TruServices. Customer. Training. Course Catalog. Machine Tools/Power Tools Laser Technology/Electronics Medical Technology
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1 TruServices Customer Training Course Catalog Machine Tools/Power Tools Laser Technology/Electronics Medical Technology
2 The knowledge advantage. : Page 4 TruLaser Page 14 TruMatic Page 24 TruPunch Page 34 TruBend Series 3000 Page 40 TruBend Serie 5000 / 7000 TruBend Cell 5000 Page 48 TruBend Cell 7000 Page 54 TruLaser Tube Page 60 TruLaser Cell Page 70 TruLaser Robot Page 78 TruMark Page 80 Supplementary Courses There is one factor that is becoming increasingly important in day-to-day competition: highly-qualified and motivated employees. Training at TRUMPF contributes significantly to the advancement and motivation of your staff. It provides them with in-depth knowledge of our products. In addition to this, our machine and programming courses foster an understanding of the interactions as well as independent, solutionoriented thinking. Experienced instructors bring your employees up-to-date with advances in technology. With the modern equipment in our new Ditzingen Training Center and the perfect combination of theory and hands-on exercises at the machine, learning is fun. The most modern methods help us to address the individual needs of our customers. Beginners and experienced users alike acquire knowledge that quickly pays off. You cannot really know how good a TRUMPF machine is until you are familiar with its functions and capabilities. You can check our latest schedules and course availability on our website where you can also sign up for the courses. Contact TRUMPF Training Center Ditzingen Schuckertstrasse Ditzingen Germany Phone +49(0) Fax +49(0) [email protected] Page 88 Consulting / Seminars 2 3
3 2D Laser Processing: Programming Courses TruTops Tube Technology TruTops Laser Automation 3D Tube Design 2 / 4 days TruTops Laser Update Application Consulting TruLaser TruLaser TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro 100% expertise Machine purchase 25% 40% 60% 80% Machine installation and start-up 65% > 3 months 80% 100% time t expertise 3 / Instruction on-site Technology Course Laser Cutting 2.5 / Maintenance Course 2.5 / 3 / 4 days RotoLas Shop Floor Programming 5. Advanced Maintenance Course Machine Advanced Maintenance Course Laser Machine Courses Maintenance and Advanced Maintenance 10 days Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting TruLaser machines stand for decades of experience and To help you tap into the full potential of your machine, we Machine Types The above diagram shows the sequence in which the courses should be taken, the pioneering innovations in laser cutting. The outstanding feature of our machines is that they work on the principle of have put together a multi-faceted training program. In the various course modules, you learn not only the basics, but TruLaser 1030 TruLaser 1030 fiber level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green "flying optics". Thanks to this technology, you not only achieve high machining speeds and accuracy but also make the best possible use of your material. also acquire in-depth knowledge of special applications that are tailored to our products. This ensures that you get maximum use out of your machine. TruLaser TruLaser 2525 help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. TruLaser TruLaser 3030 (L20) 3040 (L32) TruLaser 3030 fiber TruLaser 3530 TruLaser (L18) 5060 (L19) TruLaser 5030 (L52) 5040 (L53) 5060 (L54) TruLaser 5030 classic TruLaser 5030 fiber 5040 fiber TruLaser TruLaser 7025 fiber 7040 fiber Core Programming Courses TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro Core Machine Courses Operator Technology Laser Cutting Maintenance TruLaser
4 TruLaser TruLaser Programming Courses TruLaser Machine Courses TruLaser 2D Laser Machine TruTops Drawing and Nesting TruTops Laser Technology 2D Laser Machine RotoLas 2D Laser Machiner Technology Course Laser Cutting 2D Laser Machine PC knowledge Design and functionality of a laser machine laser cutting variants (laser cutting, marking, dot marking etc.) processing strategies for different materials and sheet thicknesses optimization of laser processing You will acquire basic technological knowledge necessary for TruTops Laser programming. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. PC knowledge Modular software structure introduction to operating systems drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings creating mini-nests (MiniNest) manual and job-related nesting of parts geometries on sheets You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a "Drawing and Nesting" TruTops training course Programming laser processes (single part, blank, sheet metal and slitting cut) optimizing processing creating NC programs maintenance and adaptation of the data base You will be able to determine processing strategies and create practical programs. In the case of available automation components, participation in a "TruTops Laser Automation" training course is required. Technically-oriented vocational training Machine discussion structure and machine components structure and adjustment of laser cutting head or cutting unit training the user interface, operating elements and operating sequences with exercises presentation of the diagnostics system program management machine options presentation of Line functions semi- and fully automated production with an automation component of different LiftMaster versions You will be able to reliably handle the machine s operating elements and to prepare, initiate and influence the production process. 3 / Participation in an operator s training course for a TRUMPF 2D laser machine Design and function of the tube cutting system explanation and use of operating elements set-up jobs operational sequences for the tube cutting system run programs influence cutting quality, different clamping techniques processing with tube bearing You will be able to prepare the tube cutting system for processing, to operate it and to process programs. Participation in an operator s training course for a TRUMPF 2D laser machine Comprehensive safety instructions cuttingspecific laser basics getting familiar with the variables influencing the laser cut process, machine, laser and workpiece parameters laser power control cutting of special materials assessing cut quality Line functions: presentation and practical exercises You will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material. 2.5 / TruTops Laser Automation for SortMaster TruTops Laser Pro TruTops Tube Technology for RotoLas 2D Laser Machine Participation in the training course TruTops Laser Technology Machine components and technical data of automation components loading and unloading strategies program automation components interpretation of NC programs You will be able to program automated procedures for the SortMaster. Participation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 6 months) Adopt external data cutting up scrap preparation of geometries use of fixtures form GMT (geometry with technology) and nesting create and use customer cycles manipulate NC texts create technology tables and rules your questions You will be able to use TruTops functions more efficiently, to increase process reliability on the machine as well as to reduce part cycle times. Participation in the TruTops training courses "Drawing and Nesting" and " TruTops Laser Technology" Technology of tube cutting modular software structure programming round and/or rectangular tubes and free profiles drawing developed contours or developed as DXF, IGES and MI on the tube programming and optimizing the processing creating NC programs You will be able to create cutting geometries for tube processing and to create practical NC programs. 6 7
5 TruLaser TruLaser Machine Courses TruLaser Maintenance Course 2D Laser Machine Advanced Maintenance Course 2D Laser Machine Maintenance and Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Studying system components detailed safety instructions beam guidance setting jobs and handling of cutting head and/or unit diagnostics with the control structure of the dust extraction system explaining maintenance procedures for the machine and laser unit machine options pneumatic, gas, hydraulic, cooling water, lubrication diagrams and schematics Options (DetectLine, nozzle changer, LiftMaster, RotoLas) maintenance according to maintenance check lists You will be able to maintain the machine according to the given intervals. 2.5 / 3 / 4 days Participation in a maintenance training course for a TRUMPF 2D laser machine Particular topics of maintenance require a electrotechnical training Advanced training for maintenance engineers control cabinet and wiring diagram training with various troubleshooting activities evaluation of safety monitors electrical and mechanical repair jobs electrical and mechanical adjustment jobs check and basic setting of external beam path optics check backlash and the gantry offset on the machine leak test in gas and water circuit of machine and laser You will be able to carry out simple electrical and mechanical service or repair works at the machine. Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 (L52) / TruLaser 5040 (L53) TruLaser 5060 (L54) / TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Technically-oriented vocational training Particular topics of maintenance requiring electrotechnical as well as mechanical training Condensed version of machine and laser unit maintenance and servicing corresponding to the following trainings: Maintenance Course Machine Advanced Maintenance Course Machine Advanced Maintenance Course Part 1 TruFlow Advanced Maintenance Course Modular Switch Cabinet You will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechanical service and repair work on the machine and laser on your own. 10 days 8 9
6 TruLaser TruLaser Programming Courses Control Duration s TruLaser TruLaser Series 1000 / 2000 / 3000 / 5000 / 7000 / 8000 SIN 840 D TruTops Programming Courses TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Automation for SortMaster For the latest schedules and course availability please check our website at TruTops Laser Pro TruLaser Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement TruTops Tube Technology for RotoLas 3D Tube Design 4 days for detailed course information see chapter 'Tube Processing' 3D Tube Design for Experienced 3D Designers for detailed course information see chapter 'Tube Processing' Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 10 11
7 TruLaser TruLaser Machine Courses Control Duration s TruLaser Series 1000 NEW B&R TruLaser TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl NEW TruLaser Series 3000 fiber / 5000 fiber SIN 840 D sl TruLaser Series 7000 / 8000 SIN 840 D For the latest schedules and course availability please check our website at RotoLas for TruLaser Series 3000 / 5000 NEW SIN 840 D 4 days RotoLas for TruLaser 3030 (L20) / 3040 (L32) and TruLaser 3030 fiber NEW NEW SIN 840 D sl Workshop-oriented Programming Courses Advanced Shop Floor Programming for TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber NEW Technology Courses Laser Cutting SIN 840 D sl equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Laser Technology' (see pages 10-11) TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl TruLaser Series 3000 fiber / 5000 fiber NEW SIN 840 D sl Maintenance Courses TruLaser 1030 B&R TruLaser 1030 fiber B&R TruLaser Series 2000 NEW SIN 840 D TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) NEW SIN 840 D sl 4 days TruLaser Series 3000 fiber / 5000 fiber NEW SIN 840 D sl TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) SIN 840 D 4 days For the latest schedules and course availability please check our website at TruLaser Series 7000 / 8000 NEW SIN 840 D 4 days Advanced Maintenance Courses TruLaser 3030 (L20) / 3040 (L32) NEW SIN 840 D sl Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19)) NEW Modular Switch Cabinet TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber NEW Bosch PNC SIN 840 D TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' SIN 840 D sl for detailed course information see chapter 'Supplementary Courses' Maintenance and Advanced Maintenance Courses TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) NEW SIN 840 D 10 days Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 12 13
