Bühler Chain Catalog.

Transcription

1 Bühler Chain Catalog. Quality from Bühler. For the markets of Europe and Middle East RFKG, LBCA, and MNKA

2 Bühler conveyor chains. A chain is as strong as its weakest link. Conveyors are the backbone of any plant. Reliable conveying systems are a prerequisite for transforming a processing plant into a smoothly functioning and thus economic overall unit. One important function within a conveying system is fulfilled by the chain conveyor. Its heart is the conveyor chain, whose specific characteristics will vary with its particular application. Bühler has accumulated vast experience in the development and manufacture of conveyor chains. Over the decades, this has produced a wide variety of design versions and options. The available chain solutions range from Standard and Sanitation to Heavy-Duty applications and thus cover the most diverse and all but limitless customer needs. Sprocket chain (Standard) Round-link chain (Sanitation) Fork chain (Heavy-Duty) Optimal for harvest operations plus grain handling and processing Excellent price-toperformance ratio with moderate operating times Used in grain and feed mills or other processing plants Optimal chain with foodgrade plastic chain flights (FDA) running directly on the casing bottom for minimum product residues in the casing Used in bulk storage and port terminal installations with large materials handling volumes Forged and hardened fork chain with high wear resistance and tensile strength guarantees long lifecycle under extreme conditions Bühler Chain Catalog 07/2013 ID Page 2 / 32

3 Bühler fork chains. Perfect, from link to link. You receive high quality and thus added value thanks to our modern and certified manufacturing process. Don t hesitate to benefit from our vast experience in the production of conveyor chains. Drop-forging Drop-forging of links produces a finer structure of the material and a high tensile strength. Link machining High-precision machining of the fork head and bore produce a consistent geometry and dimensional accuracy. This ensures smooth, effortless, and low-wear running of the chain. Surface hardening Thermal treatment for hardening each chain link is carried out on state-of-the-art facilities and ensures a consistent surface hardness and depth of hardness. Robot welding system High-strength and crack-free welded joints between the fork head and the flights are achieved by an advanced robot welding system. Quality inspection As an ISO-certified company, we inspect the links along the entire production process and document the manufacturing steps. Bühler Chain Catalog 07/2013 ID Page 3 / 32

4 Fork chains. Conveyor chain strands. Chain type Chain link Object Cleaner flight width [kg] RFKG-100 Conveyor chain T1 L=2.036m RFKG V Conveyor chain T1 pin and washer stainless L=2.036m Conveyor chain T1 for lateral wear plates L=2.036m RFKG RFKG Conveyor chain T2 L=2.036m RFKG V Conveyor chain T2 pin and washer stainless L=2.036m Conveyor chain T2 for lateral wear plates L=2.036m RFKG RFKG V Conveyor chain T3 L=2.036m RFKG Conveyor chain T3 pin and washer stainless L=2.036m RFKG RFKG-200 Conveyor chain T1 L=2.036m RFKG V Conveyor chain T1 pin and washer stainless L=2.036m Conveyor chain T1 for lateral wear plates L=2.036m RFKG RFKG Conveyor chain T2 L=2.036m RFKG V Conveyor chain T2 pin and washer stainless L=2.036m Conveyor chain T2 for lateral wear plates L=2.036m RFKG RFKG Conveyor chain T3 L=2.036m RFKG V Conveyor chain T3 pin and washer stainless L=2.036m Conveyor chain T3 for lateral wear plates L=2.036m RFKG RFKG Bühler Chain Catalog 07/2013 ID Page 4 / 32

