magazine MOBILE CONCRETE PLANT FOR EVERYBODY A MOBILE LOOK TO THE CONCRETE PRODUCTION Journal of ELKON Concrete Batching Plants

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1 Journal of ELKON Concrete Batching Plants magazine Issue 1 A MOBILE LOOK TO THE CONCRETE PRODUCTION The increasing and changing demands in the concrete industry of our time, lead an inevitable evolution in the solutions that are presented to the service of the industry. As it s in any other field, the suppliers of concrete industry had to invent mobile solutions. MOBILE CONCRETE PLANT FOR EVERYBODY Elkon aims to satisfy all customer requirements with his wide production range. Elkon fulfills his customer s demands with his 5 different types of mobile concrete batching plants in the capacities of 30 m3/hour, 50 m3/ hour and m3/hour vibrated concrete.

2 A MOBILE LOOK TO THE CONCRETE PRODUCTION To prevent time and job loss during the concrete production, the mobile solutions were needed. New generation mobile concrete batching plants which can be transported by just one truck trailer, presents to concrete producers the real mobility concept. Mobile Concrete Plants The increasing and changing demands in the concrete industry of our time, lead an inevitable evolution in the solutions that are presented to the service of the industry. More cruel limitations in finance and time, divert the suppliers to become more creative and effective. Also with the globalization, it has become more important to satisfy the needs of the customers in different regions in limited time. So that as it s in any other field, the suppliers of concrete industry had to invent mobile solutions. The one major step in the mobilization of the concrete industry is mobile concrete batching plants. As a solution to the problems such as the time and job loss during the transportation of the concrete from the production point to the customer s job site, limited installation areas, high costs of concrete foundations and long installation time that are required to install a concrete batching plant, today new generation mobile concrete batching plants fulfill his mission successfully. 1 Elkoncretemagazine

3 An Export Champion ELKON MOBILE MASTER-60 IN 4 CONTINENTS MORE THAN 200 UNITS ELKON MOBILE MASTER -60 With it s high quality and advanced technology Elkon Mobile Master-60 is preffered all over the world. From Sweden to South Africa, from Japanese Border to Carribeans, Elkon Mobile Master-60 fulfills our customer s requirements successfully. In the cold weather conditions ( down to -35 C ) in Russia or in the hard working conditions of central Africa, Elkon Mobile Master-60 works as a reliable partner of our customers with problem-free working. Up to now Elkon Mobile Master-60 has been exported to 49 countries all over the world such as Russia, Sweden, Holland, United Kingdom, Netherlands, Romania, Hungary, Slovakia, Bulgaria, Greece, Croatia, Poland, Carribean, South Africa, Ethiopia, Democratic Republic of Congo, Nigeria, Libya, Saudi Arabia, Oman, Iraq, Kazakhistan, Azerbaijan etc. A Real Mobile Concrete Batching Plant Elkon Mobile Master-60 ÎÎElkon manufactured his first Elkon Mobile Master-60 Fully Automatic Mobile Concrete Batching Plant in It became a great solution for the mobile needs of the industry with it s 50 m3/hour vibrated concrete capacity, 4*10 m3 Aggregate Inline Silo, 30 tons Built-in Cement Silo and Fully Automatic Control System with Siemens PLC and Operator Panel. Elkon Mobile Master-60 can be transported by just one truck trailer on their double axles. All main components of the concrete batching plants are brought together on the chasis of Elkon Mobile Master-60 Fully Automatic Mobile Concrete Batching Plant. ÎÎElkon Mobile Master-60 is the latest product of advanced technology and engineering. Most of the concrete batching plant suppliers all over the world claim that they manufacture mobile concrete batching plants. But the needs of the real-mobilization concept can be fulfilled only by manufacturing the concrete plant as one single-chasis with rear-axles. But to be able to fit a concrete batching plant with it s all units in to a limited area is only possible with a comprehensive Research and Development study, experience and sensitive manufacturing facilities. Elkon Mobile Master-60 Mobile Concrete Batching Plants are manufactured in Elkon s 3 sensitive production facilities in Cherkezkoy-TURKEY by using the latest technology and advanced engineering. in Carribean Islands ÎÎRecently in February 2009, Elkon Mobile Master-60 Mobile Concrete Batching Plant has been successfully commissioned in Netherland Antilles ( in Carribean Islands ). Elkon Mobile Master-60 Fully Automatic Mobile Concrete Batching Plants with it s all units can be transported by just one truck trailer easily at reasonable costs even to the farest countries. A New Solution From Elkon Duqm / OMAN Î ÎELKON BOLTED TYPE CEMENT SILOS which provide great advantage to concrete producers during the transportation. Elkon, manufactures continuously bolted type cement silos in the capacities of and 1000 tons in Elkon-3 Factory by using the latest the technology. Elkon Bolted Type Cement Silos provide great advantage during the transportation with it s segmental structure. For instance It s possible to fit 2 units 75 tons bolted type cement silo with 2 units cement screw, 2 units cement silo filter and 2 sets cement silo accessories into just 1 standart TIR or just 1 40 Open Top Container. 2 Elkoncretemagazine