8 Programming Courses Application Consulting Combination Punching / Laser Processing: TruMatic Machine purchase 25% TruTops Drawing and Nesting 40% 60% TruTops Punch Technology 7 days 80% TruTops Punch Automation Machine installation and start-up 65% > 3 months TruTops Punch Pro 100% 80% TruTops Punch Update expertise time t 100% TruMatic Basic 4 days Instruction on-site Technology Course Punching Technology Course Laser Cutting Maintenance Course 3 / 4 days SheetMaster Advanced Maintenance Course Laser Maintenance Course SheetMaster 0,5 / Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting The combination machines from TRUMPF unite punching and laser technology in one machine giving you the advantages of both processing methods. The punching head produces standard contours and forms while complex contours are cut with the laser. In addition to this, all combination machines can be fully automated. Whether it is the operation, maintenance or software systems of your TruMatic machine our wide range of courses offers every user the best training for achieving maximum machine operation efficiency. See for yourself. Machine Types TruMatic 3000 TruMatic 3000 fiber TruMatic 6000 TruMatic 6000 (K05) TruMatic 7000 TRUMATIC 600 L The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro Core Machine Courses Basic Operator Operator Technology Punching Technology Laser Cutting Maintenance 14 15
9 TruMatic Programming Courses TruMatic Machine Courses TruMatic Combination Machine PC knowledge Machine components (without automation components) technical data tool systems structure of a complete file technology data tool change slitting strategies on the blank repositioning eject parts machine options (tapping, engraving, "softpunch" etc.) basic laser technology define laser machining laser technology tables laser operating modes basic cutting technology cutting and piercing parameters You will acquire basic technological knowledge necessary for TruTops Punch programming. TruTops Drawing and Nesting Combination Machine PC knowledge Modular structure of software introduction in operating the system drawing workpiece geometries reading in and preparing DXF, IGES and MI drawings creating mini-nests (MiniNest) job-related nesting of parts geometries on sheets You will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Punch Technology" training course. TruTops Punch Technology Combination Machine Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course "Drawing and Nesting" System adaptation for your machine working with the TruTops data base different ways to the production goal programming punching, nibbling, laser and forming processing processes sheet layout strategies blank processing repositioning optimize processing creating NC programs machine options You will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course "TruTops Punch Automation". Basic Combination Machine Technical understanding or technicallyoriented vocational training Machine design technical information punching, nibbling and forming tooling design tool types and tool maintenance tool selection criteria active die You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Combination Machine Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Machine presentation structure and machine components allocate and load tools adjustment and handling of laser cutting head training the user interface, operating elements and operating sequences with exercises presentation of the diagnostics system and online help manage programs machine options You will be able to operate the machine s operating elements and to prepare, initiate and influence the production process. 4 days SheetMaster TruMatic 6000 (K05) / 7000 Participation in the operator's training course for your machine (or: comprehensive experience in operating the respective machine) Structure and components of SheetMaster manual operation job table, clearing SheetMaster failures entering an interrupted NC program with SheetMaster You will be able to handle the operational elements and to prepare, initiate and influence the production process. TruMatic 7 days TruTops Punch Automation TruTops Punch Pro Combination Machine Combination Machine Participation in the training course "TruTops Punch Technology" Machine components and technical data of automation components system adaptation loading and unloading strategies create case-oriented NC programs You will be able to program automation sequences. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Loading other data formats preparation of geometries tool data import contour mode programming project auto-run production plan rules for removal forming tools processing samples customize and create new technology tables and rules for combined machines accurate contours your questions You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce processing times of parts
10 TruMatic Machine Courses Technology Course Punching Technology Course Laser Cutting Maintenance Course TruMatic Combination Machine Participation in the operator's training course for punching or combination machine Experience in operating and tooling a punching or combined machine (at least for 3-6 months) Basics of punching process framework conditions on the machine lubrication coatings causes for burr and scratch formation avoidance of corrugated sheet punching with high precision one- sided trimming working with forming tools causes for collisions tool care forming tools of size 5 calibration tool You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Combination Machine Participation in the operator s training course for combination machine Safety tips for working with the laser cutting-specific laser basics variables influencing laser cutting practical process parameter elaboration influence of process parameters on the laser cut laser power control cutting a variety of materials assessing cut quality You will be able to establish and optimize cutting and piercing parameters. TruMatic Series 3000 / 6000 / 7000 Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Machine structure technical data cutting head, laser presser foot, laser sub-unit laser beam guidance, chiller, exhaust system hydraulic punching head with electro-hydraulic linear amplifier die adapter with die base and exhaust system pneumatic and hydraulic plans and schematics tool lubrication overview of controls used cleaning, care and lubrication of machine according to maintenance overview (check list) You will be able to maintain the machine according to the given maintenance intervals. 3 / 4 days TruMatic Maintenance Course SheetMaster TruMatic 6000 (K05) / 7000 Participation in the maintenance training course for your machine SheetMaster maintenance according to maintenance check list You will be able to maintain the SheetMaster according to the given maintenance intervals. 0.5 / 18 19
11 TruMatic Programming Courses Control Duration s TruMatic TruMatic Series 3000 / 6000 / 7000 und TRUMATIC 600 L TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L Bosch PNC / MTX SIN 840 D 7 days For the latest schedules and course availability please check our website at TruMatic TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 20 21
12 TruMatic TruMatic Machine Courses Control Duration s Basics TruMatic und TruPunch Bosch PNC / MTX SIN 840 D TruMatic Series 3000 Bosch PNC 4 days TruMatic 6000 and TRUMATIC 600 L SIN 840 D 4 days TruMatic 6000 (K05) Bosch MTX 4 days TruMatic TruMatic 7000 Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX SheetMaster TruMatic 7000 Bosch MTX Technology Courses Laser Cutting Punching Bosch PNC / MTX SIN 840 D TruMatic Series 3000 Bosch PNC For the latest schedules and course availability please check our website at TruMatic 6000 and TRUMATIC 600 L SIN 840 D TruMatic 6000 (K05) / 7000 Bosch MTX Maintenance Courses TruMatic 3000 Bosch PNC TruMatic 3000 fiber Bosch PNC TruMatic 6000 SIN 840 D 4 days TruMatic 6000 (K05) / 7000 Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) / 7000 Bosch MTX 0. Maintenance Courses TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruMatic Series 3000 / 7000) Bosch PNC / MTX TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 22 23
13 Programming Courses Application Consulting Punching: TruTops Punch Automation TruTops Punch Skeleton-Free Processing TruTops Punch Update TruPunch TruTops Drawing and Nesting TruTops Punch Technology 6 days TruTops Punch Pro 100% expertise Machine purchase 25% 40% 60% 80% Machine installation and start-up 65% > 3 months 80% 100% time t expertise TruPunch Basic 3.5 / 4 days Instruction on-site Technology Course Punching Maintenance Course 2.5 / 3. SheetMaster Maintenance Course SheetMaster 0. Machine Courses Shop Floor Programming 3 / 5 / 8. Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting TruPunch from TRUMPF a machine that is capable of more! Our innovative punching technology enables complex, three-dimensional sheet metal processing with the goal of complete processing on a single machine. Not only that, but all TRUMPF tools can be rotated, offering enormous flexibility and productivity in processing. And, to top it off, various components are available for convert our punch presses into fully automated systems. Do you want to get maximum performance out of your TruPunch machine? In our training courses, experienced instructors will teach you everything you need to know for perfect operation, programming and maintenance of your TruPunch. Machine Types TruPunch 1000 TruPunch 2020 TruPunch 3000 TruPunch 3000 (S11) TruPunch 5000 TruPunch 5000 (S10) The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro Core Machine Courses Basic Operator Operator Technology Punching Maintenance 24 25
14 TruPunch Programming Courses TruPunch Machine Courses Punching Machine TruTops Drawing and Nesting Punching Machine TruTops Punch Technology Punching Machine Basic Punching Machine Punching Machine SheetMaster TruPunch 3000 / 5000 TruPunch PC knowledge Machine components technical data tool system basic NC programming tech tables work positions tool change machining cycles blank (slitting technology, skeleton-free processing, execution possibilities) repositioning part ejection nonroutine technology machine options forming You will acquire basic technical knowledge necessary for TruTops Punch programming. PC knowledge Modular structure of software introduction to operating the system drawing workpiece geometries reading in and preparing DXF, IGES and MI files creating (MiniNest) manual and job-related nesting of part geometries on sheets You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary basic knowledge to participate in a TruTops Punch Technology course. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing and Nesting System adaptation for your machine working with the TruTops data base different ways to the production goal programming punching, nibbling and forming processes sheet layout strategies blank processing repositioning process optimization creating NC programs machine options You will be able to determine processes and create practical NC programs. For automation components, participation in the "TruTops Punch Automation" training course is required. Technical understanding or technicallyoriented vocational training Machine design technical information punching, nibbling and forming tooling design tool types and tool maintenance tool selection criteria active die You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Presentation of machine structure and components of machine adjust and load tools training the user interface, operational elements and processes along with exercises presentation of the diagnostics system and online help program management machine options You will be able to handle the machine s operating elements and to prepare, initiate and influence the production process. 