BPW TRANSPEC AIR LIGHT II SERIES AIR SUSPENSIONS SPARE PARTS CATALOGUE FOR AUSTRALIAN ASSEMBLED AXLES

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1 BPW TRANSPEC AIR LIGHT II SERIES AIR SUSPENSIONS SPARE PARTS CATALOGUE FOR AUSTRALIAN ASSEMBLED AXLES

2 TABLE OF CONTENTS 1992 CONTENTS PAGE BPW Air Suspension Series 3 Hangers 4 Trailing Arms and Attachments 5 Spring Eye Bolt Assembly 6 Shock Absorbers and Attachments 7 Airbags and Airbag Parts 8 Axle Clamping 9 This book is intended to assist with the identification of spare parts for Australian assembled axles fitted with ALII Series Air suspensions with M24 Spring Eye Bolts only. It is not intended to give detailed technical service and/or maintenance information. For technical service and/or maintenance information please refer to the BPW Operator s Manual and workshop manual or contact your nearest BPW Transpec Branch listed on the back cover of this book. 2

Series Air suspensions with M24 Spring Eye Bolts only. It is not intended to give detailed technical service and/or maintenance information.

3 BPW AIR SUSPENSION SERIES1992 BPW AIR SUSPENSION SERIES AL Series ALI (Air Light I) Single leaf springs, 51mm D30, D30K & D36 Airbags Webbing Sling axle retainers Optional steel wire ropes ALII (Air Light II) M30 spring eye bolts Single leaf springs, 62 mm 70mm wide springs M30 spring eye bolts ALII (Air Light II) * M24 spring eye bolts Single leaf springs, 62mm 70mm wide springs M24 spring eye bolts SL Series See note below Single leaf springs, 51mm 100mm wide springs M30 springs eye bolts O Series Heavy Duty Two leaf springs, 2x 43mm 100mm wide springs M30 spring eye bolts D36 Airbags Steel wire rope catch straps Please note: As of mid September 2008 the new ALII Suspension is supplied as the standard BPW Highway Suspension Series and from that date supersedes ALI and SL Series Suspension for all new deliveries. IMPORTANT NOTE This catalogue shows parts for ALII AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only. For information regarding parts to suit M30 Spring Eye Bolts please contact BPW Transpec. 3

bolts SL Series See note below Single leaf springs, 51mm 100mm wide springs M30 springs eye bolts O Series Heavy Duty Two leaf springs, 2x 43mm 100mm wide springs M30 spring eye bolts D36 Airbags

4 HANGERS AND HANGER BOSSES To suit M24 Spring Eye Bolts1992 B ST L D F 83 NON ALIGNABLE HANGERS Part No ST B D F Shape Tapered sides Tapered sides Parallel sides ALIGNABLE HANGERS Part No ST B D F Shape Tapered sides Tapered sides Tapered sides Parallel sides HANGER BOSSES Hanger Type Part Number Non Alignable Alignable

Part No ST B D F Shape 0537544318 268 84 150 41 Tapered sides 0537544328 268 84 90 35 Tapered sides 0537544308 184 91 70 35

5 TRAILING ARMS AND ATTACHMENTS To suit M24 Spring Eye Bolts1992 Dimensions to measure Fig A L L1 1 L 2 (BPW L2 30) L 2 (BPW 36) (Centre air bag) D 75 K ling arm with mounted h plate (with mounted ng screws) see page 9. se spring screws for L 5 70 Ø Ø 360 Fig B1 Fig B2 BH BH Part No Description Fig BH D L1 L (Fig A) Trailing Arm Catch Strap to suit B (Fig A) Trailing Arm Catch Strap to suit B (Fig A) Trailing Arm Catch Strap to suit B IDENTIFYING REPLACEMENT TRAILING ARM SPRINGS The BPW code number is punched into the underside of the tip of the trailing arm (in the area of the airbag). If this code is missing or no longer legible the type of trailing arm can be determined by taking the following measurements, referring to the diagram above: 1. Measure the thickness (D) 2. Measure the build height (BH) 3. Measure the dimension from the middle of the spring eye bolt to the middle of the axle (L1) 4. Measure the dimension from the middle of the axle to the centre of the airbag (L2) 5

se spring screws for L 5 70 Ø 300 120 Ø 360 Fig B1 Fig B2 BH BH Part No Description Fig BH D L1 L2 0508213952 0534830370 (Fig A) Trailing Arm Catch Strap to suit B2 10 62 500 380 0508213962

SPRING EYE BOLT ASSEMBLY To suit M24 Spring Eye Bolt 1992 Alignable Hanger Non Alignable Hanger 1161 1155 1155 1165 1165 1540 1540 1168 1525 1168 1525 SPRING EYE BOLT ASSEMBLY PARTS Item Description

Tapered sided 1 0203142KIT-1ALP Parallel sided 1 0203142KIT-1ALT Tapered sided 1 1155 Spring Eye Bolt M24 x 166 0334014200 2 1161 Alignment Plate 0328144250 4 1165 Spring Eye Washer M24 0332034550 2

6 SPRING EYE BOLT ASSEMBLY To suit M24 Spring Eye Bolt 1992 Alignable Hanger Non Alignable Hanger SPRING EYE BOLT ASSEMBLY PARTS Item Description Alignable Non Alignable Hanger Shape Kits Spring Eye Bolt Kit (Includes items 1155, ) Spring Eye Bolt Kits (Includes items ) Qty Per Axle KIT-P Parallel sided KIT-T Tapered sided KIT-1ALP Parallel sided KIT-1ALT Tapered sided Spring Eye Bolt M24 x Alignment Plate Spring Eye Washer M Spring Eye Nut Wear Plate * See below Steel Rubber Steel Bush Wear Plate to suit Tapered sided Hanger Wear Plate to suit Parallel sided Hanger 6

