METAL CASTING (FOUNDRY) BASICS & APPLICATIONS BY PROF. T. V. RAMANA RAO
|
|
- Amy Owen
- 7 years ago
- Views:
Transcription
1 METAL CASTING (FOUNDRY) BASICS & APPLICATIONS BY PROF. T. V. RAMANA RAO 1
2 TOPICS FOR DISCUSSION 1. METAL CASTING PROCESS 2. COMPARISON WITH OTHER MANUFACTURING PROCESSES -ADVANTAGES AND LIMITATIONS 3. MAJOR ACTIVITIES IN FOUNDRY 4. CASTING PROCESS SELECTION 4. STAGES IN CASTING PRODUCTION 5. INDIAN METAL CASTING INDUSTRY: 2 PROBLEMS FACED / PROSPECTS AND FUTURE TRENDS
3 METAL CASTING PROCESS THE PROCESS OF FORMING METALLIC OBJECTS BY MELTING METAL, POURING IT INTO THE SHAPED CAVITY OF A MOLD AND ALLOWING IT TO SOLIDIFY. CASTING AS A MANUFACTURING PROCESS ADVANTAGES: 1. ANY METAL / ALLOY CAN BE CAST 2. ANY SHAPE, SIZE, WEIGHT OR INTRICACY CAN BE CAST 3.FLEXIBILITY / ECONOMY FOR SMALL OR MASS PRODUCTION 4.CHEAPEST IN CONVERTING RAW MATERIAL TO FINAL OBJECT LIMITATIONS: 1. NEEDS HIGH AMOUNTS OF SCARCE ENRGY FOR MELTING 2. LABOUR INTENSIVE 3. RAW MATERIALS INTENSIVE 4. LONGER PROCESSING TIME FOR NEW ITEM 3 5. POLLUTION AND DIFFICULT WORKING CONDITIONS
4 MAJOR ACTIVITIES IN FOUNDRY 1. PLANNING AND METHODING 2. PATTERN EQUIPMENT MAKING 3. MOLDING, CLOSING 4. MELTING 5. POURING, COOLING 6. FETTLING, FINISHING 4
5 5
6 6
7 7
8 8
9 NEW PRODUCTS DEVELOPED VALVE CASTINGS GLOBE VALVE PATTERN TOP MOULD CORE ASSEMBLY POURING ROUGH CASTINGS UNDER HEAT-TREATMENT SEMI-FINSH ED CASTING FINSHED CASTING (3.7T) It s the beginning of a journey... 9
10 FACILITIES : PRODUCTION Melting Shop : The melting shop is equipped with 2 Nos. 8T capacity each medium frequency induction furnaces (Dual track). 2 No. 15T capacity each medium frequency induction furnaces. 1 No. 25T capacity each medium frequency induction furnaces. 1 No. 25T Ladle Refining Furnace (LRF) Immersion pyrometer to ensure accurate temperature control. 10
11 FACILITIES : PRODUCTION POURING OF 12E10 GRINDING RING PRIDE of BCSL Foundry - pouring of 7.6T Valve Casting. 11
12 TYPICAL EXAMPLES OF CASTINGS 1. POWER PLANTS: TURBINE CASING, DRIVING GEAR, KAPLAN TURBINE 2. STEEL PLANTS : FURNACE HOPPER, INGOT MOLD, ROLLING MILL ROLLS, TUYER 3. CEMENT: CRUSHER JAWS, GRINDING LINERS, COOLER PLATES, CRUSHING CONE 4. CONSTRUCTION: EXCAVATOR TEETH, SHOVEL BUCKET, HEAVY HOUSINGS, GEARS 5. CHEMICALS: REACTION VESSEL, VALVE BODIES, PUMP CASING, DIGESTORS 6. MACHINE TOOLS: MACHINE FRAME / BED, GEARS, SLIDING HOLDER, HOUSINGS 7. TRANSPORT: AUTO ENGINE CYLENDER -BODY, HEAD, AIR CRAFT JET NOZZLE, RAILWAY WAGON SUPPORT, SHIP ANCHOR, SATELLITE HOUSING 12