5 Fork chains. Conveyor chain strand. Chain type Chain link Object Cleaner flight width [kg] RFKG-400Z 142Z 142Z 142Z Conveyor chain T1 standard version and for wear protection plates L=1.988m Conveyor chain T2 standard version and for wear protection plates L=1.988m Conveyor chain T3 standard version and for wear protection plates L=1.988m RFKG RFKG RFKG RFKG-400V Conveyor chain T1 standard version and for wear protection plates L=1.988m Conveyor chain T2 standard version and for wear protection plates L=1.988m Conveyor chain T3 standard version and for wear protection plates L=1.988m RFKG RFKG RFKG RFKG-600 Conveyor chain T1 standard version and for wear protection plates L=1.988m Conveyor chain T2 standard version and for wear protection plates L=1.988m Conveyor chain T3 standard version and for wear protection plates L=1.988m RFKG RFKG RFKG Bühler Chain Catalog 07/2013 ID Page 5 / 32

6 Fork chains. Conveyor chain strand. Chain type Chain link Object Cleaner flight width [kg] RFKG-800 Conveyor chain T1 standard version and for wear protection plates L=1.988m Conveyor chain T2 standard version and for wear protection plates L=1.988m Conveyor chain T3 standard version and for wear protection plates L=1.988m RFKG RFKG RFKG RFKG-1000 Conveyor chain T1 standard version and for wear protection plates L=1.988m Conveyor chain T2 standard version and for wear protection plates L=1.988m Conveyor chain T3 standard version and for wear protection plates L=1.988m RFKG RFKG RFKG Bühler Chain Catalog 07/2013 ID Page 6 / 32

7 Fork chains. Chain link. Chain type Longitudinal link [kg] 102V 0.4 RNG Z 1.1 RNG RNG Z* 5.0 RNG Chain type Pitch P A B C D Allowable tensile force [kn] 102V Z Z *Chain strands of type 260Z available upon request Bühler Chain Catalog 07/2013 ID Page 7 / 32

8 Fork chains. Chain link and cleaner flight link. Chain type Chain link Object Cleaner flight width [kg] RFKG V Chain link 35/8 standard RFKG Cleaner flight link 35/8 standard RFKG Chain link for lateral wear plates RFKG Cleaner flight link for lateral wear plates Plastic cleaner flight pair standard Plastic cleaner flight pair for lateral plastic plates Plastic cleaner flight pair for lateral wear plates RFKG RFKG RFKG RFKG RFKG V Chain link 35/8 standard RFKG Cleaner flight link 35/8 standard RFKG Chain link 35/8 for lateral wear plates RFKG Cleaner flight link 35/8 for lateral wear plates RFKG Plastic cleaner flight pair standard Plastic cleaner flight pair for lateral plastic plates Plastic cleaner flight pair for lateral wear plates RFKG RFKG RFKG RFKG-400Z 142Z Chain link 50/ RFKG Cleaner flight link 50/ RFKG Plastic cleaner flight pair standard Plastic cleaner flight pair for lateral wear plates RFKG RFKG Bühler Chain Catalog 07/2013 ID Page 8 / 32

9 Fork chains. Chain link and cleaner flight link. Chain type Chain link Object Cleaner flight width [kg] RFKG-400V Chain link 50/ RFKG Cleaner flight link 50/ RFKG Plastic cleaner flight pair standard RFKG RFKG-600 Chain link 50/ RFKG Cleaner flight link 50/ RFKG Plastic cleaner flight pair standard RFKG Plastic cleaner flight pair for lateral wear plates RFKG RFKG-800 Chain link 50/ RFKG Cleaner flight link 50/ RFKG Plastic cleaner flight pair standard Plastic cleaner flight pair for lateral wear plates RFKG RFKG RFKG-1000 Chain link 50/ RFKG Cleaner flight link 50/ RFKG Plastic cleaner flight pair standard RFKG Plastic cleaner flight pair for lateral wear plates RFKG The cleaner flight link is already provided with the holes needed for attaching the plastic cleaner flight Bühler Chain Catalog 07/2013 ID Page 9 / 32

