TruServices. Customer. Training. Course Catalog. Machine Tools/Power Tools Laser Technology/Electronics Medical Technology

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1 TruServices Customer Training Course Catalog Machine Tools/Power Tools Laser Technology/Electronics Medical Technology

2 The knowledge advantage. : Page 4 TruLaser Page 14 TruMatic Page 24 TruPunch Page 34 TruBend Series 3000 Page 40 TruBend Serie 5000 / 7000 TruBend Cell 5000 Page 48 TruBend Cell 7000 Page 54 TruLaser Tube Page 60 TruLaser Cell Page 70 TruLaser Robot Page 78 TruMark Page 80 Supplementary Courses There is one factor that is becoming increasingly important in day-to-day competition: highly-qualified and motivated employees. Training at TRUMPF contributes significantly to the advancement and motivation of your staff. It provides them with in-depth knowledge of our products. In addition to this, our machine and programming courses foster an understanding of the interactions as well as independent, solutionoriented thinking. Experienced instructors bring your employees up-to-date with advances in technology. With the modern equipment in our new Ditzingen Training Center and the perfect combination of theory and hands-on exercises at the machine, learning is fun. The most modern methods help us to address the individual needs of our customers. Beginners and experienced users alike acquire knowledge that quickly pays off. You cannot really know how good a TRUMPF machine is until you are familiar with its functions and capabilities. You can check our latest schedules and course availability on our website where you can also sign up for the courses. Contact TRUMPF Training Center Ditzingen Schuckertstrasse Ditzingen Germany Phone +49(0) Fax +49(0) training@de.trumpf.com Page 88 Consulting / Seminars 2 3

3 2D Laser Processing: Programming Courses TruTops Tube Technology TruTops Laser Automation 3D Tube Design 2 / 4 days TruTops Laser Update Application Consulting TruLaser TruLaser TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro 100% expertise Machine purchase 25% 40% 60% 80% Machine installation and start-up 65% > 3 months 80% 100% time t expertise 3 / Instruction on-site Technology Course Laser Cutting 2.5 / Maintenance Course 2.5 / 3 / 4 days RotoLas Shop Floor Programming 5. Advanced Maintenance Course Machine Advanced Maintenance Course Laser Machine Courses Maintenance and Advanced Maintenance 10 days Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting TruLaser machines stand for decades of experience and To help you tap into the full potential of your machine, we Machine Types The above diagram shows the sequence in which the courses should be taken, the pioneering innovations in laser cutting. The outstanding feature of our machines is that they work on the principle of have put together a multi-faceted training program. In the various course modules, you learn not only the basics, but TruLaser 1030 TruLaser 1030 fiber level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green "flying optics". Thanks to this technology, you not only achieve high machining speeds and accuracy but also make the best possible use of your material. also acquire in-depth knowledge of special applications that are tailored to our products. This ensures that you get maximum use out of your machine. TruLaser TruLaser 2525 help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. TruLaser TruLaser 3030 (L20) 3040 (L32) TruLaser 3030 fiber TruLaser 3530 TruLaser (L18) 5060 (L19) TruLaser 5030 (L52) 5040 (L53) 5060 (L54) TruLaser 5030 classic TruLaser 5030 fiber 5040 fiber TruLaser TruLaser 7025 fiber 7040 fiber Core Programming Courses TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro Core Machine Courses Operator Technology Laser Cutting Maintenance TruLaser