3.5 / 4 days Participation in the operator's training course for your machine (or: comprehensive experience in operating the respective machine) Structure and components of SheetMaster manual operating job table, clearing SheetMaster failures entering an interrupted NC program with SheetMaster You will be able to reliably handle the operational elements and to prepare, initiate and influence the production process. TruPunch 6 days TruTops Punch Automation Punching Machine TruTops Punch Skeleton-Free Processing Punching Machine TruTops Punch Pro Punching Machine Easy Programming TruPunch 1000 TruTops Punch Basic Drawing TruPunch 1000 TruTops Punch Basic Technology TruPunch 1000 Participation in the training course "TruTops Punch Technology" Machine components and technical data of automation components system adaptation loading and unloading strategies program automation components creating case-oriented NC programs You will be able to program automation sequences. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Machine assemblies technical data system customization for skeleton-free processing machine options basic principle of skeleton-free processing applications with TwinLne creation of tool lists automatic processing configurations function description for punching up available surfaces transfer processings with part sample clamping and turning automatic removal of remainder stripes processing optimisation generating NC programs practical training on the machine You will acquire deeper knowledge of skeleton-free processing as well as the ideal utilisation of the pertaining TruTops functionalities. You will be able to create practice-oriented NC programs for skeleton-free processing. Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Loading other data formats preparation of geometries tool data import contour mode programming project auto-run production plan rules for removal forming tools processing samples manipulate NCtexts and tables your questions You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce part processing time. Participation in the basic training course for your machine (or: participation in the operator course for your machine) Required system adaptations simply creating typical punching part geometries including 90 bending extensions with relief grooves and unfolding simply drawing workpiece geometries sheet layout programming punching and nibbling blank processing creating NC programs You will be able to draw simple workpieces, select suitable processing strategies and to generate practical NC programs. PC knowledge This training course is intended for the TruTops Punch Basic software at the programming station and on the machine. This training course is not required if TruTops Drawing experience is available Modular software structure introduction to how to operate the system drawing workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and to import external-drawing formats in TruTops Punch Basic. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing This training course is intended for the TruTops Punch Basic software at the programming station and on the machine System adaptation for your machine working with the TruTops data base different ways to the production goal programming of punching, nibbling and forming sheet layout strategies (without nesting) blank processing repositioning process optimization creating NC programs machine options You will be able to determine processing and create practical NC programs. 4 days 26 27
15 TruPunch Machine Courses Technology Course Punching Punching Machine Maintenance Course Punching Machine Maintenance Course SheetMaster TruPunch Series 3000 / 5000 TruPunch Participation in the operator's training course for punching or combination machine Experience in operating and tooling a punching or combined machine (at least for 3-6 months) Basics of punching process framework conditions on the machine lubrication coatings causes for burr and scratch formation avoidance of corrugated sheet punching with high precision one- sided trimming working with forming tools causes for collisions tool care forming tools of size 5 calibration tool Technically-oriented vocational training Machine structure technical data punching head structure die adapter exhaust system principle of tool changer drive system hydraulics, pneumatics and electrics tool lubrication adjustment jobs maintaining machine according to intervals diagnostics systems You will be able to maintain the machine according to the given maintenance intervals. Participation in the maintenance training course for your machine SheetMaster maintenance according to maintenance check list You will be able to maintain the SheetMaster according to the given maintenance intervals. 0. TruPunch You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. 2.5 /
16 TruPunch Programming Courses Control Duration s TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R / 2020 R / 3000 R / 5000 R TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R Bosch PNC / MTX SIN 840 D 6 days For the latest schedules and course availability please check our website at TruPunch TruTops Punch Automation for TruPunch Series 3000 / 5000 TruTops Punch Technology for TRUMATIC 200 R / 500 R TruTops Punch Automation for TRUMATIC 500 R TruTops Punch Skeleton-Free Processing for TruPunch Serie 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R NEW 6 days TruPunch TruTops Punch Pro for TruPunch Series 1000 / 2000 / 3000 / 5000 and TRUMATIC 2000 R TruTops Punch Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' Variants for detailed course information see chapter 'Supplementary Courses' 30 31
17 TruPunch Machine Courses Control Duration s Basics TruMatic and TruPunch Bosch PNC / MTX SIN 840 D TruPunch 1000 Bosch PNC 3. TruPunch TruPunch 2020 / 3000 / 5000 / 5000 (S10) und TRUMATIC 2000 R Bosch PNC SIN 840 D 4 days TruPunch 3000 (S11) Bosch MTX 4 days SheetMaster TruPunch 3000 / 5000 SIN 840 D SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX Workshop-oriented Programming Courses Easy Programming for TruPunch 1000 Bosch PNC For the latest schedules and course availability please check our website at TruPunch TruTops Punch Basic Drawing for TruPunch 1000 TruTops Punch Basic Technology for TruPunch 1000 Bosch PNC SIN 840 D Bosch PNC SIN 840 D 4 days Advanced Shop Floor Programming for TruPunch 1000 / 3000 (S11) / 5000 / 5000 (S10) Bosch MTX equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Punch Technology for TruPunch' (see pages 30-31) Technology Course Punching Maintenance Courses Bosch PNC / MTX SIN 840 D TruPunch 1000 Bosch PNC TruPunch 2020 / 3000 / 5000 / 5000 (S10) and TRUMATIC 2000 R Bosch PNC 3. TruPunch 3000 (S11) Bosch MTX SheetMaster TruPunch 3000 / 5000 / 5000 (S10) SIN 840 D 0. SheetMaster TruPunch 3000 (S11) Bosch MTX 0. Advanced Maintenance Courses Modular Switch Cabinet (only for TruPunch 1000 / 3000) Bosch PNC SIN 840 D TASC 3 / 4 for detailed course information see chapter 'Supplementary Courses' Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 32 33
18 Programming Courses Application Consulting Bending: TruTops Bend Update TruBend Series 3000 Machine purchase 25% TruTops Drawing 40% TruTops Bend Technology 100% 60% Machine installation and start-up 65% > 3 months 100% expertise time t expertise Basic Operator Course Instruction on-site Technology Course Bending TruBend Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting With the TruBend Series 3000, you get the best entry-level machine for bending technology. Equipped with the most important functions for reliable bending, the TruBend Series 3000 is the ideal solution for anyone who places high value on TRUMPF quality and also on a highly attractive price-toperformance ratio. TruBend Series 3000 Machine Types TruBend 3066 TruBend 3120 TruBend 3180 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Learn all the basics you need to handle your TruBend Series 3000 with perfection! In our courses, step by step you will learn everything you need to reach your machine's full capacity. Interested? Find out more! TruBend 3100 Core Programming Courses TruTops Drawing TruTops Bend Technology Core Machine Courses Basic Operator Operator Technology Bending 34 35
19 TruBend Series 3000 Programming Courses TruBend Series 3000 Machine Courses Press Brake TruTops Drawing TruTops Bend Technology Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Series 3000 Technology Course Bending TruBend Series 3000 / 5000 / 7000 TruBend PC knowledge Components/axes of machine technical data tool system programming parameters bending procedures (air bending, coining) bending technology: procedures, offset values, framework conditions (minimum side length, component design) You will acquire basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. PC knowledge This training course is not required for those with knowledge of TruTops Drawing and Nesting Modular software structure introduction to operating the system drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and to import external-format drawings in TruTops. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Operating the system maintenance and optimization of data base (shortening values, material management, tool data, machine data) creation of simple profiles by the profile editor and their unfolding adaptation of unfolding processes to correct shortening values input of bending lines with necessary bending data and bending sequences creating allocation plan (checking and modification of determined tool set-ups) simulation of the bending sequence generating NC programs You will be able to enter the necessary bending data, to select appropriate processing strategies and to generate practical NC programs. PC knowledge and technical understanding or experience in handling the material sheet Machine design machine options technical data axis system and other functional units press beam cycle bending methods tool overview calculations and criteria for selecting tools You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell Experience in handling a press brake or participation in the "Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Machine design machine options technical data user interface T 3000 control and operational elements safety instructions bending methods functional units (axis system, press beam cycle etc.) tool system numeric and graphical program creation program optimization and handling processing various programs You will be able to operate, program and set up the TruBend Series 3000 and ensure part quality. Experience in operating and tooling a press brake, creating bending programs, designing bent parts or you work in the production planning and are responsible for the quality control of bending parts Bending technology basics machine technology characteristics of TRUMPF bending tools application technology tool selection criteria special tools solution examples for bending tasks You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. TruBend 36 37
20 TruBend Series 3000 Programming Courses Control Duration s TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing T3000 T3500T TASC 6000 For the latest schedules and course availability please check our website at TruTops Bend Technology TruTops Bend Update 1 - have a look at the Internet for our latest offers or contact us to customize an arrangement Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' TruBend Machine Courses Control Duration s Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 T3000 T3500T TASC 6000 TruBend 3066 / 3120 / 3180 T3000 TruBend 3100 NEW T3500T For the latest schedules and course availability please check our website at TruBend Technology Courses Bending T3000 T3500T TASC 6000 Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 38 39