13 CASTING PROCESS SELECTION 1. SAND MOLDING: MOLDS FOR ONE-TIME USE- GREEN SAND, DRY SAND, CHEMICALLY BONDED SAND MOST COMMON FOR FERROUS METALS AND LARGE CASTINGS 2. PERMANENT MOLD / DIE CASTING: METAL MOLDS FOR REPEATED CASTING OF LARGE QUANTITY MOSTLY FOR NON-FERROUS AND SMALL FERROUS CATINGS 3. INVESTMENT CASTING: SPECIALLY SINTERED REFRACTORY (CHEMICALLY BONDED ) MOLDS FOR TINY PRECISION CASTINGS IN ANY COMPOSITION 4. CENTRIFUGAL CASTING: ROTATING METALLIC MOLDS WITH REFRACTORY LINING DURING CASTING FOR PIPES, CYLENDERS, RINGS IN ANY METAL 13
14 CASTING DESIGN AND METHODING CASTING DESIGN MODIFICATIONS IN DESIGN TO SUIT CASTING PROCESS IN FOUNDRY FOR METAL SPECIFICATIONS / SHAPE / GEOMETRY / INTRICACY, ETC., WITHOUT SACRIFICING THE FUNCTIONAL AND QUALITY REQUIREMENTS OF THE CAST COMPONENT BY THE CUSTOMER (ORDERING THE CASTING) METHODING TECHNOLOGY/CA TINGP OCE DE IGN : PATTERN EQUIPMENT, MOULDING PROCESS, MELTING PROCEDURE, GATING & FEEDING SYSTEM, FINISHING / H.T., QUALITY-ASSURANCE SYSTEM NEEDED TO PRODUCE THE CASTING TO THE QUATITY / COST STANDARDS BY THE FOUNDRY (MAKING THE CASTING) 14
15 STAGES IN CASTING PRODUCTION 1. PREPRODUCTION: A. STUDY OF CASTING ORDER AND DRAWING SHAPE, SIZE, WEIGHT, METAL SPECS, ORDER QUANTITY, DELIVERY REQUIREMENTS, COST / RATE ESTIMATION B. IF FEASIBLE FOR THE EXISTING FACILITIES OF THE FOUNDRY, PLAN PRODUCTION 2. METHODING / TECHNOLOGY: A. SELECTION OF THE MOLDING PROCESS B. DRAWINGS OF PATTERN EQUIPMENT, GATING / RISERING C. INSTRUCTIONS FOR MANUFACTURE / INSPECTION NEEDS 3. PRODUCTION: A. PATTERN AND CORE BOX EQUIPMENT B. MOLDING AND CORE MAKING, CLOSING / ASSEMBLING THE MOLD C. MELTING AS PER SPECS, REFINING LIQUID METAL IN FURNACE D. POURING LIQUID METAL INTO MOLDS E. COOLING TO SOLIDIFY F. FETTLING: SEPERATING CASTING FROM MOLD, CLEANING, HEAT TREATMENT G. INSPECTION, DESPATCH 15
16 CURRENT STATUS IN THE INDIAN FOUNDRIES MIS-CONCEPTIONS/MYTHS ABOUT CASTINGS. LACK OF COLLABORATION BETWEEN DESIGNER AND FOUNDRY. NOT SUPPLYING 3D SOLID-MODEL DRAWINGS. MOST OF THE FOUNDRIES NOT USING SCIENTIFIC/STANDARD GATING/RISERING PRACTICES, OR SIMULATION SOFTWARE. IMPROPER DOCUMENTATION LEADING TO REPEATED REJECTS AND RELATED LOSSES. LACK OF TRAINING TO SUPERVISORS/WORKERS. LACK OF ENGINEERS, PREFERING SOFTWARE JOBS NOT MFRG SHORTAGE OF POWER, LOGISTICS, CAPITAL 16
17 FUTURE TRENDS 1. MORE COLLABORATION BETWEEN DESIGNERS (ORDERING CASTING) AND FOUNDRIES AS PARTNERS IN THE SUPPLY CHAIN TO SATISFY END USERS PURCHASING FINAL EQUIPMENT. 2. GLOBAL RESOURCING FOR CASTING BY DEVELOPED COUNTRIES FOR QUALITY PRODUCTS HIGH POTENTIAL FOR INDIAN FOUNDRIES. 3. ORDERING SUB-ASSEMBLIES (FULLY MACHINED, ASSEMBLED) INSTEAD OF SEPARATE CAST COMPONENT EXAMPLE: VALVES, BEARINGS, GEAR-BOXES WITH GEARS. 4. EXTENSIVE USE OF INTERNET/WEB TOOLS, E-BUSINESS FOR GLOBAL TRANSACTIONS. 5. MAKE IN INDIA LIKELY TO DEVELOPE METAL CA TING 17