4 TruLaser TruLaser Programming Courses TruLaser Machine Courses TruLaser 2D Laser Machine TruTops Drawing and Nesting TruTops Laser Technology 2D Laser Machine RotoLas 2D Laser Machiner Technology Course Laser Cutting 2D Laser Machine PC knowledge Design and functionality of a laser machine laser cutting variants (laser cutting, marking, dot marking etc.) processing strategies for different materials and sheet thicknesses optimization of laser processing You will acquire basic technological knowledge necessary for TruTops Laser programming. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. PC knowledge Modular software structure introduction to operating systems drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings creating mini-nests (MiniNest) manual and job-related nesting of parts geometries on sheets You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a "Drawing and Nesting" TruTops training course Programming laser processes (single part, blank, sheet metal and slitting cut) optimizing processing creating NC programs maintenance and adaptation of the data base You will be able to determine processing strategies and create practical programs. In the case of available automation components, participation in a "TruTops Laser Automation" training course is required. Technically-oriented vocational training Machine discussion structure and machine components structure and adjustment of laser cutting head or cutting unit training the user interface, operating elements and operating sequences with exercises presentation of the diagnostics system program management machine options presentation of Line functions semi- and fully automated production with an automation component of different LiftMaster versions You will be able to reliably handle the machine s operating elements and to prepare, initiate and influence the production process. 3 / Participation in an operator s training course for a TRUMPF 2D laser machine Design and function of the tube cutting system explanation and use of operating elements set-up jobs operational sequences for the tube cutting system run programs influence cutting quality, different clamping techniques processing with tube bearing You will be able to prepare the tube cutting system for processing, to operate it and to process programs. Participation in an operator s training course for a TRUMPF 2D laser machine Comprehensive safety instructions cuttingspecific laser basics getting familiar with the variables influencing the laser cut process, machine, laser and workpiece parameters laser power control cutting of special materials assessing cut quality Line functions: presentation and practical exercises You will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material. 2.5 / TruTops Laser Automation for SortMaster TruTops Laser Pro TruTops Tube Technology for RotoLas 2D Laser Machine Participation in the training course TruTops Laser Technology Machine components and technical data of automation components loading and unloading strategies program automation components interpretation of NC programs You will be able to program automated procedures for the SortMaster. Participation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 6 months) Adopt external data cutting up scrap preparation of geometries use of fixtures form GMT (geometry with technology) and nesting create and use customer cycles manipulate NC texts create technology tables and rules your questions You will be able to use TruTops functions more efficiently, to increase process reliability on the machine as well as to reduce part cycle times. Participation in the TruTops training courses "Drawing and Nesting" and " TruTops Laser Technology" Technology of tube cutting modular software structure programming round and/or rectangular tubes and free profiles drawing developed contours or developed as DXF, IGES and MI on the tube programming and optimizing the processing creating NC programs You will be able to create cutting geometries for tube processing and to create practical NC programs. 6 7

5 TruLaser TruLaser Machine Courses TruLaser Maintenance Course 2D Laser Machine Advanced Maintenance Course 2D Laser Machine Maintenance and Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Studying system components detailed safety instructions beam guidance setting jobs and handling of cutting head and/or unit diagnostics with the control structure of the dust extraction system explaining maintenance procedures for the machine and laser unit machine options pneumatic, gas, hydraulic, cooling water, lubrication diagrams and schematics Options (DetectLine, nozzle changer, LiftMaster, RotoLas) maintenance according to maintenance check lists You will be able to maintain the machine according to the given intervals. 2.5 / 3 / 4 days Participation in a maintenance training course for a TRUMPF 2D laser machine Particular topics of maintenance require a electrotechnical training Advanced training for maintenance engineers control cabinet and wiring diagram training with various troubleshooting activities evaluation of safety monitors electrical and mechanical repair jobs electrical and mechanical adjustment jobs check and basic setting of external beam path optics check backlash and the gantry offset on the machine leak test in gas and water circuit of machine and laser You will be able to carry out simple electrical and mechanical service or repair works at the machine. Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 (L52) / TruLaser 5040 (L53) TruLaser 5060 (L54) / TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Technically-oriented vocational training Particular topics of maintenance requiring electrotechnical as well as mechanical training Condensed version of machine and laser unit maintenance and servicing corresponding to the following trainings: Maintenance Course Machine Advanced Maintenance Course Machine Advanced Maintenance Course Part 1 TruFlow Advanced Maintenance Course Modular Switch Cabinet You will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechanical service and repair work on the machine and laser on your own. 10 days 8 9