21 Programming Courses Application Consulting Bending: TruTops Bend Automation 4 days TruTops Bend Update TruBend Series 5000 / 7000 TruBend Cell 5000 Machine purchase 25% TruTops Drawing 40% 50% TruTops Bend Technology 100% 60% Machine installation and start-up 65% > 3 months 85% 100% expertise time t expertise TruBend Basic Operator Course 2 / Date Base Management 0.5 / Automation Instruction on-site Technology Course Bending Maintenance Course* TruBend Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting The machines of the TruBend Series 5000 are the flexible Both the ram and backgauge are marked by high speeds and and productive press brakes. And there is a good reason for acceleration rates that ensure high dynamics. Paired with a this: The TruBend Series 5000 unites innovative technology work area that can be customized for the operator, the with high precision. This goes hand in hand with a very high machines of the TruBend Series 7000 offer optimal conditions level of flexibility when it comes to bending different parts. for productive and ergonomic work. From programming, through allocation all the way to the bending process the TruBend Series 5000 is extremely productive. Moreover, you can also automate these machines Do you wish to achieve maximum efficiency on your TruBend with the TruBend Cell Series 5000 / 7000? Regardless of whether you are learning the basics or wish to expand your knowledge in specialized TruBend Series 5000 Machine Types TruBend 5050 TruBend 5085 TruBend 5130 TruBend 5170 TruBend 5230 TruBend 5320 With the TruBend Series 7000 machines, we offer perfect applications our broad range of courses offers just the right interaction between man and machine. training for you. Find out for yourself! TruBend Series 7000 Machine Types TruBend 7018 TruBend 7036 TruBend Cell 5000 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses Core Machine Courses Basic Operator TruTops Drawing Operator TruTops Bend Technology Date Base Management Technology Bending Maintenance* *does not apply for TruBend Series
22 TruBend Series 5000 / 7000 Programming Courses TruBend Series 5000 / 7000 Machine Courses Press Brake TruTops Drawing TruTops Bend Technology Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Series 5000 TruBend Series 7000 TruBend PC knowledge Components/axes of machine technical data tool system programming parameters bending procedures (air bending, coining) bending technology: procedures, offset values, framework conditions (minimum side length, component design) You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. PC knowledge This training course is not required for those with TruTops Drawing and Nesting knowledge Modular software structure introduction to how to operate the system drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and import external-format drawings in TruTops. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Operating the system maintenance and optimization of data base (shortening values, material management, tool data, machine data) creation of simple profiles by the profile editor and their unfolding adaptation of unfolding processes to correct shortening values input of bending lines with necessary bending data and bending sequence creating allocation plan (checking and modification of determined tool set-ups) simulation of the bending sequence generating NC programs You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. PC knowledge and technical understanding or experience in handling sheet metal Machine design machine options technical data axis system and other functional units press beam cycle bending methods tool overview calculations and criteria for selecting tools You will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell Experience in handling a press brake or participation in the "Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) User interface operational elements and operational sequences safety instructions tool system numeric and graphical program creation program optimization and handling processing various programs by the ACB angle sensor system and/or bending aid You will be able to operate, program and set up the TruBend Series 5000 and ensure part quality. Experience in handling a press brake or participation in the TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 "Basic " (or: participation in the basic training course for your machine) Machine design machine options technical data user interface TASC 6000 control and operational elements safety instructions bending methods functional units (axis system, press beam cycle etc.) tool system numeric and graphical program creation program optimization and handling processing various programs You will be able to operate, program and set up the TruBend Series 7000 and ensure part quality. TruBend TruTops Bend Automation Data Base Management TruBend Cell 5000 TruBend Series 5000 / 7000 Participation in the training course "TruTops Bend Technology" Sub-assemblies and technical data of automation components framework conditions principle of course of part manufacturing with automation basics system adaptation in TruTops Bend program creation with automation TruTops Bend course, reset and modification possibilities loading and unloading strategies You will be able to program automation sequences. 4 days Participation in the " TruBend Series 5000" (or: experience operating the TruBend Series 5000) Structure TruBend Cell 5000 technical data additional equipment manual operating device axis system safety switching on and off manual moving select and manage programs part loading producing assembly of gripper systems diagnostic at gripper system and coveyor You will acquire basic knowledge and skills to operate the TruBend Cell Participation in an operator training for a bending machine (or: experience operating the TruBend Series 5000) Creating materials inserting special upper and lower tools creating bending curves adopting one s own bending factors assigning user rights You will acquire the knowledge and skills to manage the data base of TruBend Series 5000 / /
23 TruBend Series 5000 / 7000 Machine Courses Technology Course Bending Maintenance Course TruBend Series 3000 / 5000 / 7000 TruBend Series 5000 TruBend Experience in operating and tooling a press brake, creating bending programs, designing bending parts or you work in the production planning and are responsible for the quality control of bending parts Bending technology basics machine technology characteristics of TRUMPF Bending Tools application technology tool selection criteria special tools solution examples for bending tasks You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. Technically-oriented vocational training Machine and control structure options technical data functional units and connections press beam cycle crowning backgauge system tool clamping safety facilities and control diagnostics possibilities You will be able to maintain the machine according to the given intervals as well as to localize malfunctions and clear simple errors. TruBend 44 45
24 TruBend Series 5000 / 7000 Programming Courses Control Duration s TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing T3000 T3500T TASC 6000 For the latest schedules and course availability please check our website at TruTops Bend Technology TruTops Bend Automation TruBend Cell days have a look at the Internet for our latest offers or contact us to customize an arrangement TruTops Bend Update 1 - Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' TruBend Machine Courses Control Duration s TruBend Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 (in case of TruBend Series 5000 as of software version 5.0) T3000 T3500T TASC 6000 TruBend Series 5000 incl. graphical Shop Floor Programming and ACB (as of software version 5.0) TASC 6000 TruBend Series 7000 TASC 6000 TruBend Cell 5000 TASC 6000 Workshop-oriented Programming Courses Date Base Management TruBend Series 5000 (as of software version 5.0) TASC 6000 For the latest schedules and course availability please check our website at Date Base Management TruBend Series 7000 TASC day Technology Courses Bending Maintenance Courses T3000 T3500T TASC 6000 TruBend Series 5000 TASC 6000 Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 46 47
25 Programming Courses Application Consulting Bending: TruTops Bend Update TruBend Cell 7000 Machine purchase 25% TruTops Drawing 40% 60% TruTops Bend Technology 80% TruTops Bend Automation 100% Machine installation and start-up 65% > 3 months 100% expertise time t expertise TruBend Basic Operator Course 4 days Instruction on-site Maintenance Course TruBend Machine Courses Application Consulting Core Programming Courses Core Machine Courses Optional Courses Application Consulting TruBend Cell systems offer flexible and cost-effective solutions for every kind of automated bending. We develop complete solutions including software, sensors, material flow, control, and state-of-the-art material handling technology, to ensure that your processes run reliably and productively. Our training program provides you with any knowledge required to program and operate an automated bending cell. Machine Type TruBend Cell 7000 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing TruTops Bend Technology TruTops Bend Automation Core Machine Courses Basic Operator Operator Maintenance 48 49
26 TruBend Cell 7000 Programming Courses TruBend Cell 7000 Machine Courses Press Brake TruTops Drawing TruTops Bend Technology Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Cell 7000 Maintenance Course TruBend Cell 7000 TruBend PC knowledge Components/axes of machine technical data tool system programming parameters bending procedures (air bending, coining) bending technology: procedures, offset values, framework conditions (minimum side length, component design) You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. PC knowledge This training course is not required for those with TruTops Drawing and Nesting knowledge Modular software structure introduction to how to operate the system drawing of workpiece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and import external-format drawings in TruTops. Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Operating the system maintenance and optimization of data base (shortening values, material management, tool data, machine data) creation of simple profiles by the profile editor and their unfolding adaptation of unfolding processes to correct shortening values input of bending lines with necessary bending data and bending sequence creating allocation plan (checking and modification of determined tool set-ups) simulation of the bending sequence generating NC programs PC knowledge and technical understanding or experience in handling sheet metal Machine design machine options technical data axis system and other functional units press beam cycle bending methods tool overview calculations and criteria for selecting tools You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell Experience in handling a press brake or participation in the "Basic TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Structure TruBend Cell 7000 technical data additional equipment manual operating device axis system safety switching on and off manual moving select and edit programs program management handling and operating the ToolMaster Bend part loading producing diagnostic at gripper system and conveyor You will acquire basic knowledge and skills to operate the TruBend Cell Technically-oriented vocational training Structure of system technical data operational conditions functional units maintenance on the LoadMaster, Bend- Master, ToolMaster, conveying system and the bending machine according to the maintenance plan machine control You will be able to maintain the machine according to the given intervals. TruBend You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. 4 days TruTops Bend Automation Participation in the training course "TruTops Bend Technology" Sub-assemblies and technical data of automation components framework conditions principle of course of part manufacturing with automation basics system adaptation in TruTops Bend program creation with automation TruTops Bend course, reset and modification possibilities loading and unloading strategies You will be able to program automation sequences