18 FACILITIES : PRODUCTION Pattern Shop : Foundry has a well equipped pattern shop with highly skilled workmen for the manufacture of wooden, metal and polystyrene patterns. Date of last change Reference/Name of Presentation/SN 18
19 FACILITIES : PRODUCTION Moulding Shop Imported Continuous Sand Mixer of capacity 30, 10 & 5TPH for Fenotec System Imported Mechanised Reclamation Plant (Italy) of 20TPH With the introduction of continuous mixer our capacity and capability of ramming is increased in addition to increase the productivity Date of last change Reference/Name of Presentation/SN 19
20 FACILITIES : PRODUCTION Melting Shop : The melting shop is equipped with 2 Nos. 8T capacity each medium frequency induction furnaces (Dual track). 2 No. 15T capacity each medium frequency induction furnaces. 1 No. 25T capacity each medium frequency induction furnaces. 1 No. 25T Ladle Refining Furnace (LRF) Immersion pyrometer to ensure accurate temperature control. Date of last change Reference/Name of Presentation/SN 20
21 FACILITIES : PRODUCTION POURING OF 12E10 GRINDING RING PRIDE of BCSL Foundry - pouring of 7.6T Valve Casting. Date of last change Reference/Name of Presentation/SN 21
22 NEW PRODUCTS DEVELOPED VALVE CASTINGS GLOBE VALVE PATTERN TOP MOULD CORE ASSEMBLY POURING ROUGH CASTINGS UNDER HEAT-TREATMENT SEMI-FINSH ED CASTING FINSHED CASTING (3.7T) Date of last change It s the beginning of a journey... Reference/Name of Presentation/SN 22
23 NEW PRODUCTS DEVELOPED Item Name : CL API F Body Material : WCB Weight Weight :: Kgs Kgs Date of last change It s the beginning of a journey... Reference/Name of Presentation/SN 23
24 NEW PRODUCTS DEVELOPED Item Name : Spindle ` Material : ASTM A 148 Gr Weight : 8300 Kgs Date of last change Reference/Name of Presentation/SN 24
25 NEW PRODUCTS DEVELOPED Item Name : Boom point Material : IS 2644 Gr 640 Weight : 2380 Kgs Date of last change Reference/Name of Presentation/SN 25
26 NEW PRODUCTS DEVELOPED Item Name : Flywheel Material : IS 1030 Gr W Weight : 1980 Kgs Date of last change Reference/Name of Presentation/SN 26
27 NEW PRODUCTS DEVELOPED Item Name : Turbine casing Material : G17 CrMoV 5-10 Weight : 1270(U)+1540(L) Kgs Date of last change Reference/Name of Presentation/SN 27
28 NEW PRODUCTS DEVELOPED Item Name : 8 CL F M P Body Material : WCB / CF 8 Weight : 4870 Kgs Date of last change It s the beginning of a journey... Reference/Name of Presentation/SN 28
29 NEW PRODUCTS DEVELOPED Item Name : PLUG Valve BODY Material: WCB Weight : 2480 Kgs Date of last change Reference/Name of Presentation/SN 29
30 NEW PRODUCTS DEVELOPED Item Name : Drive end frame Material : WCB Weight : 4070 Kgs Date of last change Reference/Name of Presentation/SN 30
31 NEW PRODUCTS DEVELOPED Item Name : Spindle ` Material : ASTM A 148 Gr Weight : 8300 Kgs Date of last change Reference/Name of Presentation/SN 31