4 WATER WEIGHT BATCHER ADDITIVE WEIGHT BATCHER CEMENT SILO FILTER BUILT IN CEMENT SILO CEMENT WEIGHT BATCHER AGGREGATE SILO PAN MIXER OPERATOR CABINET COMPRESSOR CEMENT SCREW TRANSFER CONVEYOR AGGREGATE WEIGHT BATCHER A concrete batching plant, which is in conformity with real mobility concept, should contain below main units on it s single-chasis Aggregate Silo Water Weight Batcher Aggregate Weight Batcher Cement Weight Batcher Transfer Conveyor Electronic Weighing System (Load cells, power panel, indicators etc.) Concrete Mixer Pneumatic System (Compressor and Pneumatic Connections) Built In Cement Silo Control Cabinet (Control Panel, Pc and Pc Software, Printer, Air Conditioner, Heater etc.) Additive Weight Batcher Supporting Structure Fully Automatıc Control System In Elkon Concrete Batchıng Plants Î Î Elkon Concrete Batching Plants has Fully Automatic Control System. The Fully Automatic Control Board is equipped with SIEMENS PLC and SIEMENS Operator Panel. The Fully Automatic Computerized Control System has a software which is specially designed for concrete production. The Control System also includes computer, printer, ups and all production reports can be archieved and printed. The control cabinet is isolated against cold and hot weather and it is equipped with air conditioner and heater. 3 Elkoncretemagazine

5 Content: Why Elkon Mobile Master-60? WHY ELKON MOBILE MASTER-60? 6 GREAT ADVANTAGES Elkon Mobile Master-60 Mobile Concrete Batching Plants provide its customer 6 great advantages. The customers of Elkon Mobile Master-60 can be more competitive and faster with the advantages of Elkon Mobile Master-60. 1Less Foundation Costs Elkon Mobile Master-60 does not require special foundation structure. Moreover it s possible to make no ramps for aggregate loading by using automatic aggregate pre-feeding system and reduce the foundation expenses to the minimum level. For a similar stationary concrete batching plant, the foundation expense is 2-3 times more. 4 Less Maintenance and Operating Costs Elkon Mobile Master-60 can be operated by just 1 operator. As it s in stationary plants, the control is made through a control panel and PLC. It s possible to monitor all process and store all related data about concrete production. Moreover Elkon Mobile Master-60 is equipped with both sides maintenance platforms. It s very easy to access all maintenance points. Also to make the maintenance easier, the valves of the pneumatic system are gathered in a box and the mobile concrete batching plant is equipped with centralized greasing system. 5 Less Installation Area With It s compact structure, Elkon Mobile Master-60 is the most suitable plants for installation on construction yards. Thus you have more area for the other units of your organization.. 6 Flexibility during the mobilization of the projects As a result of all above mentioned reasons, mobile concrete batching plants provide more flexibility to the concrete industry. They make it possible to get continuous high quality concrete anywhere and anytime.. 2 Less Transportation Costs Elkon Mobile Master-60 can be transported by less transportation vehicles because of it s compact structure. Comparing to a similar stationary plant, transportation expenses are 3-4 times less. 3 Short and Easy installation & uninstallation This feature makes it easy to change the location of concrete plant. The assembly processes are minimized in Elkon Mobile Master-60. All cables are pre-wired and all pipelines are pre-installed in Elkon factories. Thus it is possible to install a mobile concrete batching plant in 1-2 days. A similar capacity stationary concrete batching plant can be installed in min days. 4 Elkoncretemagazine