6 TruLaser TruLaser Programming Courses Control Duration s TruLaser TruLaser Series 1000 / 2000 / 3000 / 5000 / 7000 / 8000 SIN 840 D TruTops Programming Courses TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Automation for SortMaster For the latest schedules and course availability please check our website at TruTops Laser Pro TruLaser Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement TruTops Tube Technology for RotoLas 3D Tube Design 4 days for detailed course information see chapter 'Tube Processing' 3D Tube Design for Experienced 3D Designers for detailed course information see chapter 'Tube Processing' Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 10 11

7 TruLaser TruLaser Machine Courses Control Duration s TruLaser Series 1000 NEW B&R TruLaser TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl NEW TruLaser Series 3000 fiber / 5000 fiber SIN 840 D sl TruLaser Series 7000 / 8000 SIN 840 D For the latest schedules and course availability please check our website at RotoLas for TruLaser Series 3000 / 5000 NEW SIN 840 D 4 days RotoLas for TruLaser 3030 (L20) / 3040 (L32) and TruLaser 3030 fiber NEW NEW SIN 840 D sl Workshop-oriented Programming Courses Advanced Shop Floor Programming for TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber NEW Technology Courses Laser Cutting SIN 840 D sl equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Laser Technology' (see pages 10-11) TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl TruLaser Series 3000 fiber / 5000 fiber NEW SIN 840 D sl Maintenance Courses TruLaser 1030 B&R TruLaser 1030 fiber B&R TruLaser Series 2000 NEW SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl 4 days TruLaser Series 3000 fiber / 5000 fiber NEW SIN 840 D sl TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D 4 days For the latest schedules and course availability please check our website at TruLaser Series 7000 / 8000 NEW SIN 840 D 4 days Advanced Maintenance Courses TruLaser 3030 (L20) / 3040 (L32) NEW SIN 840 D sl Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19)) NEW Modular Switch Cabinet TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber NEW Bosch PNC SIN 840 D TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' SIN 840 D sl for detailed course information see chapter 'Supplementary Courses' Maintenance and Advanced Maintenance Courses TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) NEW SIN 840 D 10 days Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 12 13

8 Programming Courses Application Consulting Combination Punching / Laser Processing: TruMatic Machine purchase 25% TruTops Drawing and Nesting 40% 60% TruTops Punch Technology 7 days 80% TruTops Punch Automation Machine installation and start-up 65% > 3 months TruTops Punch Pro 100% 80% TruTops Punch Update expertise time t 100% TruMatic Basic 4 days Instruction on-site Technology Course Punching Technology Course Laser Cutting Maintenance Course 3 / 4 days SheetMaster Advanced Maintenance Course Laser Maintenance Course SheetMaster 0,5 / Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting The combination machines from TRUMPF unite punching and laser technology in one machine giving you the advantages of both processing methods. The punching head produces standard contours and forms while complex contours are cut with the laser. In addition to this, all combination machines can be fully automated. Whether it is the operation, maintenance or software systems of your TruMatic machine our wide range of courses offers every user the best training for achieving maximum machine operation efficiency. See for yourself. Machine Types TruMatic 3000 TruMatic 3000 fiber TruMatic 6000 TruMatic 6000 (K05) TruMatic 7000 TRUMATIC 600 L The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro Core Machine Courses Basic Operator Operator Technology Punching Technology Laser Cutting Maintenance 14 15