32 NEW PRODUCTS DEVELOPED Item Name : Swing Jaw Casting Material : IS 1030 Gr W Weight : 5140 Kgs Date of last change Reference/Name of Presentation/SN 32
33 NEW PRODUCTS DEVELOPED Item Name : Valve Castings Material : G17 CrMoV 5-10 Weight : 800 Kgs Date of last change Reference/Name of Presentation/SN 33
34 NEW PRODUCTS DEVELOPED Item Name : 1312 Jaw Plate Material : IS 276 Gr 3 Weight : 3680 Kgs Date of last change Reference/Name of Presentation/SN 34
CENTRIFUGAL CASTING. Email: amitjoshi@iitb.ac.in amitjoshi1000@yahoo.ca
CENTRIFUGAL CASTING Amit M Joshi (B.Engg. Mechanical, A.M.I.Prod.E, A.I.E) Dept. of Metallurgical Engg. & Material Science, Indian Institute of Technology Bombay, India. Email: amitjoshi@iitb.ac.in amitjoshi1000@yahoo.ca
PROCESS MEASURES IMPLEMENTED INTO AN IPPC NODULAR IRON FOUNDRY, LARGE SERIES AUTOMOTIVE CASTING PRODUCER, TO INCREASE ENERGY EFFICIENCY USE
Parallel session: Innovative energy efficiency examples of different industrial sectors Energy efficiency in the cement, metal and petrochemical industry PROCESS MEASURES IMPLEMENTED INTO AN IPPC NODULAR
Casting. Training Objective
Training Objective After watching the program and reviewing this printed material, the viewer will learn the essentials of the various metal casting processes used in industry today. The basic principles
Introduction to Manufacturing Process
Introduction to Manufacturing Process What is Manufacturing? The English word manufacture is several centuries old. The term manufacture comes from two Latin words, manus (hand) and factus (make). As per
DENİZCİLER DÖKÜMCÜLÜK SAN. VE TİC. A.Ş. COMPANY PRESENTATION 2015
DENİZCİLER DÖKÜMCÜLÜK SAN. VE TİC. A.Ş. COMPANY PRESENTATION 2015 About Us : Founded in 1978 Total production capacity app. 24.000 Tons/year. Total area 25.000 sqm., covered production facilities 14.000
Analysis and Optimization of Investment Castings to Reduce Defects and Increase Yield
Analysis and Optimization of Investment Castings to Reduce Defects and Increase Yield Arunkumar P 1, Anand.S.Deshpande 2, Sangam Gunjati 3 1 Associate Professor, Mechanical Engineering, KLS Gogte Institute
Aluminium Foundry Practice
Aluminium Foundry Practice M Dept. of Metallurgical Engineering & Materials Science, Indian Institute of Technology Bombay (IIT Bombay), India. Email: amitjoshi@iitb.ac.in, mechamit2002@yahoo.co.uk Fabrication
ENGINEERING & CONSULTANCY PRODUCTION & ASSEMBLY SERVICE & SITE APPLICATION
a r t ne r f or s t CASTING TECHNOLOGY PROCESS ROLLING PROCESS ee ro c l oba l l y hy d r u p l ic lp a STEEL MAKING PROCESS PLANT REVAMPING AND NEW INSTALLATIONS ou rg es s REHEATING PROCESS Y www.completehydraulicsolutions.com
ALUMINUM CASTING PROCESS COMPARISON CHARTS. Copyright 2002 Austin Group, LLC. All rights reserved.
