ / IO 47/ / IO 50/ /90 625
11 Overview of ride heights for INTRADISC plus with steered trailing axle Heights and weights with air bag Type 2923 VK (E2 bag) L2 = 385 mm and axle SK RLB 9019 K/W Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 29/ / IU 31/ / IU 34/ / IU 36/ / IU 39/ / IU 42/ / IO 44/ (no lift) / IO 49/ (no lift) / ) Tolerance: % (due to the manufacturing process and tolerance of the axle beam wall thickness (+ 1.4 mm). Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. Weights: without wheel nuts, without brake cylinders, without air connections, only for track/spring centre 2040/980, only for steel hanger bracket. IU suspension arm has the following L2 dimension: 385 mm IO suspension arm has the following L2 dimensions: 385 mm and 340 mm Offsets for the air bag on IU/IO suspension arm: 0 mm / 30 mm / 60 mm
12 Track width/spring centre combinations for INTRADISC plus with steered trailing axles with hanger brackets for 9 t axle load Track Spring centre rame centre (mm) (mm) (mm) with crossmember (110 mm offset and heights 200 mm / 250 mm / 300 mm) for 9 t axle load Track Spring centre rame centre (mm) (mm) (mm) with crossmember (160 mm offset and heights 200 mm / 250 mm / 300 mm) for 9 t axle load Track Spring centre rame centre (mm) (mm) (mm) urther variants on request! 03 / 2002
13 Overview of ride heights for INTRAAX plus Heights and weights with air bag Type 2619 V (E5 bag) L2 = 385 mm and axle SK RS 9042 SK 500 plus for 9 t axle load Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 25/ / IU 28/ / IU 30/ / IU 33/ / IU 35/ / IO 35/ / IO 37/ / IO 40/ / IO 42/ / IO 45/ / IO 47/ / IO 50/ / Heights and weights with air bag Type 2923 VK (E2 bag) L2 = 385 mm and axle SK RS 9042 SK 500 plus for 9 t axle load Series Ride height Hanger bracket Air bag bracket Lift / lower Weight 1) (mm) (mm) (mm) (mm) (kg) IU 29/ / IU 31/ / IU 34/ / IU 36/ / IU 39/ / IU 42/ / IO 44/ (no lift) / IO 49/ (no lift) / ) Tolerance: % (due to the manufacturing process and tolerance of the axle beam wall thickness (+ 1.4 mm). Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. Weights: for track width / spring centre 2040/1300, with automatic slack adjuster (7.5 kg per axle), without wheel nuts, for steel hanger bracket. IU suspension arm has the following L2 dimension: 385 mm IO suspension arm has the following L2 dimensions: 385 mm and 340 mm Offsets for the air bag on IU/IO suspension arm: 0 mm / 30 mm / 60 mm urther variants on request!
14 Permitted centre of gravity heights IO / IU Axle load Air suspension Centre of gravity height with bracket distance type kg 9000 kg U O U O Note: All dimensions in mm Steered trailing axle Centre of gravity height = Distance between road and centre of gravity of sprung mass The centre of gravity heights shown are based on the following data: Standard track widths and axle cross-sections refer to the relevant functional suspension arm centerline and axle load 0.34 g lateral acceleration Body roll approx. 3.5, not allowing for the body tilt and tyre deflection Tyre sizes with static radius of approx. 500 mm (with smaller tyres, the permissible centre of gravity height will be reduced accordingly) Stationary load or vehicles with suspended loads or tank vehicles (in particular vehicles for hazardous goods transport) we recommend a suspension assembly for an approx. 20 % larger centre of gravity height than the calculated vehicle centre of gravity height.