9 TruMatic Programming Courses TruMatic Machine Courses TruMatic Combination Machine PC knowledge Machine components (without automation components) technical data tool systems structure of a complete file technology data tool change slitting strategies on the blank repositioning eject parts machine options (tapping, engraving, "softpunch" etc.) basic laser technology define laser machining laser technology tables laser operating modes basic cutting technology cutting and piercing parameters You will acquire basic technological knowledge necessary for TruTops Punch programming. TruTops Drawing and Nesting Combination Machine PC knowledge Modular structure of software introduction in operating the system drawing workpiece geometries reading in and preparing DXF, IGES and MI drawings creating mini-nests (MiniNest) job-related nesting of parts geometries on sheets You will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Punch Technology" training course. TruTops Punch Technology Combination Machine Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course "Drawing and Nesting" System adaptation for your machine working with the TruTops data base different ways to the production goal programming punching, nibbling, laser and forming processing processes sheet layout strategies blank processing repositioning optimize processing creating NC programs machine options You will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course "TruTops Punch Automation". Basic Combination Machine Technical understanding or technicallyoriented vocational training Machine design technical information punching, nibbling and forming tooling design tool types and tool maintenance tool selection criteria active die You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Combination Machine Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Machine presentation structure and machine components allocate and load tools adjustment and handling of laser cutting head training the user interface, operating elements and operating sequences with exercises presentation of the diagnostics system and online help manage programs machine options You will be able to operate the machine s operating elements and to prepare, initiate and influence the production process. 4 days SheetMaster TruMatic 6000 (K05) / 7000 Participation in the operator's training course for your machine (or: comprehensive experience in operating the respective machine) Structure and components of SheetMaster manual operation job table, clearing SheetMaster failures entering an interrupted NC program with SheetMaster You will be able to handle the operational elements and to prepare, initiate and influence the production process. TruMatic 7 days TruTops Punch Automation TruTops Punch Pro Combination Machine Combination Machine Participation in the training course "TruTops Punch Technology" Machine components and technical data of automation components system adaptation loading and unloading strategies create case-oriented NC programs You will be able to program automation sequences. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Loading other data formats preparation of geometries tool data import contour mode programming project auto-run production plan rules for removal forming tools processing samples customize and create new technology tables and rules for combined machines accurate contours your questions You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce processing times of parts

10 TruMatic Machine Courses Technology Course Punching Technology Course Laser Cutting Maintenance Course TruMatic Combination Machine Participation in the operator's training course for punching or combination machine Experience in operating and tooling a punching or combined machine (at least for 3-6 months) Basics of punching process framework conditions on the machine lubrication coatings causes for burr and scratch formation avoidance of corrugated sheet punching with high precision one- sided trimming working with forming tools causes for collisions tool care forming tools of size 5 calibration tool You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Combination Machine Participation in the operator s training course for combination machine Safety tips for working with the laser cutting-specific laser basics variables influencing laser cutting practical process parameter elaboration influence of process parameters on the laser cut laser power control cutting a variety of materials assessing cut quality You will be able to establish and optimize cutting and piercing parameters. TruMatic Series 3000 / 6000 / 7000 Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Machine structure technical data cutting head, laser presser foot, laser sub-unit laser beam guidance, chiller, exhaust system hydraulic punching head with electro-hydraulic linear amplifier die adapter with die base and exhaust system pneumatic and hydraulic plans and schematics tool lubrication overview of controls used cleaning, care and lubrication of machine according to maintenance overview (check list) You will be able to maintain the machine according to the given maintenance intervals. 3 / 4 days TruMatic Maintenance Course SheetMaster TruMatic 6000 (K05) / 7000 Participation in the maintenance training course for your machine SheetMaster maintenance according to maintenance check list You will be able to maintain the SheetMaster according to the given maintenance intervals. 0.5 / 18 19

11 TruMatic Programming Courses Control Duration s TruMatic TruMatic Series 3000 / 6000 / 7000 und TRUMATIC 600 L TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L Bosch PNC / MTX SIN 840 D 7 days For the latest schedules and course availability please check our website at TruMatic TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 20 21

12 TruMatic TruMatic Machine Courses Control Duration s Basics TruMatic und TruPunch Bosch PNC / MTX SIN 840 D TruMatic Series 3000 Bosch PNC 4 days TruMatic 6000 and TRUMATIC 600 L SIN 840 D 4 days TruMatic 6000 (K05) Bosch MTX 4 days TruMatic TruMatic 7000 Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX SheetMaster TruMatic 7000 Bosch MTX Technology Courses Laser Cutting Punching Bosch PNC / MTX SIN 840 D TruMatic Series 3000 Bosch PNC For the latest schedules and course availability please check our website at TruMatic 6000 and TRUMATIC 600 L SIN 840 D TruMatic 6000 (K05) / 7000 Bosch MTX Maintenance Courses TruMatic 3000 Bosch PNC TruMatic 3000 fiber Bosch PNC TruMatic 6000 SIN 840 D 4 days TruMatic 6000 (K05) / 7000 Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) / 7000 Bosch MTX 0. Maintenance Courses TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruMatic Series 3000 / 7000) Bosch PNC / MTX TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 22 23