ALUMINUM CASTING COMPARISON CHARTS A Qualitative Comparison of Several Competing Processes for the Production of Aluminum Castings The following charts are intended to provide a relative guide to compare
This is Outokumpu Tornio Site
Investor visit, 7th October 2015 Hannu Hautala, SVP - Business Line Tornio This is Outokumpu Tornio Site October 7, 2015 1 October 7, 2015 2 We believe that all accidents are preventable. Our target is
Foundry machines: high-tech solutions from a traditional industry
Article no. 2: GIFA 2015 (business) Foundry machines: high-tech solutions from a traditional industry Global production of castings exceeds 100 million tonnes GIFA 2015 the 13th International Foundry Trade
CNC and conventional high quality, large, powerful and heavy duty horizontal lathes and grinding machines
The World Wide partnership for ultimate turning technologies CNC and conventional high quality, large, powerful and heavy duty horizontal lathes and grinding machines a brief outline of vertical machines
GLOBAL MANUFACTURING. ARAUJO, Anna Carla AUG, 2015 Mechanical Engineering Department POLI/COPPE/UFRJ
GLOBAL MANUFACTURING ARAUJO, Anna Carla AUG, 2015 Mechanical Engineering Department POLI/COPPE/UFRJ Workpiece Presentation Powder Metallurgy and Additive Manufacturing [#7] Powder Metallurgy PM parts can
Industrial Automation and Control Prof. S. Mukhopadhyay Department of Electrical Engineering Indian Institute of Technology, Kharagpur
(Refer Slide Time: 00:29) Industrial Automation and Control Prof. S. Mukhopadhyay Department of Electrical Engineering Indian Institute of Technology, Kharagpur Lecture - 1 Introduction Good morning, this
Injection molding equipment
Injection Molding Process Injection molding equipment Classification of injection molding machines 1. The injection molding machine processing ability style clamping force(kn) theoretical injection volume(cm3)
Plastic Injection Molding
Training Objective After watching this video and reviewing the printed material, the student/trainee will understand the principles and physical operations of the plastic injection molding process. An
CHAPTER 2 INJECTION MOULDING PROCESS
CHAPTER 2 INJECTION MOULDING PROCESS Injection moulding is the most widely used polymeric fabrication process. It evolved from metal die casting, however, unlike molten metals, polymer melts have a high
Start the Design Study!
A Design Study in Centrifugal Steel Castings Hydraulic Accumulator Cylinder for Navy Submarines Design Study Outline Introduction Design for Performance Duplex Steel Approach Alloy Selection Design for
understanding medium frequency induction melting furnace and its components
understanding medium frequency induction melting furnace and its components 9 Spruce Street, Jersey City, NJ 07306 USA sales@electroheatinduction.com INDUCTION MELTING FURNACE AND ITS COMPONENTS The purpose
Rules to Consider. All work shall be highly specified as to content, timing, sequence, and outcome.
Lean Manufacturing An operational system that maximizes Value Added, reduces Essential Support and eliminates Waste in all processes throughout the Value Stream. What is Value-added? What is Essential
CLASSIFICATION SYSTEM BY FIELD AND SUB-FIELD OF EXPERTISE SUPPLIERS REGISTRY OF GOODS AND SERVICES ENAP GROUP OF COMPANIES I. Suppliers are classified in three groups: Classification Equipments, materials
a. Are the foundry s employees trained and familiar with portions of the system applicable to their position?