15 Air Suspension Series ON ROAD Rigid axles with drum brakes for 22.5 wheels
16 Air suspension series INTRAAX plus IU/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction Ø 146 K BL 178 S A V L G BH 227 max. Ø 300 SA 2619 V H 180 X Total axle travel Disc wheel mounting 10/280/335/22x M Note: min. 140 mm seating for air bag Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 25/ IU 28/ IU 30/ IU 33/ IU 35/ Axle type/axle load/brakes S/A G K V L Weight Tyres (example) Track width/bracket centre Axle width Baseplate centre Offset Air bag centre approx. 1) SK RS kg SNK 420 x / 65 R 22.5 Lengths in mm, weights in kg 2040/ ) 2040/ ) 2090/ ) ) ) = without wheel nuts and linkage adjusters Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385/65 R 22.5 (distance between tyre and air bag!) 3) = Spring-loaded brake cylinders can be fitted Ref. No.: IU-33-SKRS9042
17 Air suspension series INTRAAX plus IU/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 K S A 90 L BH 227 max. Ø 350 SA 2923 VK H X 200 Total axle travel G Disc wheel mounting 10/280/335/22x V 95 M Note: min. 200 mm seating for air bag Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 29/ IU 31/ IU 34/ IU 36/ IU 39/ IU 42/ Axle type/axle load/brakes S/A G K V L Weight Tyres (example) Track width/bracket centre Axle width Baseplate centre Offset Air bag centre approx. 1) SK RS kg SNK 420 x / 65 R / ) 2040/ ) 2090/ ) ) Lengths in mm, weights in kg 1) = without wheel nuts and linkage adjusters Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385/65 R 22.5 (distance between tyre and air bag!) 3) = Spring-loaded brake cylinders can be fitted Ref. No.: IU-28-SKRS9042
18 Air suspension series INTRAAX plus IO/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 K BH 227 max. Ø 300 SA 2619 V V H S 115 G 90 A X L 180 Total axle travel Disc wheel mounting 10/280/335/22x M Note: min. 140 mm seating for air bag Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 35/ IO 37/ IO 40/ IO 42/ IO 45/ IO 47/ IO 50/ Axle type/axle load/brakes S/A G K V L Weight Tyres (example) Track width/bracket centre Axle width Baseplate centre Offset Air bag centre approx. 1) SK RS kg SNK 420 x / 65 R 22.5 Lengths in mm, weights in kg 2040/ ) 2040/ ) 2090/ ) ) ) = without wheel nuts and linkage adjusters Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385/65 R 22.5 (distance between tyre and air bag!) 3) = Spring-loaded brake cylinders can be fitted Ref. No.: IO-33-SKRS9042
19 Air suspension series INTRAAX plus IO/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 K 90 BH 227 max. Ø 350 SA 2923 VK 65 A L G V 115 H 200 X Total axle travel Disc wheel mounting 10/280/335/22x M Note: min. 200 mm seating for air bag Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 44/ IO 49/ Axle type/axle load/brakes S/A G K V L Weight Tyres (example) Track width/bracket centre Axle width Baseplate centre Offset Air bag centre approx. 1) SK RS kg SNK 420 x / 65 R / ) 2040/ ) 2090/ ) ) Lengths in mm, weights in kg 1) = without wheel nuts and linkage adjusters Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385/65 R 22.5 (distance between tyre and air bag!) 3) = Spring-loaded brake cylinders can be fitted Ref. No.: IO-28-SKRS9042
20 Air Suspension Series ON ROAD Rigid axles with disc brakes for 22.5 and 19.5 wheels
21 Air suspension series INTRADISC plus IU/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 S A V L G BH max. Ø 300 SA 2619 V H 180 X Total axle travel 120 ET Brake calliper shown rotated Ø M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 25/ IU 28/ IU 30/ IU 33/ IU 35/ Tyres Axle type/axle load/brakes S / A G 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width V L V L approx. 1) bracket centre Offset Air bag centre Offset Air bag centre SK RB ET = 120 mm 9000 kg SB S 385 / 65 R /55 R / / / ) ) ) see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) 3) = Max. possible tyre size 425 / 55 R 19.5 (distance between tyre and air bag!) urther tyre sizes on request Ref. No.: IU-33-SKRB9019W-10
22 Air suspension series INTRADISC plus IU/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø BH S G max. Ø 350 SA 2923 VK 120 ET 65 V A L H 115 X 200 Total axle travel Brake calliper shown rotated Ø M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 29/ IU 31/ IU 34/ IU 36/ IU 39/ IU 42/ Axle type/axle load/brakes S / A G 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width V L V L approx. 1) bracket centre Offset Air bag centre Offset Air bag centre Tyres SK RB ET = 120 mm 9000 kg SB S 385 / 65 R /55 R / / / ) ) ) ) see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) 3) = Max. possible tyre size 425 / 55 R 19.5 (distance between tyre and air bag!) urther tyre sizes on request Ref. No.: IU-28-SKRB9019W-10
23 Air suspension series INTRADISC plus IO/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 A L BH max. Ø 300 SA 2619 V H X S G 180 Total axle travel 120 ET Ø V Brake calliper shown rotated M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 35/ IO 37/ IO 40/ IO 42/ IO 45/ IO 47/ IO 50/ Axle type/axle load/brakes S / A G 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width V L V L approx. 1) bracket centre Offset Air bag centre Offset Air bag centre Tyres SK RB ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / ) ) ) see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) 3) = Max. possible tyre size 425 / 55 R 19.5 (distance between tyre and air bag!) urther tyre sizes on request Ref. No.: IO-33-SKRB9019W-10