10 Fork chains. Pin and washer. Chain type Object [kg] 102V Pin D=14 with preassembled washer Pin D=14 with preassembled washer stainless 0.06 RFKG RFKG Washer D= RFKG Washer stainless D= RFGK Z Pin D=25 with preassembled washer 0.26 RFKG Washer D= RFKG Pin D=25 with preassembled washer 0.3 RFKG Washer D= RFKG Z Pin D=32 with preassembled washer 0.64 RNG Washer D= RNG Bühler Chain Catalog 07/2013 ID Page 10 / 32

11 Fork chains. Chain sprocket. Chain type Number of teeth Pitch circle diameter [kg] 102V RFKG teeth 142Z RFKG teeth RFKG V 12 teeth RFKG Chain sprocket wheel with chain rim: always split, hardened, and bolted Chain return sprockets. Chain type Diameter [kg] 102V RFKG RFKG Z RFKG RFKG RFKG Scope of supply: Return and intermediate sprocket segments, hexagon bolts, and locknuts Bühler Chain Catalog 07/2013 ID Page 11 / 32

12 Sprocket chains. Conveyor chain standard without cleaner flight. LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 12 / 32

13 Sprocket chains. Conveyor chain standard with cleaner flight. Cleaner flight for cleaning the clearance between the bottom and the pin at 3m intervals LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 13 / 32

14 Sprocket chains. High-capacity chain without cleaner flight. LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 14 / 32

15 Sprocket chains. High-capacity chain with cleaner flight. Cleaner flight for cleaning the clearance between the bottom and the pin at 3m intervals LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 15 / 32

16 Sprocket chains. Reversible chain without cleaner flight. LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 16 / 32

17 Sprocket chains. Reversible chain with cleaner flight. Cleaner flight for cleaning the clearance between the bottom and the pin at 3m intervals LBCA type a b h g Breaking load [kn] [kg/m] UVN UVN UVN H UVN H UVN H UVN UVN UVN UVN UVN Bühler Chain Catalog 07/2013 ID Page 17 / 32

18 Sprocket chains. Cleaner flight. LBCA Cleaner flight width [kg] LBCA LBCA LBCA H LBCA H LBCA H LBCA LBCA LBCA LBCA LBCA LBCA LBCA LBCA LBCA Material: RCH-1000 incl. bolts, nuts, and washers Bühler Chain Catalog 07/2013 ID Page 18 / 32

19 Sprocket chains. Return bucket. LBCA [kg] LBCA LBCA LBCA H LBCA H-2/40H LBCA / LBCA LBCA LBCA / LBCA LBCA LBCA Welded steel buckets with bolts Bühler Chain Catalog 07/2013 ID Page 19 / 32

20 Sprocket chains. Pin and bushing. LBCA Description Length Diameter H-1 40H-2 40H Pin incl. cotter pin UVN Bushing UVN Cotter pin 20 4 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 22 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 45 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 32 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 45 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 25 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 45 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 50 8 UNN Bühler Chain Catalog 07/2013 ID Page 20 / 32

21 Sprocket chains. Pin and bushing. LBCA Description Length Diameter Pin incl. cotter pin UVN Bushing UVN Cotter pin 32 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 32 5 UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin UNN Pin incl. cotter pin UVN Bushing UVN Cotter pin 50 8 UNN Bühler Chain Catalog 07/2013 ID Page 21 / 32

22 Sprocket chains. Chain sprocket and return sprocket. Description Pitch circle diameter [kg] Chain sprocket for LBCA 20 6 teeth, 125 pitch Chain sprocket standard LBCA Chain sprocket with hardened tooth faces and dirt groove Chain sprocket with hardened tooth faces and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA 30 7 teeth, 150 pitch Chain sprocket standard LBCA Chain sprocket with hardened tooth faces and dirt groove Chain sprocket with hardened tooth faces and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA Chain sprocket with hardened tooth faces and dirt groove Chain sprocket with hardened tooth faces and dirt groove, split LBCA LBCA Return sprocket D LBCA Bühler Chain Catalog 07/2013 ID Page 22 / 32