27 TruBend Cell 7000 Programming Courses Control Duration s TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing T3000 T3500T TASC 6000 For the latest schedules and course availability please check our website at TruTops Bend Technology TruTops Bend Automation TruBend Cell 7000 have a look at the Internet for our latest offers or contact us to customize an arrangement TruTops Bend Update 1 - Supplementary Programming Courses TruTops Fab 3-8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate for detailed course information see chapter 'Supplementary Courses' TruTops Unfold for detailed course information see chapter 'Supplementary Courses' TruBend Machine Courses Control Duration s Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 T3000 T3500T TASC 6000 TruBend Cell days Maintenance Courses For the latest schedules and course availability please check our website at TruBend TruBend Cell 7000 NEW Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 52 53
28 Programming Courses Application Consulting Tube Processing: 3D Tube Design 2 / 4 days 3D Tube Design and Programming Option Bevel Cut TruTops Tube Update TruLaser Tube TruTops Drawing TruTops Tube Technology 4 days expertise Machine purchase 25% 40% 60% 100% Machine installation and start-up 65% > 3 months 80% 100% time t expertise 4 / Instruction on-site Technology Course Tube Cutting 4 days Maintenance Course Machine Courses Adaptive Clamping Method Core Programming Courses Core Machine Courses Optional Courses Application Consulting Technology Course Tube Cutting Special Profiles Advanced Maintenance Course Laser Application Consulting TruLaser Tube With the TruLaser Tube machines, you can produce parts quickly and precisely, in addition to being well prepared to meet all market requirements. What's so exceptional about the TruLaser Tube? The laser cuts contours and trims tubes in one operation. Tube constructions that are made possible by the laser, facilitate and reduce downstream fabrication steps. The edges are smooth and the parts are ready for assembly without the need for refinishing. Do you want to make the best use of all of the functions on your TruLaser Tube? Well, we have put together a training package that meets your requirements perfectly! Choose the appropriate courses from the training program and perfect the use of your machine. Machine Types TruLaser Tube 5000 TruLaser Tube 7000 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. Core Programming Courses TruTops Drawing TruTops Tube Technology 3D Tube Design Core Machine Courses Operator Technology Tube Cutting Maintenance 54 55
29 TruLaser Tube Programming Courses TruLaser Tube Machine Courses TruLaser Tube 5000 / 7000 TruTops Drawing TruLaser Tube 5000 / 7000 TruTops Tube Technology TruLaser Tube 5000 / 7000 TruLaser Tube 5000 / 7000 (KT02 / T03) Adaptive Clamping Method TruLaser Tube 5000 / 7000 (T03) Technology Course Tube Cutting TruLaser Tube 5000 / 7000 TruLaser Tube PC knowledge Machine components technical data basic NC programming complete files editing of NC programs and tables laser operating modes technological information on laser cutting production plan You will acquire basic technical knowledge necessary for TruTops Tube and you will be able to interpret NC texts. PC knowledge This training course is not required for those with prior knowledge of TruTops Drawing and Nesting Modular structure of software introduction to how to operate drawing of work piece geometries reading in and preparing DXF, IGES and MI drawings You will be able to draw part geometries and import other drawings in TruTops. PC knowledge Participation in a TruTops training course "Drawing" Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Programming of round and/or rectangular tubes and free profiles draw developed contours or develop them as DXF, IGES and/or MI on the tube programming laser processing processes optimizing the processing process creating NC programs tube layout with identical and differing parts creating production plans and service programs You will acquire the knowledge you need to program your machine. You will be able to draw workpieces, select suitable processing strategies and to create successful NC programs. 4 days Technically-oriented vocational training Machine discussion structure and components of machine structure and adjustment of laser cutting head training the user interface, operating elements and operating sequences with exercises presentation of the diagnostics system and online help program management important NC programming functions machine options You will be able to handle the machine s operating elements and to prepare, initiate and influence the production process. 4 / Experience in operating the respective machine and/or programming experience with TruTops Tube Components of adaptive clamping technology setting up the machine in connection with special profiles such as C, U, L profiles and flat steel familiarizing with influencing parameters running in special profiles on the machine verify process reliability, if required, establish it You will be able to safely handle adaptive clamping technology and manufacture special profiles such as C, U, L profiles and flat steel on your machine with process reliability. Experience with TruLaser Tube operating and/or programming experience with TruTops Tube (at least 3-6 months respectively) Recommendation: joint participation operator and programmer In-depth safety instructions cuttingspecific laser basics familiarizing with the parameters influencing the laser cut quality assessment and optimization of laser cuts recognizing and clearing cutting problems programming and cutting special materials and special profile You will be able to increase the cutting quality on a TruLaser Tube to the optimum, create programs for special materials and special profiles and establish the pertaining cutting parameters. 4 days TruLaser Tube 3D Tube Design 3D Tube Design for Experienced 3D Designers 3D Tube Design and Programming Option Bevel Cut Technology Course Tube Cutting Module Special Profiles TruLaser Tube 5000 / 7000 Maintenance Course TruLaser Tube 5000 / 7000 PC knowledge For tube programming the training courses "TruTops Drawing and "TruTops Tube Technology are required Introduction into 3D design tube programming creating 3D tube models reading in and editing external drawings export tube designs in TruTops Tube You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. 4 days PC knowledge In-depth experience in handling parametric 3D CAD systems For tube programming the training courses "TruTops Drawing and "TruTops Tube Technology are required Tube programming creating 3D tube models reading in and editing external drawings export tube designs in TruTops Tube You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. Participation in the training course "TruTops Tube Technology" Participation in the training course "3D Tube Design" Bevel cut basics designing parts with bevel cuts in Tube Design creating the respective NC programs in TruTops Tube You will be able to design bevel cuts and create the respective programs for the machine. Participation in the training course "Technology Tube Cutting" or at least 12 months of experience in machine operating, programming and parameter optimization Developing a systematic procedure to process special profiles special profile programming in TruTops Tube Implementing and processing these special profiles on the TruLaser Tube You will be able to implement a systematic procedure to process special profiles on your machine. Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Getting familiar with the components of the system detailed safety instructions external beam path adjustment jobs and handling the cutting head design of the control PLCX/MMC/NCK diagnostic possibilities with the control installation of the dust extractor explanation of Maintenance works for machine and laser unit options of the machine pneumatic, gas, lubrication and circuit diagrams You will be able to maintain the machine according to the given maintenance intervals
30 TruLaser Tube Programming Courses Control Duration s TruLaser Tube 5000 / 7000 TruTops Programming Courses TruTops Drawing TruTops Tube Technology for TruLaser Tube 5000 / D Tube Design 3D Tube Design for Experienced 3D Designers 3D Tube Design and Programming Option Bevel Cut 4 days 4 days For the latest schedules and course availability please check our website at TruTops Tube Update have a look at the Internet for our latest offers or contact us to customize an arrangement Machine Courses Control Duration s TruLaser Tube 5000 SIN 840 D 4 days TruLaser Tube TruLaser Tube 7000 (KT02 / T03) SIN 840 D sl Adaptive Clamping Method for TruLaser Tube 5000 NEW SIN 840 D Adaptive Clamping Method for TruLaser Tube 7000 (T03) NEW SIN 840 D sl Technology Courses Tube Cutting TruLaser Tube 5000 SIN 840 D / D sl 4 days Tube Cutting TruLaser Tube 7000 SIN 840 D / D sl 4 days For the latest schedules and course availability please check our website at TruLaser Tube Tube Cutting Module Special Profiles TruLaser Tube 5000 SIN 840 D / D sl Tube Cutting Module Special Profiles TruLaser Tube 7000 SIN 840 D / D sl Maintenance Courses TruLaser Tube 5000 SIN 840 D TruLaser Tube 7000 SIN 840 D sl Advanced Maintenance Courses TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' 58 59
31 Programming Courses Measuring Probe / SeamLine TruTops Cell Measuring Probe and SeamLine Application Consulting 3D-Laser Processing: TruTops Cell Module Fixture Design TruTops Cell Module Rotary Axis 0. TruTops Cell Laser Metal Deposition TruTops Cell Update TruLaser Cell TruTops Cell Technology Manual Programming Pro Variable Programming expertise Machine purchase 40% 25% 80% 50% 60% Machine installation and start-up 65% 90% 75% > 3 months 80% 100% 100% time t expertise 3 / Teaching Course I 1.5 / Instruction on-site Teaching Course II on-site Technology Course Laser Welding Maintenance Course 2 / SeamLine Configurable Control Interface Technology Course Laser Metal Deposition Advanced Maintenance Course Laser Machine Courses DepositionLine TruTops Cell Basic Application Consulting Core Programming Courses Core Machine Courses Optional Courses The machines of the TruLaser Cell open up all the possibilities of laser processing to you. Be it laser cutting or laser welding, 3D or 2D workpieces, single parts or serial production with the TruLaser Cell you have an all around machine at your disposal for laser processing. Acquire a broad base of knowledge to exploit the full potential of your TruLaser Cell. In our training courses, you will learn everything you need to achieve top performance with your machine. Machine Types TruLaser Cell 3000 TruLaser Cell 3010 (L33) TruLaser Cell TruLaser Cell 7020 fiber 7040 fiber TruLaser Cell 8030 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. TruLaser Cell TLC 1000 TLC TLC CUT 5 Core Programming Courses TruTops Cell Technology Core Machine Courses Operator Teaching Course I 60 61