13 Programming Courses Application Consulting Punching: TruTops Punch Automation TruTops Punch Skeleton-Free Processing TruTops Punch Update TruPunch TruTops Drawing and Nesting TruTops Punch Technology 6 days TruTops Punch Pro 100% expertise Machine purchase 25% 40% 60% 80% Machine installation and start-up 65% > 3 months 80% 100% time t expertise TruPunch Basic 3.5 / 4 days Instruction on-site Technology Course Punching Maintenance Course 2.5 / 3. SheetMaster Maintenance Course SheetMaster 0. Machine Courses Shop Floor Programming 3 / 5 / 8. Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting TruPunch from TRUMPF a machine that is capable of more! Our innovative punching technology enables complex, three-dimensional sheet metal processing with the goal of complete processing on a single machine. Not only that, but all TRUMPF tools can be rotated, offering enormous flexibility and productivity in processing. And, to top it off, various components are available for convert our punch presses into fully automated systems. Do you want to get maximum performance out of your TruPunch machine? In our training courses, experienced instructors will teach you everything you need to know for perfect operation, programming and maintenance of your TruPunch. Machine Types TruPunch 1000 TruPunch 2020 TruPunch 3000 TruPunch 3000 (S11) TruPunch 5000 TruPunch 5000 (S10) The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro Core Machine Courses Basic Operator Operator Technology Punching Maintenance 24 25

14 TruPunch Programming Courses TruPunch Machine Courses Punching Machine TruTops Drawing and Nesting Punching Machine TruTops Punch Technology Punching Machine Basic Punching Machine Punching Machine SheetMaster TruPunch 3000 / 5000 TruPunch PC knowledge Machine components technical data tool system basic NC programming tech tables work positions tool change machining cycles blank (slitting technology, skeleton-free processing, execution possibilities) repositioning part ejection nonroutine technology machine options forming You will acquire basic technical knowledge necessary for TruTops Punch programming. PC knowledge Modular structure of software introduction to operating the system drawing workpiece geometries reading in and preparing DXF, IGES and MI files creating (MiniNest) manual and job-related nesting of part geometries on sheets You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary basic knowledge to participate in a TruTops Punch Technology course. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing and Nesting System adaptation for your machine working with the TruTops data base different ways to the production goal programming punching, nibbling and forming processes sheet layout strategies blank processing repositioning process optimization creating NC programs machine options You will be able to determine processes and create practical NC programs. For automation components, participation in the "TruTops Punch Automation" training course is required. Technical understanding or technicallyoriented vocational training Machine design technical information punching, nibbling and forming tooling design tool types and tool maintenance tool selection criteria active die You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Presentation of machine structure and components of machine adjust and load tools training the user interface, operational elements and processes along with exercises presentation of the diagnostics system and online help program management machine options You will be able to handle the machine s operating elements and to prepare, initiate and influence the production process. 3.5 / 4 days Participation in the operator's training course for your machine (or: comprehensive experience in operating the respective machine) Structure and components of SheetMaster manual operating job table, clearing SheetMaster failures entering an interrupted NC program with SheetMaster You will be able to reliably handle the operational elements and to prepare, initiate and influence the production process. TruPunch 6 days TruTops Punch Automation Punching Machine TruTops Punch Skeleton-Free Processing Punching Machine TruTops Punch Pro Punching Machine Easy Programming TruPunch 1000 TruTops Punch Basic Drawing TruPunch 1000 TruTops Punch Basic Technology TruPunch 1000 Participation in the training course "TruTops Punch Technology" Machine components and technical data of automation components system adaptation loading and unloading strategies program automation components creating case-oriented NC programs You will be able to program automation sequences. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Machine assemblies technical data system customization for skeleton-free processing machine options basic principle of skeleton-free processing applications with TwinLne creation of tool lists automatic processing configurations function description for punching up available surfaces transfer processings with part sample clamping and turning automatic removal of remainder stripes processing optimisation generating NC programs practical training on the machine You will acquire deeper knowledge of skeleton-free processing as well as the ideal utilisation of the pertaining TruTops functionalities. You will be able to create practice-oriented NC programs for skeleton-free processing. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Loading other data formats preparation of geometries tool data import contour mode programming project auto-run production plan rules for removal forming tools processing samples manipulate NCtexts and tables your questions You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce part processing time. Participation in the basic training course for your machine (or: participation in the operator course for your machine) Required system adaptations simply creating typical punching part geometries including 90 bending extensions with relief grooves and unfolding simply drawing workpiece geometries sheet layout programming punching and nibbling blank processing creating NC programs You will be able to draw simple workpieces, select suitable processing strategies and to generate practical NC programs. PC knowledge This training course is intended for the TruTops Punch Basic software at the programming station and on the machine. This training course is not required if TruTops Drawing experience is available Modular software structure introduction to how to operate the system drawing workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and to import external-drawing formats in TruTops Punch Basic. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing This training course is intended for the TruTops Punch Basic software at the programming station and on the machine System adaptation for your machine working with the TruTops data base different ways to the production goal programming of punching, nibbling and forming sheet layout strategies (without nesting) blank processing repositioning process optimization creating NC programs machine options You will be able to determine processing and create practical NC programs. 4 days 26 27