1. Does the foundry have a documented quality system? a. Are the foundry s employees trained and familiar with portions of the system applicable to their position? b. What recognized quality management
TILT POUR TRIALS AND ANALYSIS. Matrix Metals Keokuk Facility (Keokuk Steel Castings) Keokuk, Iowa 52632
TILT POUR TRIALS AND ANALYSIS Bob Bryant 1, Kent D. Carlson 2, Shouzhu Ou 2, Christoph Beckermann 2 1 Matrix Metals Keokuk Facility (Keokuk Steel Castings) Keokuk, Iowa 52632 2 Department of Mechanical
PARTNERS and RESPONSABILITIES
Location Key Facts Core Business Design and manufacture management of heavy machined steel structures and components for steel mill industry. Sales up to 40 MLN Staff 190 person Area of shops 35.000 m²
Highly flexible couplings
Construction and operation 8.03.00 Instructions for installation 8.03.00 Types of stress 8.04.00 Diagrams for static deformation of the coupling ring 8.05.00 Coupling size 8.07.00 Examples of combinations
Der Einfluss thermophysikalischer Daten auf die numerische Simulation von Gießprozessen
Der Einfluss thermophysikalischer Daten auf die numerische Simulation von Gießprozessen Tagung des Arbeitskreises Thermophysik, 4. 5.3.2010 Karlsruhe, Deutschland E. Kaschnitz Österreichisches Gießerei-Institut
DIE CASTING. This process if for high volume, high detail, and value added economically priced cast parts. HOW IT WORKS
DIE CASTING PROCESS This process if for high volume, high detail, and value added economically priced cast parts. HOW IT WORKS A metal tool is built and attached to a furnace of molten metal Then molten
INSTRUMENTATION & CONTROLS VALVE & AUTOMATION EXPERTS VALVE REPAIR TUBE SERVICES
INSTRUMENTATION & CONTROLS VALVE & AUTOMATION EXPERTS VALVE REPAIR TUBE SERVICES GREAT PRODUCTS ARE ONLY PART OF OUR SUCCESS. YOU SHOULD MEET OUR PEOPLE. From the machinist with over 20 years experience
p l a s t i c i n j e c t i o n m o l d i n g p a r t 1 p r o c e s s, m o l d a n d m a c h i n e e r i k d e l a n g e
p l a s t i c i n j e c t i o n m o l d i n g p a r t 1 p r o c e s s, m o l d a n d m a c h i n e e r i k d e l a n g e H R O R o t t e r d a m B r n o U T j o i n t p r o j e c t 1 plastic injection
Fettling the most ignored operation in Foundries
Fettling the most ignored operation in Foundries Prashant Mestry Mahindra & Mahindra, Automotive Division, Component Development & Materials Management, Special Process, Casting Commodity AD Annex Building,
MESA MAKINA. Since 1979. Company Presentation. Welcome. Since 1979
Company Presentation Welcome Historical Time line of Mesa Foundation by Mr. Mehmet Tekelioglu Manufacturing casting part in house Achieving ISO9001:2000 certification by BVQI Achieving ISO TS 16949 certification
Specifications for Programs: 737, 747, 757, 767, 777, 787
= Performed by GKN BAC 5000 AN General Sealing 6-262, 6-265, 6-267, 6-270 PSD for 787 Only: 6-242, 6-269, 6-271 PSD for 777 Only: 6-261,6-264, 6-266, 6-269, 6-271 BAC 5004 L Installation of Permanent Fasteners
Determining the Right Molding Process for Part Design
Determining the Right Molding Process for Part Design How RIM Molding Advantages Compare with Traditional Production Technologies Page 2 Introduction This White Paper details the part production processes
ARMSTRONG MOLD GRAPHITE DIE CASTING DIVISION
ARMSTRONG MOLD CORPORATION GRAPHITE DIE CASTING DIVISION Getting Started The Evolution of GDC The GDC technology was developed as a hybrid of traditional permanent mold, graphite mold and the die casting