6 Content: Happy Customers with ELKON Happy Customers with ELKON Elkon Mobile Master-60 continues to make over 200 concrete producers happy in different regions all over the world from Sweden to South Africa, from Carribean Islands to Japanese Border of Russia. BIWATER - Abuja / Nigeria We write to advise you that your installation team has completed installation of the batching plant on 11th June We have received installation and test certificate from your Mr. Emre Besuloglu, the team leader. We would also like to bring to your notice that the team you sent to us in Nigeria have performed in an excellent way. The work was done professionally, speedily and to the best of quality in rather difficult conditions. Your installation team are real ambassadors of ELKON and Turkey. We wish them the best of luck and prosperity. Yours faithfully, Karl D. Sinko U T V E C K L I N G B.L. HARBERT INTERNATIONAL / Addis Ababa - ETHIOPIA Reasons for choosing ELKON: BLHI researched the Wet-Mix Mobile Batchplant market for 6 months prior to choosing ELKON s Mobile Master 60. We chose ELKON because they offered a proven plant with a streamlined design and strong technical support at a competitive price. ELKON provided prompt service and detailed responses to all our pre-sale questions. Since our purchase, ELKON has continued to provide the same level of technical support. Reason for Choosing a Mobile Plant: In order to accommodate the needs of our client, BLHI operates in countries all over the world. A mobile concrete plant with quick and easy setup is essential to our business. We chose a wetmix plant for our operations in Africa because mixer trucks are not always available and we cannot afford production delays. Opinion of ELKON Plant: ELKON deployed a team of capable technicians to our site in Ethiopia to erect, calibrate, and program our plant. The plant has proven to be efficient and easy to operate. We are very satisfied with our Mobile Master 60. HEAB & BETONGUTVECKLING - Bollebygd / Sweden Would like to dedicate a big thanks for the first delivery of the Elkon Mobile Master-60 to Sweden.Everything has gone with unexpected great speed, and the result was incredible! Sweden, the North and Scandinavia have never ever experienced a plant which can produce 50 cubic meter concrete, only a few hours after the power was connected. We hope to change that trend entirely. Your servicemen worked very fast. The English language was no problem at all, we get along really well! They were very compliance and especially very nice! We hope to keep up our close collaboration a great start of the production Elkon plants in Sweden. We re gonna work 7/24, to get started, and Elkon could not have helped us any more than you already done. Finally I would like to thank you over again, to the first delivery of Elkon Mobile Master-60 to Sweden. Mr Gustavsson, Mr Johansson and Mr Nordqvist would also like to thank you, Best Regards Mr. Akesson B. L. Harbert International Best Regards Matthew D. Devalk 5 Elkoncretemagazine