15 TruPunch Machine Courses Technology Course Punching Punching Machine Maintenance Course Punching Machine Maintenance Course SheetMaster TruPunch Series 3000 / 5000 TruPunch Participation in the operator's training course for punching or combination machine Experience in operating and tooling a punching or combined machine (at least for 3-6 months) Basics of punching process framework conditions on the machine lubrication coatings causes for burr and scratch formation avoidance of corrugated sheet punching with high precision one- sided trimming working with forming tools causes for collisions tool care forming tools of size 5 calibration tool Technically-oriented vocational training Machine structure technical data punching head structure die adapter exhaust system principle of tool changer drive system hydraulics, pneumatics and electrics tool lubrication adjustment jobs maintaining machine according to intervals diagnostics systems You will be able to maintain the machine according to the given maintenance intervals. Participation in the maintenance training course for your machine SheetMaster maintenance according to maintenance check list You will be able to maintain the SheetMaster according to the given maintenance intervals. 0. TruPunch You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. 2.5 /

16 TruPunch Programming Courses Control Duration s TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R / 2020 R / 3000 R / 5000 R TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R Bosch PNC / MTX SIN 840 D 6 days For the latest schedules and course availability please check our website at TruPunch TruTops Punch Automation for TruPunch Series 3000 / 5000 TruTops Punch Technology for TRUMATIC 200 R / 500 R TruTops Punch Automation for TRUMATIC 500 R TruTops Punch Skeleton-Free Processing for TruPunch Serie 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R NEW 6 days TruPunch TruTops Punch Pro for TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R TruTops Punch Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 30 31

17 TruPunch Machine Courses Control Duration s Basics TruMatic and TruPunch Bosch PNC / MTX SIN 840 D TruPunch 1000 Bosch PNC 3. TruPunch TruPunch 2020 / 3000 / 5000 / 5000 (S10) und TRUMATIC 2000 R Bosch PNC SIN 840 D 4 days TruPunch 3000 (S11) Bosch MTX 4 days SheetMaster TruPunch 3000 / 5000 SIN 840 D SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX Workshop-oriented Programming Courses Easy Programming for TruPunch 1000 Bosch PNC For the latest schedules and course availability please check our website at TruPunch TruTops Punch Basic Drawing for TruPunch 1000 TruTops Punch Basic Technology for TruPunch 1000 Bosch PNC SIN 840 D Bosch PNC SIN 840 D 4 days Advanced Shop Floor Programming for TruPunch 1000 / 3000 (S11) / 5000 / 5000 (S10) Bosch MTX equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Punch Technology for TruPunch' (see pages 30-31) Technology Course Punching Maintenance Courses Bosch PNC / MTX SIN 840 D TruPunch 1000 Bosch PNC TruPunch 2020 / 3000 / 5000 / 5000 (S10) and TRUMATIC 2000 R Bosch PNC 3. TruPunch 3000 (S11) Bosch MTX SheetMaster TruPunch 3000 / 5000 / 5000 (S10) SIN 840 D 0. SheetMaster TruPunch 3000 (S11) Bosch MTX 0. Advanced Maintenance Courses Modular Switch Cabinet (only for TruPunch 1000 / 3000) Bosch PNC SIN 840 D TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 32 33