32 TruLaser Cell Programming Courses TruLaser Cell Programming Courses 3D Laser TruTops Cell Technology Cutting and Welding 3D Laser TruTops Cell Module Fixture Design 3D Laser Manual Programming Pro 3D Laser Variable Programming 3D Laser Programming Measuring Probe and SeamLine 3D Laser PC knowledge Technically-oriented vocational training We strongly recommend the participation in the training course "Manual Programming Pro" for welding for TruLaser Cell Series 7000 up to software version 3 and TLC 1000 / 1005 / 6005 Basics of NC programming program processings with different movement types optimize and influence how machine moves subroutine technology macro application laser programming program editor You will acquire the basic machine-related and technological knowledge necessary both for the operator training and the programming with TruTops. PC knowledge Participation in the basic training course for your machine Ideal: participation in the training course "Teaching I" Production-oriented preparation of imported 3D models processing 3D models (cutting / welding) optimization of processing by means of experience positioning of 3D models in the working area subsequent correction of processing (mass, laser data, acceleration,...) You will be able to generate practical NC programs from 3D models. Participation in the training course "TruTops Cell Technology" Designing cutting fixtures by means of a 3D model programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture You will be able to design fixtures for cutting parts from sheet. Participation in the basic training course for your machine Follow-up NC functions not supported by TruTops Cell: laser power control laser welding additional possibilities of zero point correction (mirroring, scaling) additional zero point functions (G54-G57, TC_ZERO_PNT, TC_BASEFRAME,...) limit standoff regulation (DISTAX3D, TC_DIST_ MOTION_LIMIT,...) You will be able to further optimize NC programs Participation in the training course "Manual Programming Pro" Experience in NC programming Mathematical knowledge (e.g. sine/cosine) Types of variables phasors functions jump commands control structures subroutines global programs You learn the different possibilities of variable programming and you will thus be able to upgrade the software of your machine (e.g. master automation program, processing macros,...). Participation in the basic training course for your machine Discussing measuring tools (Control- Line, measuring probe, measuring head, SeamLine) programming measuring functions programming calculation cycles to correct the coordinate system measuring parameters You will be able to program measuring functions manually or on the teach panel. TruLaser Cell TruTops Cell Module Rotary Axis 3D Laser TruTops Cell Technology Laser Metal Deposition 3D Laser TruTops Cell Measuring Probe and SeamLine 3D Laser TruLaser Cell Participation in the training course "TruTops Cell Technology" Preparing and processing of moved workpieces (are also turned by the rotary axis) with or without turning of the cutting head bevel cut You will be able to generate practical NC programs for parts clamped in the rotary axis. 0. Participation in the training course "TruTops Cell Technology" Creating parameterized contour fields for coating optimization of processing specifications regarding coating technology You will be able to create practical NC programs for 3D part coating. Participation in the training course "Programming Measuring Probe and SeamLine" Programming measuring and calculation functions in TruTops Cell You will be able to program measuring functions in TruTops Cell
33 TruLaser Cell Machine Courses TruLaser Cell Machine Courses 3D Laser Teaching Course I 3D Laser SeamLine 3D Laser Technology Course Laser Welding 3D Laser Technology Course Laser Metal Deposition 3D Laser Maintenance Course 3D Laser Participation in the basic training course for your machine Presentation of machine safety instructions on working with a laser structure and machine components training the user interface, operating elements and operating sequences with exercises adjustment jobs on machine structure and adjustment of processing heads service programs manage programs implementation of studied programming commands You will acquire necessary theoretical and practical basic knowledge for operating the machine, you are prepared to handle the operational elements of the machine and you can prepare, initiate and influence the production process. 3 / Participation in the 3D Laser "Operator Course" Basics of teaching functions of 5-axis software possibilities of teach software teaching exercises in running-in and optimizing machine You will be able to program 3D parts by the teach procedure and to optimize programs. Participation in the " TruLaser Cell Series 7000 / 8000" Participation in the training course "Programming Measuring Probe and Seam- Line" Measurement procedure incident light / light section adjust monitor and operate user interface calibrate seam sensor adjust parameters for image analysis You will acquire the required theoretical and practical principles for operating. You will be ready to handle the seam sensor system SeamLine, able to prepare, initiate and influence the measurement process. Participation in the 3D Laser "Operator Course" Safety tips for welding welding-specific laser basics variables influencing welding practical welding exercises influence of process parameters on the welding process welding of the most various materials assessing welding seam You will be able to establish welding parameters and improve them. Participation in the 3D Laser "Operator Course DepositionLine" Establish and adjust process parameters maintenance practical process parameter establishing impact of process parameters on the coating assessment of coating You will be able to establish and improve coating parameters. Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Machine structure technical data safety instructions principle of generating the beam external beam guidance chiller dedusting unit drives maintenance and adjustment jobs diagnostics possibilities on the control care and lubrication of machine according to maintenance overview Only TruFlow: checking the alignment and centring laser beam You will be able to maintain the machine according to given intervals. 2 / TruLaser Cell DepositionLine 3D Laser TruTops Cell Basic 3D Laser Programming configurable Control Interface 3D Laser TruLaser Cell Participation in the " TruLaser Cell Series 7000 / 8000" Participation in the basic training course for your machine Safety instructions general LMD introduction powder components design handling maintenance initial welding with TRUMPF workpieces You will acquire the theoretical and practical basics required for processing with DepositionLine. PC knowledge Participation in the basic training course for your machine User interface operation modification of laser data changing tables adjusting dynamics microjoints optimizing Control Line modifying and moving contours optimizing positioning changing the zero point You will acquire the knowledge to modify and optimize NC programs on the machine. Participation in the 3D Laser "Operator Course" and in the basic training course for your machine User interface create module configure and activate integrate module configuration in the automatic mode activate data channel diagnostics functions You will acquire the theoretical and practical principles required for programming/operating. You are ready to handle the configurable control interface to make full use of it
34 TruLaser Cell Programming Courses Control Duration s TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 TruTops Programming Courses TruTops Cell Technology Cutting and Welding for 5-axis Laser Machines TruTops Cell Module Rotary Axis TruTops Cell Module Fixture Designing TruTops Cell Technology Laser Metal Deposition TruTops Cell Measuring Probe and SeamLine (in case of TruLaser Cell Series 7000 as of software version 4.0) 0. For the latest schedules and course availability please check our website at TruTops Cell Update have a look at the Internet for our latest offers or contact us to customize an arrangement TruTops Drawing and Nesting for detailed course information see chapter 'Laser Processing' TruTops Laser Technology for detailed course information see chapter 'Laser Processing' TruTops Tube Technology for RotoLas for detailed course information see chapter 'Laser Processing' 3D Tube Design 4 days for detailed course information see chapter 'Tube Processing' 3D Tube Design for Experienced 3D Designers for detailed course information see chapter 'Tube Processing' Manual Programming Courses Manual Programming Pro TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 Variable Programming TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 Programming Measuring Probe and SeamLine 7000 / 8000 (in case of TruLaser Cell Series 7000 as of software version 4.0) TruLaser Cell Supplementary Programming Courses TruTops Unfold for detailed course information see chapter 'Supplementary Courses' TruLaser Cell 66 67
35 TruLaser Cell Machine Courses Control Duration s TruLaser Cell 3000 SIN 840 D sl TruLaser Cell 3010 (L33) SIN 840 D TruLaser Cell Series 7000 / 8000 SIN 840 D SeamLine für TruLaser Cell Series 7000 (as of software version 4.0) SIN 840 D DepositionLine for TruLaser Cell Series 7000 SIN 840 D For the latest schedules and course availability please check our website at Workshop-oriented Programming Courses Teaching I TruLaser Cell 3010 (L33) SIN 840 D Teaching I TruLaser Cell Series 7000 / 8000 SIN 840 D Teaching I TLC 1000 / 1005 / 6005 / CUT 5 SIN 840 D TruTops Cell Basic SIN 840 D Programming configurable Control Interface for TruLaser Cell 3000 and TruLaser Cell Series 7000 / 8000 Technology Courses SIN 840 D Laser Welding TruLaser Cell 7020 / 7040 (as of software version 4.0) SIN 840 D Laser Welding TruLaser Cell 7020 / 7040 (up to software version 3.0) SIN 840 D Laser Metal Deposition TruLaser Cell Series 7000 SIN 840 D Maintenance Courses TruLaser Cell 7020 / 7040 SIN 840 D For the latest schedules and course availability please check our website at TruLaser Cell 7020 fiber / 7040 fiber / 8030 SIN 840 D Advanced Maintenance Courses TruFlow Laser Part 1-3 TASC 3 / 4 each for detailed course information see chapter 'Supplementary Courses' TruLaser Cell Consulting Control Duration Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' TruLaser Cell 68 69
36 Programming Courses TruTops Cell TeachLine TruTops Cell Module Rotary Axis 0. Application Consulting 3D Laser Processing: TruTops Cell Laser Metal Deposition TruTops Cell Module Fixture Design TruTops Cell Update TruLaser Robot Machine purchase 70% Operator and Programming Course 10 days TruTops Cell Technology 100% Machine installation and start-up 65% > 3 months 100% expertise time t expertise 60% Instruction on-site DepositionLine Technology TeachLine Technology Weld Wire Technology Course Image Processing Technology Course Laser Metal Deposition Machine Courses Technology Course Laser Cutting Technology Course Programmable Foccusing Optics Application Consulting Core Programming Courses Core Machine Courses Optional Courses The modular concept of the TruLaser Robot Series 5000 epitomizes a system perfectly customized to you and your requirements and opens up for you all possibilities of laser processing not just in welding, but also laser contract welding and laser cutting of 3D or 2D workpieces. Interested in how to fully exploit the high performance of the TruLaser Robot Series 5000? Check out our extensive, multi-faceted training program and learn everything you need to most efficiently make use of the individual solutions of this machine. Machine Types TruLaser Robot 5020 TruLaser Robot 5120 The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. TruLaser Robot 70 71