23 Sprocket chains. Chain sprocket and return sprocket. Description Pitch circle diameter [kg] Chain sprocket for LBCA 40H-1 9 teeth, 150 pitch Chain sprocket standard LAAA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA 40H-2 9 teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA 40H-3 9 teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Bühler Chain Catalog 07/2013 ID Page 23 / 32

24 Sprocket chains. Chain sprocket and return sprocket. Description Pitch circle diameter [kg] Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Bühler Chain Catalog 07/2013 ID Page 24 / 32

25 Sprocket chains. Chain sprocket and return sprocket. Description Pitch circle diameter [kg] Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Chain sprocket for LBCA teeth, 150 pitch Chain sprocket standard LBCA and dirt groove and dirt groove, split LBCA LBCA Return sprocket D LBCA Bühler Chain Catalog 07/2013 ID Page 25 / 32

26 Round-link chains. Conveyor chain strand. Chain link Object Cleaner flight width Cleaner flight spacing Length [m] [kg] MNKA-25 Allowable tensile force [kn]: 4 Chain T Chain T Chain T MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA Service chain MNKA MNKA-50 Allowable tensile force [kn]: 16 Chain T Chain T1B (1 return bucket per 2m) Chain T Chain T2B (1 return bucket per 2m) MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA Service chain MNKA Bühler Chain Catalog 07/2013 ID Page 26 / 32

27 Round-link chains. Conveyor chain strand. Chain link Object Cleaner flight width Cleaner flight spacing Length [m] [kg] MNKA-100 Allowable tensile force [kn]: 25 Chain T Chain T1B (1 return bucket per 2m) Chain T Chain T2B (1 return bucket per 2m) MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA Service chain MNKA Bühler Chain Catalog 07/2013 ID Page 27 / 32

28 Round-link chains. Conveyor chain strand. Chain link Object Cleaner flight width Cleaner flight spacing Length [m] [kg] MNKA-200 Allowable tensile force [kn]: 25 Chain T Chain T1B (1 return bucket per 2m) Chain T Chain T2B (1 return bucket per 2m) MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA MNKA Service chain MNKA Material: case-hardened steel chain with plastic flights Bühler Chain Catalog 07/2013 ID Page 28 / 32

29 Round-link chains. Cleaner flight and Conveyor flight. MNKA type Object a b [kg] Cleaner flight MNKA Conveyor flight MNKA Cleaner flight MNKA Conveyor flight MNKA Cleaner flight MNKA Conveyor flight MNKA Cleaner flight MNKA Conveyor flight MNKA Type 25 plastic flights, from type 50 plastic flights with steel cores Return buckets. MNKA type Object a b [kg] 50 Return bucket MNKA Return bucket Return bucket MNKA Bühler Chain Catalog 07/2013 ID Page 29 / 32

30 Round-link chains. Closing links. MNKA type Object [kg] 25 Closing link 0.1 MNKA Closing link 0.1 MNKA Closing link 0.2 MNKA Drive and return sprockets. MNKA type Object Pitch circle diameter [kg] 25 Return sprocket Drive sprocket MNKA Return sprocket MNKA Drive sprocket MNKA Return sprocket MNKA Drive sprocket MNKA Return sprocket MNKA Drive sprocket MNKA Scope of supply: tooth segments, anvil segments, bolts, and nuts Bühler Chain Catalog 07/2013 ID Page 30 / 32

31 The Bühler Conveyor Chain Catalog shows the most common chains and their accessories. Additional chain types or options are available upon request. The Grain Logistics Service Function would be pleased to assist you. Bühler Chain Catalog 07/2013 ID Page 31 / 32

32 GL_BB_Chain_Catalog_EN_14079_01 Grain Logistics Service Function, Germany Phone Grain Logistics DE Beilngries, Germany T F grain-logistics@buhlergroup.com