18 Programming Courses Application Consulting Bending: TruTops Bend Update TruBend Series 3000 Machine purchase 25% TruTops Drawing 40% TruTops Bend Technology 100% 60% Machine installation and start-up 65% > 3 months 100% expertise time t expertise Basic Operator Course Instruction on-site Technology Course Bending TruBend Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting With the TruBend Series 3000, you get the best entry-level machine for bending technology. Equipped with the most important functions for reliable bending, the TruBend Series 3000 is the ideal solution for anyone who places high value on TRUMPF quality and also on a highly attractive price-toperformance ratio. TruBend Series 3000 Machine Types TruBend 3066 TruBend 3120 TruBend 3180 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Learn all the basics you need to handle your TruBend Series 3000 with perfection! In our courses, step by step you will learn everything you need to reach your machine's full capacity. Interested? Find out more! TruBend 3100 Core Programming Courses TruTops Drawing TruTops Bend Technology Core Machine Courses Basic Operator Operator Technology Bending 34 35

19 TruBend Series 3000 Programming Courses TruBend Series 3000 Machine Courses Press Brake TruTops Drawing TruTops Bend Technology Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Series 3000 Technology Course Bending TruBend Series 3000 / 5000 / 7000 TruBend PC knowledge Components/axes of machine technical data tool system programming parameters bending procedures (air bending, coining) bending technology: procedures, offset values, framework conditions (minimum side length, component design) You will acquire basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. PC knowledge This training course is not required for those with knowledge of TruTops Drawing and Nesting Modular software structure introduction to operating the system drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and to import external-format drawings in TruTops. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Operating the system maintenance and optimization of data base (shortening values, material management, tool data, machine data) creation of simple profiles by the profile editor and their unfolding adaptation of unfolding processes to correct shortening values input of bending lines with necessary bending data and bending sequences creating allocation plan (checking and modification of determined tool set-ups) simulation of the bending sequence generating NC programs You will be able to enter the necessary bending data, to select appropriate processing strategies and to generate practical NC programs. PC knowledge and technical understanding or experience in handling the material sheet Machine design machine options technical data axis system and other functional units press beam cycle bending methods tool overview calculations and criteria for selecting tools You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell Experience in handling a press brake or participation in the "Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Machine design machine options technical data user interface T 3000 control and operational elements safety instructions bending methods functional units (axis system, press beam cycle etc.) tool system numeric and graphical program creation program optimization and handling processing various programs You will be able to operate, program and set up the TruBend Series 3000 and ensure part quality. Experience in operating and tooling a press brake, creating bending programs, designing bent parts or you work in the production planning and are responsible for the quality control of bending parts Bending technology basics machine technology characteristics of TRUMPF bending tools application technology tool selection criteria special tools solution examples for bending tasks You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. TruBend 36 37

20 TruBend Series 3000 Programming Courses Control Duration s TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing T3000 T3500T TASC 6000 For the latest schedules and course availability please check our website at TruTops Bend Technology TruTops Bend Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' TruBend Machine Courses Control Duration s Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 T3000 T3500T TASC 6000 TruBend 3066 / 3120 / 3180 T3000 TruBend 3100 NEW T3500T For the latest schedules and course availability please check our website at TruBend Technology Courses Bending T3000 T3500T TASC 6000 Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 38 39