37 TruLaser Robot Programming Courses TruLaser Robot Machine Courses TruTops Cell Technology Cutting and Welding TruLaser Robot Series 5000 TruTops Cell Technology Laser Metal Deposition 3D Laser TruTops Cell Module Fixture Design 3D Laser Operator and Progamming Course TruLaser Robot Series 5000 DepositionLine TruLaser Robot Series 5020 Technology Course TeachLine TruLaser Robot Series 5000 Participation in the "Operator and Progamming Course TruLaser Robot Serie 5000" (or: comprehensive experience in operating the respective machine) Laser cutting or welding technology Importing and preparing 3D drawings in TruTops Cell processing 3D models optimization of processing process adapting 3D models in TruTops Cell to the actual position of the workpiece in the machine processing of 3D models by means of a rotary/tilt table You are able to generate practical NC programs from 3D models. Participation in the training course "TruTops Cell Technology" Creating parameterized contour fields for coating optimization of processing specifications regarding coating technology You will be able to create practical NC programs for 3D part coating. Participation in the training course "TruTops Cell Technology" Designing cutting fixtures by means of a 3D model programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture You will be able to design fixtures for cutting parts from sheet. Requirements PC knowledge Technically-oriented vocational training Safety instructions operating elements and operation of cell, robot and additional axes and adjustment jobs robot programming for laser cells and additional axes basics of laser welding process parameter adjustment assessment of weld seam technology rotary axis You will be able to operate the TruLaser Robot Series 5000 and you will acquire the required robot knowledge and be able to establish and improve welding parameters. 10 days Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Safety instructions general LMD introduction powder components design handling maintenance initial welding with TRUMPF workpieces You will acquire the theoretical and practical basics required for processing with DepositionLine. Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" and first experiences in robot operation and programming (min. 4 weeks) Measuring procedure incident light and light section operation of Sensor PC setting basic parameters of image evaluation TeachLine programming on the robot control You will acquire the required theoretical and practical principles for operating and programming the TeachLine sensor. You will learn the appropriate use of TeachLine for laser welding. TruTops Cell Module Rotary Axis 3D Laser TruTops Cell Technology TeachLine 3D Laser Technology Course Weld Wire TruLaser Robot 5020 Technology Course Laser Cutting TruLaser Robot 5020 Technology Course Programmable Focussing Optics TruLaser Robot 5020 TruLaser Robot Participation in the training course "TruTops Cell Technology" Preparing and processing of moved workpieces (are also turned by the rotary axis) with or without turning of the cutting head bevel cut You will be able to generate practical NC programs for parts clamped in the rotary axis. 0. Participation in the training course "Technology TeachLine" Programming measuring and calculation functions in TruTops Cell You will be able to program measuring functions in TruTops Cell. Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Weld wire feed roller replacement adjust parameters for weld wire weld wire programming on the robot control technology weld wire You will acquire the required theoretical and practical principles for operating and programming and be ready to handle the weld wire. You will be able to establish and improve welding parameters. Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Cutting-specific laser basics factors influencing the laser cut practical finding of process parameters impact of process parameters on the laser cut robot programming for laser-cutting programs assessment of cutting quality You will acquire the required theoretical and practical principles for operating and programming and handling the laser optics. You will be able to establish and improve cutting parameters. Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Safety tips on working with the laser align Programmable Focussing Optics to the processing plane operate and adjust Programmable Focussing Optics establish and adjust process parameters maintenance practical process parameter establishing impact of process parameters on the weld assessment of weld You will acquire the required theoretical and practical principles for operating and programming and handling the Programmable Focussing Optics. You will be able to establish and improve welding parameters. TruLaser Robot 72 73
38 TruLaser Robot Machine Courses Technology Course Image Processing for SeamLine / TeachLine TruLaser Robot 5020 Technology Course Laser Metal Deposition TruLaser Robot 5020 Participation in the "Technology Course TeachLine TruLaser Robot 5020" Image processing basics introduction to components introduction to parameters camera adjustment influencing parameters based on practical examples independently elaborating solution approaches for image processing ensuring process reliablity You will be able to elaborate solution approaches ensuring process reliability and correctly set the respective parameters. Requirements Participation in the " DepositionLine" Establish and adjust process parameters maintenance practical process parameter establishing impact of process parameters on the coating assessment of coating You will be able to establish and improve coating parameters. TruLaser Robot TruLaser Robot 74 75
39 TruLaser Robot Programming Courses Control Duration Robot Programming Courses Operator and Programming Course TruLaser Robot Series 5000 NEW KRC 2 / 4 10 days for detailed course information see chapter 'Machine Courses' TruTops Programming Courses TruTops Cell Technology Cutting and Welding for TruLaser Robot TruTops Cell Technology Laser Metal Deposition TruTops Cell Module Fixture Designing TruTops Cell Module Rotary Axis NEW NEW 0. For the latest schedules and course availability please check our website at TruTops Cell TeachLine TruTops Cell Update have a look at the Internet for our latest offers or contact us to customize an arrangement Machine Courses Control Duration Operator and Programming Courses TruLaser Robot Series 5000 NEW KRC 2 / 4 10 days. DepositionLine for TruLaser Robot 5020 KRC 2 / 4. Technology Courses TeachLine TruLaser Robot Series 5000 (as of software version 1.5) NEW NEW KRC 2 / 4 Weld Wire TruLaser Robot 5020 NEW KRC 2 / 4 Laser Cutting TruLaser Robot 5020 NEW KRC 2 / 4 For the latest schedules and course availability please check our website at Focussing Optics TruLaser Robot 5020 KRC 2 / 4 Image Processing for SeamLine / TeachLine KRC 2 / 4 Laser Metal Deposition TruLaser Robot 5020 KRC 2 / 4 Consulting Control Duration TruLaser Robot Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars' TruLaser Robot 76 77
40 Lasermarking: TruMark TruMark marking lasers provide endless possibilities of marking and structuring a broad variety of products flexibly and durable. The spectrum varies from simple functional markings across data matrix and barcodes for product traceability towards delicate creative patterns on the most noble of surfaces there. Our lasers operate fast, economically, reliable and environmentally sound. To help you tap into the full potential of your TruMark laser, we have put together a multi-faceted training program. You will find basic trainings as well as trainings for experts, which you may choose individually according to your requirements. Our modular training concept allows you to attend further training modules later on. Machine Types TruMark Series 3000 TruMark Series 5000 TruMark Series 6000 For courses, schedules and enrolment information please use our Internet website under TruMark TruLaser Robot 78 79
41 Programming Courses TruTops Fab Quickjob TruTops Fab Production 0. TruTops Fab Storage 1, TruTops Fab Purchasing TruTops Fab Customer TruTops Fab Calculation TruTops Fab for Administrators Supplementary Courses TruTops Calculate TruTops Unfold Variants time t Machine purchase Machine installation and start-up Advanced Maintenance Course Modular Switch Cabinet Advanced Maintenance Course TruDisk 2001 to days Advanced Maintenance Course TruFlow 2000 to 8000 Part 1 Advanced Maintenance Course TruFlow to Part 1 Advanced Maintenance Course TruFlow 2000 to 8000 Part 2 Advanced Maintenance Course TruFlow to Part 2 Advanced Maintenance Course TruFlow 2000 to Part 3 Technical Courses Optional Courses This encompasses all trainings concerning our products' programming and advanced maintenance across technologies. Learn how to use TruTops Fab, the TRUMPF software for controlling and planning your sheet metal fabrication, or to use TruTops Unfold for unfolding 3D models. In addition to this, we offer a complete range of advanced maintenance courses for modular switch cabinets and for the TruFlow and TruCoax lasers. The above diagram shows a list of supplementary courses and their duration. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green impart knowledge in special areas of maintenance. Training schedules and course descriptions are listed on the following pages. Supplementary Courses 80 81
42 Supplementary Programming Courses Supplementary Programming Courses TruTops Fab Module Quickjob TruTops Fab Module Production TruTops Fab Modul Storage (Manual Storage) TruTops Fab for Administrators TruTops Unfold Variants TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch PC knowledge TruTops Products TruTops Laser / Punch / Bend Target Group Key users and TruTops programmers Extensive PC knowledge System overview measures to prepare the installation TruTops Fab user interface management and control of production orders create nesting jobs (TruTops Laser / Punch) definition of operations and work plans most important aspects of material management maintenance of material and customer data workplace management manufacturing data management and reporting - monitoring functionality You will be able to implement the TruTops Fab module Quickjob successfully. Target Group Key users and TruTops programmers Participation in the "TruTops Fab Module Quickjob" TruTops Fab user interface managing and controlling production orders by considering sub-assemblies definition of subassembly-specific operations and work plans creating the corresponding workplaces and workplace groups You will be able to implement the TruTops Fab module Production successfully. 0. Target Group Key users and storage system managers Participation in the "TruTops Fab Module Quickjob" (does not apply for Module Storage without Module Quickjob) Basics of storage management (manual storage) configuration and managing of different storage locations and sectors batch management graphic display of material use inventory list You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management. Target Group IT administrators, PC support personnel Profound IT knowledge: PCs, data bases, network administration System adjustment data maintenance print layout adjustment troubleshooting and reaction You will be able to administer a TruTops Fab system. Basics of unfolding technique Loading and unfolding components single parts volume models surface models data bank adaptation populate materials and tools in the TruTops Unfold data base You will be able to unfold 3D models available in the common exchange formats. You create a 2D drawing in the GEO or DXF format. TruTops Drawing (the option Dimensioning Module would be beneficial) Mathematical knowledge (such as angle functions) Knowledge of Microsoft Excel Automation of creation of variants (similar drawings which can be created from an existing GEO file by the functions modify menu, e.g. stretch, displace, copy, ) variants depending on conditions (e.g. number of holes depending on the length) variable hole patterns (calculated by arithmetic formulas) creation of all single parts required for a complete sub-assembly, e.g. create a cupboard by simply modifying the total length, width and height export and import of variant files You will be able to create similar part drawings (*.geo) automatically. TruTops Fab Module Purchasing TruTops Fab Module Customer TruTops Fab Module Calculation / TruTops Calculate TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch Target Group Key users and purchasing agents Participation in the "TruTops Fab Module Quickjob" Target Group Key users and TruTops programmers Participation in the "TruTops Fab Module Quickjob" Target Group Users in charge of preliminary cost calculation of sheet metal parts Basic PC knowledge Supplementary Courses Requests for quotation order management suppliers management You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management. TruTops Fab user interface function area customer order management managing and controlling of customer orders from quotations to invoicing customer data management, preparation of quotations, order confirmation, production, delivery and invoicing as well as debt collection and credit notes are particularly considered You will acquire knowledge to implement the TruTops Fab module Customer successfully. Software customization and data management preparing cost calculations for individual workpieces and sub-assemblies vectorization of graphics files (option) You will acquire the knowledge required to prepare cost calculations based on your individual cost situation. Supplementary Courses 82 83