Process Engineering and Product Engineering. Dr. P. M. Pandey
Process Engineering and Product Engineering Dr. P. M. Pandey The Process Engineering Function Process: It is simply a method which products can be manufactured from raw materials. It could also be described
FLSmidth ball mill for cement grinding
FLSmidth ball mill for cement grinding 2 Versatile system based on standard modules Main features - Shell supported ball mill of well-proven design - Side or central drive - Grinds all types of cement
Mould and Die Standard Parts
Mould and Die Standard Parts Tampere University of technology - Tuula Höök Mould standard parts can be divided into the following groups: Standard mould set with guide bars, guide sleeves and other guiding
1300 MAXTRAK SPECIFICATION
CONE CRUSHER Crusher type: Liners: Standard concave: Lubrication: Adjustment: Control: Concave options: 1300 Automax Crusher. Manganese steel alloy mantle and concave. Medium Coarse. Pumped system having
Terex Minerals Processing Systems Canica VSI VERTICAL SHAFT IMPACT CRUSHERS
Terex Minerals Processing Systems Canica VSI VERTICAL SHAFT IMPACT CRUSHERS SERVING THE INDUSTRY SINCE 1974 Vertical Shaft Impactor Benefits Very cubicle product Benificiation of material (elimination
Kumera Equipment for Non-Ferrous Metal Smelters
Kumera Equipment for Non-Ferrous Metal Smelters Steam Dryer Anode Furnace Peirce-Smith Converter Rotary Holding Furnace Bucket Excavator Roll Crusher Rotary Drum Dryer With experience of more than a quarter
Raptor high-performance cone crushers
Raptor high-performance cone crushers Raptor high-performance cone crushers Key value statements Largest cone crusher in the world (Raptor 000) Most diverse product line on the market Continual focus on
Integrated Computational Materials Engineering (ICME) for Steel Industry
Integrated Computational Materials Engineering (ICME) for Steel Industry Dr G Balachandran Head ( R&D) Kalyani Carpenter Special Steels Ltd., Pune 411 036. Indo-US Workshop on ICME for Integrated Realization
Powder Injection Moulding (PIM) of Dissimilar Materials and Complex Internal Features
Powder Injection Moulding (PIM) of Dissimilar Materials and Complex Internal Features Li Tao, Scientist II Metal&Ceramic Team, Forming Technology Group, (SIMTech) Tel: 67938968 Email: tli@simtech.a-star.edu.sg
STUDY OF PROCESS PARAMETERS OF GRAVITY DIE CASTING DEFECTS
International Journal of Mechanical Engineering and Technology (IJMET) Volume 7, Issue 2, March-April 2016, pp. 208 211, Article ID: IJMET_07_02_023 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=7&itype=2
Aluminium Rolling Mill Technology
DIE BIBLIOTHEK DER TECHNIK 233 Aluminium Rolling Mill Technology Future concepts in thin-strip and foil rolling VERLAG MODERNE INDUSTRIE Achenbach Buschhütten Contents Aluminium an innovative material
Modern Sand Reclamation Technologies for Economy, Environment Friendliness and Energy Efficiency
Modern Sand Reclamation Technologies for Economy, Environment Friendliness and Energy Efficiency Aniruddha Ghosh GM, The Wesman Engineering Co. Ltd, Kolkata ABSTRACT Unlike green sand, chemically-bonded
Efficiency on a large scale CFB Steam Boilers
Efficiency on a large scale CFB Steam Boilers Circulating Fluidized Bed Steam Boiler The Circulating Fluidized Bed Steam Boiler is an offering from Bosch Thermotechnology a member of the worldwide Bosch
Foundry Factory Ltd.