7 Mobile Concrete Plants for Everybody Elkon aims to satisfy all customer requirements with his wide production range. Elkon fulfills his customer s demands with his 5 different types of mobile concrete batching plants in the capacities of 30 m3/hour, 50 m3/hour and m3/hour vibrated concrete. The types of Elkon Mobile Concrete Batching Plants other than Elkon Mobile Master-60 are as followings; Elkon Mobile Master-30 Eagle : The capacity of this model is 30 m³/hour vibrated concrete and it s equipped with 750/500 l. Elkon Pan Mixer, 4x10 m³ Aggregate Silo, Fully Automatic Computerized Control System and the main unit of Elkon Mobile Master-30 Eagle can be transported by just 1 truck trailer. Elkon Mobile Master 60 Pegasus : The capacity of this model is 50 m³/hour vibrated concrete and it s equipped with 1500/1000 l. Elkon Pan Mixer, 4x10 m³ Aggregate Silo, Fully Automatic Computerized Control System and the main unit of Elkon Mobile Master-60 Pegasus can be transported by just 1 truck trailer. Elkon Mobile Master 60 Panthera : The capacity of this model is 50 m³/hour vibrated concrete and it s equipped with 1500/1000 l. Elkon Twinshaft Mixer, 4x10 m³ Aggregate Silo, Fully Automatic Computerized Control System and the main unit of Elkon Mobile Master-60 Panthera can be transported by just 1 truck trailer. Elkon Mobile Master 100 TW Lion : The capacity of this model is m³/hour vibrated concrete and it s equipped with 3000/2000 l. Elkon Twinshaft Mixer, 4x22.5 m3 Aggregate Silo, Fully Automatic Computerized Control System and the main unit of Elkon Mobile Master-100 TW Lion can be transported by just 1 truck trailer. Other Mobile Concrete Batching Plants Models Let s have a look at the other 4 models ( other than Elkon Mobile Master-60 ) which are also manufactured in confirmity with The Real Mobility concept. ELKON Mobile Master 30 Eagle With 750/500 l. Pan Mixer Capacity : 30 m 3 /hour Vibrated Concrete ELKON Mobile Master 60 Pegasus With 1500/1000 l. Pan Mixer Capacity : 50 m 3 /hour Vibrated Concrete ELKON Mobile Master 60 Panthera With 1500/1000 l. Twinshaft Mixer Capacity : 50 m 3 /hour Vibrated Concrete ELKON Mobile Master 100 TW Lion With 3000/2000 l. TwinShaft Mixer Capacity : m 3 /hour Vibrated Concrete 6 Elkoncretemagazine

8 Some Recent References All Over The World Elkon continues to satisfy the different requirements of his customers in 49 countries in 4 continents. Elkon achieves to add new references everyday in Europe, Middle East, Africa and Asia to his existing 200 happy customers who produce concrete successfully by Elkon Mobile Concretet Batching Plants. Falkirk / UNITED KINGDOM Cape Town / SOUTH AFRICA Dammam / SAUDI ARABIA Bollebygd / SWEDEN Warsaw / POLAND Benghazi / LIBYA PAVER SYSTEMS LTD MARSHALLS MONO PREMIER MORTARS LTD ROCKRITE HAULAGE CARAYON HEAB & BETONG UTVECKLING VAR BV EWENEX EURO BETON CARLUKE / UNITED KINGDOM FALKIRK- / UNITED KINGDOM BURNTWOOD / UNITED KINGDOM NEW PORT / UNITED KINGDOM MAZAMET / FRANCE BOLLEBGYD / SWEDEN WILP / NETHERLANDS WARSAW / POLAND DEBRECEN / HUNGARY ELKON MOBILE MASTER Elkoncretemagazine