43 Supplementary Technical Courses Supplementary Technical Courses Advanced Maintenance Course Modular Switch Cabinet Advanced Maintenance Course TruDisk 2001 to 8002 Advanced Maintenance Course TruFlow Part 1 Advanced Maintenance Course TruFlow Part 2 Advanced Maintenance Course TruFlow Part 3 Machine Types TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 / 5030 (L52) / 5030 fiber / 5040 / 5040 (L18) / 5040 (L53) / 5040 fiber / 5060 (L19) / 5060 (L54), TruMatic Series 3000 / 7000, TruPunch 1000 / 3000, TruLaser Tube 7000, OEM Laser with Modular Switch Cabinet Electrotechnical basic knowledge with the qualification verified electrical engineer Design and diagnostics of the modular switch cabinet design, structure and content of the schematics function and diagnostics of the Profibus and AS-i Bus, as well as the safety system You will be able to localise faults in a machine with modular switch cabinet and carry out simple electrical service or repair works. Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Basics of laser technology laser safety laser, optics and supply unit design CPX control and boards interface description TruControl 1000 operation malfunction and monitoring messages creation of pulse shapes and laser programs exercise: error identification design of laser cooling, air treatment and diode power supply maintenance on cooling system and air handler general maintenance jobs electric servicing basics of laser welding with practical exercises You will be able to perform maintenance jobs, know functional sequences, localize laser malfunctions and troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department, program the laser or perform set-up works. 4 days Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Basics of laser technology design of TruFlow lasers safety instructions switch cabinet structure laser operation structure of schematics safety circuit structure basics of gas and vacuum system cooling system maintenance works on lasers, RF generator and chiller data back-up replacement of output mirror, mode adjustment, check beam quality by a series of mode shots power measurement beam alignment error simulation diagnostics systems Note: the tasks are performed at a TruFlow laser without machine connection. You will be able to perform basic electrical and mechanical maintenance jobs, know functional sequences, localize basic laser malfunctions, troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department. Participation in the "Advanced Maintenance Course TruFlow Part 1" Structure, function and communication of TASC 3 / 4 safety instructions measurements and diagnostics of gas and vacuum system structure, function and works at beam generator, resonator and mirror system, mirror cleaning structure, function and diagnostics of frequency converter, LSM and magnetic bearing electronics chiller error simulation diagnostics systems Note: the works are performed at a TruFlow laser without machine connection. You will be able to understand functional sequences of the TruFlow Laser, carry out maintenance jobs as well as electrical and mechanical service jobs, localize and troubleshoot laser malfunctions and communicate error diagnostics to the TRUMPF technical service department. Participation in the "Advanced Maintenance Course TruFlow Part 1 and Part 2" qualification as verified electrical engineer Structure and function of sub-assemblies in the radiofrequency generator safety instructions HV power supply module, network distribution, driver stage, end stage and control module structure of schematics adjustment replacement of sub-assemblies adjustment work and measurements on the RF generator diagnostics system analogue values methodology and problem solution during troubleshooting You will be able to understand the functions and structure of the RF generator and carry out adjustment and setting works as well as troubleshooting. Supplementary Courses Supplementary Courses 84 85
44 Supplementary Courses Programming Courses Control Duration Supplementary Programming Courses TruTops Fab Module Quickjob TruTops Fab Module Production TruTops Fab Module Storage (Manual Storage) TruTops Fab Module Purchasing TruTops Fab Module Customer TruTops Fab Module Calculation TruTops Fab for Administrators TruTops Calculate TruTops Unfold Variants 0. For the latest schedules and course availability please check our website at Technical Courses Control Duration Advanced Maintenance Courses TruDisk 2001 to 8002 TruDisk 2001 to 8002 (4 C) CPX 4 days For courses, schedules and enrolment information please use our Internet website under Advanced Maintenance Courses TruFlow 2000 to 8000 Part 1 TruFlow 2000 to 8000 TASC 3 / 4 Part 2 TruFlow 2000 to 8000 TASC 3 / 4 Advanced Maintenance Courses TruFlow to Part 1 TruFlow to TASC 3 / 4 Part 2 TruFlow to TASC 3 / 4 Advanced Maintenance Courses TruFlow 2000 to Part 3 TruFlow 2000 to TASC 3 / 4 Advanced Maintenance Courses / Control Modular Switch Cabinet TruLaser 2025 / 2030 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000, TruPunch 1000 / 3000 Modular Switch Cabinet TruLaser 3030 (L20) / 3040 (L32) / 5030 (L52) / 5040 (L53) / 5060 (L54) and TruLaser Series 3000 fiber / 5000 fiber Modular Switch Cabinet TruMatic 7000 / TruLaser Tube 7000 NEW Bosch PNC/MTX SIN 840 D sl SIN 840 D sl Bosch MTX SIN 840 D sl For the latest schedules and course availability please check our website at Supplementary Courses Supplementary Courses 86 87
45 Consulting / Seminars Application Production Processes TRUMPF training opportunities range from information days and seminars, workshops and business simulations, to custom consulting. The topics are multi-faceted: applications, sheet metal design or SYNCHRO, the TRUMPF production system. With the wide range of opportunities that are offered, there must be a topic that arouses your interest. Please check the following pages for course descriptions and schedules. Initial Production Assistance Application Consulting Part Design Seminar Workshop SYNCHRO Information Day SYNCHRO Business Games SYNCHRO Workshop Office Processes SYNCHRO in the Office Information Day Consulting / Seminars
46 Consulting for Part Design Initial Production Assistance Application Consulting Consulting for Part Design Initial Production Assistance Application Consulting Target Group Employees from the fields design engineering, production planning and production None Elaborating design and engineering rules active and creative part design from you daily engineering and/or production life elaborating new, cost-efficient and process optimized designs handling the components of the sheet metal process producing an idea from the workshop in our showroom: from the idea to the finished part Main topics possible sheet metal design I tube design I laser welding design fixture design Venue Seminar: Ditzingen-based general training course with trainees from various customers Workshop: Customer-individual meeting (in Ditzingen and/or onsite) You will acquire knowledge and suggestions on efficient part designing taking up-to-date production possibilities of sheet metal processing into account. Duration 1 - Participation in the core operator and programming courses for your TRUMPF machine Support for a perfect production start with your TRUMPF machine. can be individually customized. E.g.: setting up and tooling your machine in cooperation incl. loading and unloading fitting customer-specific production parts explanation of factors influencing the production process first optimisation of process parameters support for the creation of TruTops programs Handling your own TRUMPF products safely create the basis for efficient production mastering machine functionalities Duration According to demand Participation in the core operator and programming courses for your TRUMPF machine first experience in machine operation and/or programming experience with TruTops (recommendation: 3 months at least) Analysis, optimisation of production and programming as well as imparting application know-how directly based on your TRUMPF products. can be individually customized. E.g.: support for elaborating and optimising technology parameters increasing productivity by ideal sheet layouts strategies to reduce part production time exploitation of all your TruTops programming software resources processing special materials special selection of tools for different applications Exploit the potential of your machine and programming software improve the quality of parts and sub-assemblies increase productivity increase the process assurance of your production processes Duration According to demand Sheet metal design Tube design Laser welding design Fixture design [1] Workshop (for one customer) Seminar (open to all) Part Consulting (for one customer) - [1] only for customers with a laser welding system Consulting / Seminars Consulting / Seminars
47 SYNCHRO Process Consulting SYNCHRO Information Day SYNCHRO Business Games SYNCHRO Workshop Target Group Executives None Convey the philosophie of TRUMPF producion system SYNCHRO present objectives, concepts and action in the implementation of SYNCHRO getting familiar with principles, methods and tools (SYNCHRO house) guided plant tour to SYNCHRO stations discussion and question meeting with a TRUMPF plant manager You will be able to understand SYNCHRO and recognize applications. Duration Target Group Executives Knowledge of the SYNCHRO Information Day would be beneficial Convey the philosophy of TRUMPF producion system SYNCHRO (short form) objectives, concepts and action by implementation I showing company waste learning process improvements and organizational modification steps with SYNCHRO guided plant tour to SYNCHRO stations You will be able to convince executives of the value of SYNCHRO and to show the potential and practical application of SYNCHRO. Duration Target Group Executives and employees None, appointments are made individually A topic defined by the customer is processed by executives and employees on-site; advantages and benefit of SYNCHRO is shown by means of practical examples. Among others the following topics can be treated: work flow design 5A (cleanliness and order logistics (Kanban) tooling time optimization TPM (total productive maintenance) small-scale production flow implementation of flow production etc. You will be able to understand SYNCHRO and to detect waste. You elaborate first improvement measures and initiate first implementation steps. Duration At least 2 to, depending on selection of topics SYNCHRO in the Office Information Day Target Group Executives and employees None Convey the office SYNCHRO philosophy present objectives, concepts and action in the implementation of SYNCHRO studying individual methods (4-stage model) company tour to office SYNCHRO stations discussions and questions You will be able to understand office SYNCHRO and recognize applications. Duration Consulting / Seminars Consulting / Seminars
48 Consulting Seminars Consulting / Seminars Application Initial Production Assistance Application Consulting Duration According to demand According to demand Part Design Seminar for Sheet Metal Design Seminar for Laser Welding Design Seminar for Tube Design Workshop for Sheet Metal Design Workshop for Laser Welding Design Workshop for Tube Design For the latest schedules and course availability please check our website at Workshop for Fixture Design NEW SYNCHRO Information Day Business Games Workshop 3 - SYNCHRO in the Office Information Day Consulting / Seminars Consulting / Seminars
49 TRUMPF is certified according to ISO 9001:2008 (for further information see Ident No _201403_Web Subject to change TRUMPF Werkzeugmaschinen GmbH + Co. KG Training Center Ditzingen Schuckertstrasse Ditzingen Germany Phone +49(0) Fax +49(0) [email protected] Homepage
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