24 Air suspension series INTRADISC plus IO/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 S A V L G BH max. Ø 350 SA 2923 VK H X Total axle travel Ø ET Brake calliper shown rotated 95 M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 44/ IO 49/ Tyres Axle type/axle load/brakes S / A G 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width V L V L approx. 1) bracket centre Offset Air bag centre Offset Air bag centre SK RB ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / ) ) ) ) see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process. 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) 3) = Max. possible tyre size 425 / 55 R 19.5 (distance between tyre and air bag!) urther tyre sizes on request Ref. No.: IO-28-SKRB9019W-10
25 Air Suspension Series ON ROAD Rigid axles with disc brakes for 22.5 wheels
26 Air suspension series INTRADISC plus IU/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction BL 178 Ø BH max. Ø 300 SA 2619 V 65 S A 115 V L G H 180 X Total axle travel 120 ET Brake calliper shown rotated Ø M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 25/ IU 28/ IU 30/ IU 33/ IU 35/ Axle type/axle load/brakes S/A G V L Weight Tyres (example) Track width/bracket centre Axle width Offset Air bag centre approx. 1) SK RB 9022 ET = 120 mm 9000 kg SB S 385 / 65 R 22.5 Lengths in mm, weights in kg 2040/ / / ) see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) Ref. No.: IU-33-SKRB9022K
27 Air suspension series INTRADISC plus IU/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 L 90 G BH max. Ø 350 SA 2923 VK 65 V A H X S Total axle travel 120 ET Brake calliper shown rotated Ø M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 29/ IU 31/ IU 34/ IU 36/ IU 39/ IU 42/ Axle type/axle load/brakes S/A G V L Weight Tyres (example) Track width/bracket centre Axle width Offset Air bag centre approx. 1) SK RB 9022 ET = 120 mm 9000 kg SB S 385 / 65 R / / / ) see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) Ref. No.: IU-28-SKRB9022K
28 Air suspension series INTRADISC plus IO/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 A L BH max. Ø 300 SA 2619 V H X S 90 G 65 V Total axle travel 120 ET Brake calliper shown rotated Ø M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 35/ IO 37/ IO 40/ IO 42/ IO 45/ IO 47/ IO 50/ Axle type/axle load/brakes S/A G V L Weight Tyres (example) Track width/bracket centre Axle width Offset Air bag centre approx. 1) SK RB 9022 ET = 120 mm 9000 kg SB S 385 / 65 R 22.5 Lengths in mm, weights in kg 2040/ / / ) see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) Ref. No.: IO-33-SKRB9022K
29 Air suspension series INTRADISC plus IO/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction BL 178 Ø 146 S A V L G BH max. Ø 350 SA 2923 VK H X Total axle travel 120 ET Brake calliper shown rotated Disc wheel mounting 10/280/335/22x1.5 Ø M Note: min. 200 mm seating for air bag Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 44/ IO 49/ Axle type/axle load/brakes S/A G V L Weight Tyres (example) Track width/bracket centre Axle width Offset Air bag centre approx. 1) SK RB 9022 ET = 120 mm 9000 kg SB S 385 / 65 R 22.5 Lengths in mm, weights in kg 2040/ / / ) see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process 2) = Max. possible tyre size 385 / 65 R 22.5 (distance between tyre and air bag!) Ref. No.: IO-28-SKRB9022K
30 Air Suspension Series ON ROAD Steered trailing axles with disc brakes for 19.5 and 22.5 wheels
31 Air suspension series INTRADISC plus IU/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction Axle centre BL S DP ET A Ø V L G BH Brake calliper shown rotated 73 M MAX. Ø 300 Note: min. 140 mm seating for air bag SA 2619 V H 180 X Total axle travel Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 25/ IU 28/ IU 30/ IU 33/ IU 35/ Axle type/axle load/brakes S / A G DP 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width Pivot V L V L approx. 1) bracket centre point centre Offset Air bag centre Offset Air bag centre Tyres SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / / see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IU-33-SKRLB9019
32 Air suspension series INTRADISC plus IU/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction Axle centre BL 178 S DP A 90 L Ø V G BH max. Ø 350 SA 2923 VK H 200 X Total axle travel Brake calliper shown rotated 95 M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IU 29/ IU 31/ IU 34/ IU 36/ IU 39/ IU 42/ Axle type/axle load/brakes S / A G DP 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width Pivot V L V L approx. 1) bracket centre point centre Offset Air bag centre Offset Air bag centre Tyres SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / / see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IU-28-SKRLB9019