SHOCK ABSORBERS AND ATTACHMENTS Front Mount 1315 Rear Mount 1300 1330 1330 1300 1315 1318 Fig D iii ii i Item Part Number Description Qty Per Axle Front Mount 1300 0237228300 Shock Absorber 326-496mm

7 SHOCK ABSORBERS AND ATTACHMENTS Front Mount 1315 Rear Mount Fig D iii ii i Item Part Number Description Qty Per Axle Front Mount Shock Absorber mm 2 Qty Per Axle Rear Mount Shock Absorber mm M24 Nut Lock M24 x 240 Shocker Mount Bolt M24 x 140 Shocker Mount Bolt Rear Mount Lower Shock Spacer 4 Figure D i * See Below Sling 2 2 ii AS0002 Rubber Ring Retainer 4 4 iii AS0001 Plate Webbing Sling 4 4 * The part number for the sling will depend on the suspension. To obtain the correct part number please refer to the tag on the sling or contact BPW Transpec. 7

1315 0250234980 M24 x 140 Shocker Mount Bolt Rear Mount 2 1318 0331031380 Lower Shock Spacer 4 Figure D i * See Below Sling 2 2 ii AS0002 Rubber Ring Retainer 4 4 iii AS0001

8 AIRBAGS AND AIRBAG PARTS Fig E 1240 Fig F Base Plates D30/D30K Fig G Base Plates D36 Fig H Item No Fig Part No Description V X H B C D L Design Airbag Assy's Airbag Bellows Airbag Pistons Base Plates 1200 E Airbag Assembly D30 GFK AUST 0/20/ E Airbag Assembly D30K GFK AUST 0/20/ E Airbag Assembly D36 GFK AUST 45/80 70/ E,F Airbag Bellow D30 GFK AUST 941MB 1205 E,F Airbag Bellow D30K GFK AUST 940MB 1205 E,F Airbag Bellow D36 GFK AUST 881MB 1210 E,F Airbag Piston D30 GFK 1210 E,F Airbag Piston D30K GFK 1210 E,F Airbag Piston D36 GFK 1220 G Base Plate D30/D30K 0/20/ H Base Plate D36 45/80 70/ F Threaded Sleeve M16x51/SW F Centre bolt D30 Piston Other Parts 1222 F Centre bolt D30K Piston 1224 F Bolt Airbag - Spring M16x F Bolt Airbag - Spring M16x F Lock Nut M12 8

70 1200 E 0542943690 Airbag Assembly D36 GFK AUST 45/80 70/120 180 210 25 95 1205 E,F 0542942570 Airbag Bellow D30 GFK AUST 941MB 1205 E,F 0252942560 Airbag Bellow D30K GFK AUST 940MB 1205 E,F

9 AXLE CLAMPING Over Slung Non Alignable Hangers 1057 Fig I Under Slung Non Alignable Hangers Fig J Over Slung Alignable Hangers 1057 Fig K Under Slung Alignable Hangers Fig L OVER SLUNG UNDER SLUNG Item No Fig Part Number Description Qty Per Axle Over Slung Non Alignable Over Slung Alignable Under Slung Disc Under Slung Drum 1032 J,L Spring Plate Right Hand J,L Spring Plate Left Hand I,K Spring Plate K,L Dowel I AL2 Alignment Plate with Dowel J AL2US Alignment plate I,J,K,L U Bolt Round * I,J,K,L M24 Washer I,J,K,L M24 Nut 8 * For suspensions fitted to BPW disc brake axles with 377mm rotor diameter (predominantly for disc brake axles to suit 19.5 tyres) flat U bolts part number are used. These should only be used in conjuction with axle seats that are made to suit flat U bolts. 9

Slung Disc Under Slung Drum 1032 J,L 0514525060 Spring Plate Right Hand 1 1033 J,L 0514525070 Spring Plate Left Hand 1 1035 I,K 0314525050 Spring Plate 2 1040 K,L 0308474430 Dowel 2 1041 I

10 NOTES 10

11 NOTES 11

12 STATE BRANCHES VICTORIA (Head Office) 1-11 Cherry Lane, North Laverton VIC 3026 Phone: (03) Fax: (03) Internet: NEW SOUTH WALES 10 Squill Place, Arndell Park, NSW 2148 Phone: (02) Fax: (02) QUEENSLAND Cnr Archerfield Road & Bernoulli Street, Darra, QLD 4076 Phone: (07) Fax: (07) WESTERN AUSTRALIA 20 Brennan Way, Belmont, WA 6104 Phone: (08) Fax: (08) FREE CALL:

O SL. BPW Original spare parts Air suspensions series O / SL / AL BPW BERGISCHE ACHSEN BPW ORIGINAL SPARE PARTS. BPW Original spare parts

O SL. BPW Original spare parts Air suspensions series O / SL / AL BPW BERGISCHE ACHSEN BPW ORIGINAL SPARE PARTS. BPW Original spare parts BPW riginal spare parts Air suspensions // BPW BERGISCHE ACHSEN BPW riginal spare parts Air suspensions series / / BPW RIGIN SPARE PARTS BPW riginal spare parts Air suspensions Contents Page Air suspension