9 Europe, Africa, Middle East and Asia References ELITECH SRO ELMOUR BETON FENOMEN DOO PUTEVI ROLLSTONE KFT TABILO SLAZAI DOZER ARCIF RED INGATLAN CPM BH DOO TOP BUILD SPLENDID DIANA KOMERTS WILCA BETON MONTMONTAZA PLC BIWATER INT LTD AFRIMAT READY MIX BL HARBERT INTERNATIONAL AMCK MINING AL TAHER ENGINEERING AL TAHER ENGINEERING YUKSEL INSAAT ASFA INSAAT IDEAL PRECAST AL TURKI CEMENT ALKE INSAAT VENCO IMTIAZ CONST. CO. OOO BELVEDER OOO PROSPECT PLUS RAO EES ROSSII OAO VOLGOMOST OAO KOMBINAT MOSINJBETON OAO H. K. SIBIRSKIY TSEMENT OAO AZERKORPU TOO INDUSTRIYA JILYA TLMACE / SLOVAKIA BRATISLAVA / SLOVAKIA OSIJECK / CROATIA STUDENICA / SERBIA BRASOV / ROMANIA GHEORGHENI / ROMANIA BIHARIA / ROMANIA CIMPINA-ROMANIA MIERCUREA CIUC / ROMANIA GACKO / BOSNIA VARNA / BULGARIA BALCHIK / BULGARIA BURGAS / BULGARIA BONAIRE / NETHERLANDS ANTILLES BENGHAZI / LIBYA ABUJA / NIGERIA CAPE TOWN / SOUTH AFRICA ADDIS ABABA / ETHIOPIA KATANGA REGION / CONGO BASRA / IRAQ BASRA / IRAQ MOSUL / IRAQ BAGHDAD-IRAQ DAMMAM / SAUDI ARABIA MUSCAT / OMAN MUSCAT / OMAN KABUL / AFGHANISTAN MOSCOW / RUSSIA PERM / RUSSIA SANGTUDA / TAJIKISTAN ASTRAKHAN / RUSSIA MOSCOW / RUSSIA KEMEROVO / RUSSIA BAKU / AZERBAIJAN ASTANA / KAZAKHSTAN PEGASUS TW PANTHERA ELKON MOBILE MASTER-100 DRY ELKON MOBILE MASTER 100TW ELKON MOBILE MASTER 100TW TW 8 Elkoncretemagazine

10 PRODUCTION ACTIVITIES AND TECHNOLOGY OF ELKON The reasons why Elkon Concrete Batching Plants are preffered all over the world are the high quality, the advanced Technology, the confirmity with International Standards and the high and reliable performance of ELKON products. The aim of ELKON, who made his organization depends on 100 % customer satisfaction, is to present his customer always the best with his advanced production technology, 3 modern production facilities, young and dynamic Innovation Departments. ELKON FACTORIES It s only possible to manufacture high quality reliable concrete machines that will satisfy the customer s requirements and expectations, by having powerfull production facilities. Being aware of this, ELKON has been expending his production facilities since 1975 and today ELKON became not only the leader concrete batching plant manufacturer in Turkey but also one of the biggest concrete batching plant manufacturer in Europe with his 3 modern production facilities. ELKON 1 ELKON 3 Elkon continues his production on totally m2 area, m2 of which is closed 3 modern factories ( ELKON-1, ELKON-2 AND ELKON-2 ). ELKON manufactures all units of the concrete batching plants in his 3 production facilities by ELKON quality and guarantee. By today Elkon has reached the production capacity of 240 units concrete batching plant / year. The Constant Slogan Of ELKON : Advanced Technology Elkon realizes all his designs by using CAD programs in his young and dynamic Innovation Departments thus It becomes possible to reach high sensivity in the production process. New designed products are simulated and the static and dynamic analysis are being made by using special softwares. Moreover the production of sensitive parts are made in CAM supported special machineries. In material preparation stage, Elkon uses the laser production technology to get high sensivity and quality, special paint cabinets and high quality JOTUN brand, epoxy first coating and last coating special paints against corrosion. ELKON prefers to use components from world wide known, realible brands in his products such as Siemens (Germany), Telemequanic (France), WAM ( Italy ), Pirelli ( Italy ), Beckhoff (Germany), Lincoln (Germany), Beka-Max (Germany), Atlas Copco (Sweden), Jotun (Norway), Brevini (Italy),Farbo (Italy) etc. ELKON % 100 complies with the international standarts in concrete batching plant manufacturing and ELKON 2 also performs all points that are indicated by CE and GOST R standards. ELKON meticulously tests and controls all his products thereby using advanced quality control methods in his factory. After all products are being assembled and tested in Elkon factories, they are being disassembled for transportation. 9 Elkoncretemagazine

11 ELKON Contact Details Please visit our web site or Contact with us to get more information about ELKON CONCRETE BATCHING PLANTS and ELKON TRAILER TYPE CONCRETE PUMPS. Turkey Gazeteciler sitesi, Dergiler Sokak No: Esentepe, Istanbul Turkey Tel Fax (pbx) Elkoncretemagazine