21 Programming Courses Application Consulting Bending: TruTops Bend Automation 4 days TruTops Bend Update TruBend Series 5000 / 7000 TruBend Cell 5000 Machine purchase 25% TruTops Drawing 40% 50% TruTops Bend Technology 100% 60% Machine installation and start-up 65% > 3 months 85% 100% expertise time t expertise TruBend Basic Operator Course 2 / Date Base Management 0.5 / Automation Instruction on-site Technology Course Bending Maintenance Course* TruBend Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting The machines of the TruBend Series 5000 are the flexible Both the ram and backgauge are marked by high speeds and and productive press brakes. And there is a good reason for acceleration rates that ensure high dynamics. Paired with a this: The TruBend Series 5000 unites innovative technology work area that can be customized for the operator, the with high precision. This goes hand in hand with a very high machines of the TruBend Series 7000 offer optimal conditions level of flexibility when it comes to bending different parts. for productive and ergonomic work. From programming, through allocation all the way to the bending process the TruBend Series 5000 is extremely productive. Moreover, you can also automate these machines Do you wish to achieve maximum efficiency on your TruBend with the TruBend Cell Series 5000 / 7000? Regardless of whether you are learning the basics or wish to expand your knowledge in specialized TruBend Series 5000 Machine Types TruBend 5050 TruBend 5085 TruBend 5130 TruBend 5170 TruBend 5230 TruBend 5320 With the TruBend Series 7000 machines, we offer perfect applications our broad range of courses offers just the right interaction between man and machine. training for you. Find out for yourself! TruBend Series 7000 Machine Types TruBend 7018 TruBend 7036 TruBend Cell 5000 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses Core Machine Courses Basic Operator TruTops Drawing Operator TruTops Bend Technology Date Base Management Technology Bending Maintenance* *does not apply for TruBend Series

22 TruBend Series 5000 / 7000 Programming Courses TruBend Series 5000 / 7000 Machine Courses Press Brake TruTops Drawing TruTops Bend Technology Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Series 5000 TruBend Series 7000 TruBend PC knowledge Components/axes of machine technical data tool system programming parameters bending procedures (air bending, coining) bending technology: procedures, offset values, framework conditions (minimum side length, component design) You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. PC knowledge This training course is not required for those with TruTops Drawing and Nesting knowledge Modular software structure introduction to how to operate the system drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and import external-format drawings in TruTops. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Operating the system maintenance and optimization of data base (shortening values, material management, tool data, machine data) creation of simple profiles by the profile editor and their unfolding adaptation of unfolding processes to correct shortening values input of bending lines with necessary bending data and bending sequence creating allocation plan (checking and modification of determined tool set-ups) simulation of the bending sequence generating NC programs You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. PC knowledge and technical understanding or experience in handling sheet metal Machine design machine options technical data axis system and other functional units press beam cycle bending methods tool overview calculations and criteria for selecting tools You will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell Experience in handling a press brake or participation in the "Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) User interface operational elements and operational sequences safety instructions tool system numeric and graphical program creation program optimization and handling processing various programs by the ACB angle sensor system and/or bending aid You will be able to operate, program and set up the TruBend Series 5000 and ensure part quality. Experience in handling a press brake or participation in the TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 "Basic " (or: participation in the basic training course for your machine) Machine design machine options technical data user interface TASC 6000 control and operational elements safety instructions bending methods functional units (axis system, press beam cycle etc.) tool system numeric and graphical program creation program optimization and handling processing various programs You will be able to operate, program and set up the TruBend Series 7000 and ensure part quality. TruBend TruTops Bend Automation Data Base Management TruBend Cell 5000 TruBend Series 5000 / 7000 Participation in the training course "TruTops Bend Technology" Sub-assemblies and technical data of automation components framework conditions principle of course of part manufacturing with automation basics system adaptation in TruTops Bend program creation with automation TruTops Bend course, reset and modification possibilities loading and unloading strategies You will be able to program automation sequences. 4 days Participation in the " TruBend Series 5000" (or: experience operating the TruBend Series 5000) Structure TruBend Cell 5000 technical data additional equipment manual operating device axis system safety switching on and off manual moving select and manage programs part loading producing assembly of gripper systems diagnostic at gripper system and coveyor You will acquire basic knowledge and skills to operate the TruBend Cell Participation in an operator training for a bending machine (or: experience operating the TruBend Series 5000) Creating materials inserting special upper and lower tools creating bending curves adopting one s own bending factors assigning user rights You will acquire the knowledge and skills to manage the data base of TruBend Series 5000 / /

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