33 Air suspension series INTRADISC plus IO/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction Axle centre 140 BL S DP ET A Ø V L G BH Brake calliper shown rotated M Note: min. 140 mm seating for air bag max. Ø 300 SA 2619 V H 180 X Total axle travel Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 35/ IO 37/ IO 40/ IO 42/ IO 45/ IO 47/ IO 50/ Axle type/axle load/brakes S / A G DP 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width Pivot V L V L approx. 1) bracket centre point centre Offset Air bag centre Offset Air bag centre Tyres SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / / see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IO-33-SKRLB9019
34 Air suspension series INTRADISC plus IO/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction Axle centre BL 178 L S DP Ø V G MAX. Ø 350 SA 2923 VK 65 H A 90 BH 200 X Total axle travel 120 ET 140 Brake calliper shown rotated 95 M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden hanger hanger air sus- Weight type ride single axles assemblies assemblies aithout without bracket bracket pension approx. 1) height with lift air air bracket IO 44/ IO 49/ Axle type/axle load/brakes S / A G DP 385/65 R /55 R 19.5 Weight Tyres (example) Track width/ Axle width Pivot V L V L approx. 1) bracket centre point centre Offset Air bag centre Offset Air bag centre Tyres SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R / / / / see assembly weight Lengths in mm, weights in kg 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IO-28-SKRLB9019
35 Air suspension series INTRADISC plus IU/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction Axle centre BL 178 DP RM M Ø MAX. Ø 300 SA 2619 V 65 G L BH V 180 X S H Total axle travel 120 ET Brake calliper shown rotated 73 M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden cross- cross- air sus- Weight type ride single axles assemblies assemblies aithout without member member pension approx. 1) height with lift air air bracket IU 25/ Q IU 28/ Q IU 30/ Q IU 33/ Q IU 35/ Q Tyres S/ M/RM Axle type/axle load/brakes Track width / G DP 385/65 R /55 R 19.5 Weight Tyres (example) spring centre Axle width Pivot V L V L approx. 1) frame centre point centre Offset Air bag Offset Air bag centre centre SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R 19.5 Lengths in mm, weights in kg 2040/980/ /980/ /1080/ /1080/ see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IU-33-SKRLB9019-Q
36 Air suspension series INTRADISC plus IU/28 Nominal ride height mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction Axle centre 130 BL S DP RM M Ø V G BH max. Ø 350 SA 2923 VK H 200 X L Total axle travel 120 ET 140 Brake calliper shown rotated 95 M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden cross- cross- air sus- Weight type ride single axles assemblies assemblies aithout without member member pension approx. 1) height with lift air air bracket IU 29/ Q IU 31/ Q IU 34/ Q IU 36/ Q IU 39/ Q IU 42/ Q Tyres S/ M/RM Axle type/axle load/brakes G DP 385/65 R /55 R 19.5 Weight Track width / Tyres (example) Axle width Pivot V L V L approx. spring centre 1) point centre Offset Air bag Offset Air bag frame centre centre centre SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R 19.5 Lengths in mm, weights in kg 2040/980/ /980/ /1080/ /1080/ see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IU-28-SKRLB9019-Q
37 Air suspension series INTRADISC plus IO/33 Nominal ride height mm Air bag SA 2619 V ON ROAD Travel ahrtrichtung direction Axle centre BL 178 S DP RM M Ø L V G BH max. Ø 300 SA 2619 V H X Total axle travel 120 ET 140 Brake calliper shown rotated 73 M Note: min. 140 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden cross- cross- air sus- Weight type ride single axles assemblies assemblies aithout without member member pension approx. 1) height with lift air air bracket IO 35/ Q IO 37/ Q IO 40/ Q IO 42/ Q IO 45/ Q Tyres S/ M/RM Axle type/axle load/brakes Track width / G DP 385/65 R /55 R 19.5 Weight Tyres (example) spring centre Axle width Pivot V L V L approx. 1) frame centre point centre Offset Air bag Offset Air bag centre centre SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R 19.5 Lengths in mm, weights in kg 2040/980/ /980/ /1080/ /1080/ siehe Aggregatgewicht 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IO-33-SKRLB9019-Q
38 Air suspension series INTRADISC plus IO/28 Nominal ride height 440 mm Air bag SA 2923 VK ON ROAD Travel ahrtrichtung direction Axle centre 130 BL RM M M Ø146 L BH MAX. Ø 350 SA 2923 VK 90 DP X S V G 200 Total axle travel 120 ET 140 Brake calliper shown rotated 95 M Note: min. 200 mm seating for air bag Disc wheel mounting 10/280/335/22x1.5 Steering angle 12º - 14º, see quotation drawing Ride height range X (overall height) BH BL H Air suspension Nominal for for axle for axle unladen laden cross- cross- air sus- Weight type ride single axles assemblies assemblies aithout without member member pension approx. 1) height with lift air air bracket IO 44/ Q Tyres S/ M/RM Axle type/axle load/brakes Track width / G DP 385/65 R /55 R 19.5 Weight Tyres (example) spring centre Axle width Pivot V L V L approx. 1) frame centre point centre Offset Air bag Offset Air bag centre centre SK RLB 9019 ET = 120 mm 9000 kg SB S 385 / 65 R / 55 R 19.5 Lengths in mm, weights in kg 2040/980/ /980/ /1080/ /1080/ see assembly weight 1) = without wheel nuts Weight deviations lie within the permitted DIN tolerances for the respective manufacturing process Ref. No.: IO-28-SKRLB9019-Q
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