Foundry Factory Ltd. Foundry Factory Ltd. Cast-iron castings Ductile iron castings Non-magnetic cast iron castings Wear resistant cast iron castings Conveyor casting from 10 kg Permanent mold casting up
High speed machining and conventional die and mould machining
High speed machining and conventional die and mould machining Reprint from HSM - High Speed Machining There are a lot of questions about HSM today and many different, more or less complicated, definitions
e-manufacturing Solutions
Laser-sintering produces directly from 3D CAD data fast, flexibly and cost-effectively. Process and Benefits Process Laser-sintering is a generative layer manufacturing technology. Any three-dimensional
DUGARD. Machine Tools Since 1939. Dugard 700L Series Heavy Duty CNC Lathes. www.dugard.com
DUGARD Machine Tools Since 1939 Dugard 700L Series Heavy Duty CNC Lathes www.dugard.com Dugard 700L Heavy Duty CNC Lathe 2000, 3000 or 4000mm bed length Designed for easy and convenient operation The concave
Free Examples of plant layout drawing
Free layout examples; a wide variety of industrial layouts, within different facility types. Principles of plant layout and design will apply widely. Free Examples of plant layout drawing Principles of
MIT 2.810 Manufacturing Processes and Systems. Homework 6 Solutions. Casting. October 15, 2015. Figure 1: Casting defects
MIT 2.810 Manufacturing Processes and Systems Casting October 15, 2015 Problem 1. Casting defects. (a) Figure 1 shows various defects and discontinuities in cast products. Review each one and offer solutions
Corporate Summary 2012
Timken In India Corporate Summary 2012 Timken India Today Our Footprint Chennai Jamshedpur Bangalore 3 Locations in India Manufacturing Plant Manufacturing Plant Technology Center Sales Offices: New Delhi,
AC Electric Motors best practice
If you want to learn more about best practice machinery maintenance, or world class mechanical equipment maintenance and installation practices, follow the link to our Online Store and see the Training
Facts about ABB. A leading power and automation technology company with strong market positions in its core businesses
ABB ROBOTICS Facts about ABB Headquarters: Zurich, Switzerland About 105,000 employees in around 100 countries Orders in 2005: $23.6 billion Revenues in 2005: $22.4 billion Listed on Stockholm, Swiss &
Engineering Graduate Training Scheme "A" Manufacturing & Industrial Engineering. Model Training Guide
Engineering Graduate Training Scheme "A" Manufacturing & Industrial Engineering Model Training Guide 1 Model Training Guide (MTG) The Model Training Guide is, as the name suggests, a guide to Companies
INDUSTRIAS G.E S.A. E n g ineering Solut i o n s
INDUSTRIAS G.E S.A. E n g ineering Solut i o n s INDUSTRIAS G.E S.A. Heavy Fabrication Heavy Machining Equipment Rental Industrial Equipment Services Manpower Hire Consumable Supply Welcome to IGESA
API Flanged Safety Relief Valves Series 526 CATALOG
API Flanged Safety Relief Valves Series 26 CATALOG The-Safety-Valve.com 1 Valve finder How to find the right product group High operating to set pressure ratio, high backpressure or low total height? Yes
REFRACTORY INSPECTION CODE: INSTALLATION, INSPECTION, TESTING
Training Title REFRACTORY INSPECTION CODE: INSTALLATION, INSPECTION, TESTING Training Duration 5 days Training Venue and Dates Refractory Inspection Code: Installation, Inspection, Testing 5 30 Mar 3 Apr
Veenstra Group Your Partner
Mixing Technology Bulk Handling Specialist in Custommade Industrial Maintenance Off Shore Valves & Parts General Information Mixing Technology Bulk Handling Specialist in Custommade Industrial Maintenance
Blasting Technology Increases Efficacy in Foundry and Allied Industries
Blasting Technology Increases Efficacy in Foundry and Allied Industries Prepared by: Mr. P.A.Patel Email: info@pshotblast.com Website: www.pshotblast.com Created by: Mr. P.A.Patel (National Counsil Member
ROLLED STAINLESS STEEL PLATES, SECTIONS AND BARS
STANDARD FOR CERTIFICATION No. 2.9 ROLLED STAINLESS STEEL PLATES, SECTIONS AND BARS OCTOBER 2008 Veritasveien 1, NO-1322 Høvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11 FOREWORD (DNV) is an autonomous
ASTM A860/A860M-09 Standard Specification for Wrought High Strength. Ferritic Steel Butt Welding Fittings. 1. Scope :- 2. Reference Documents :-
Standard Specification for Wrought High Strength Ferritic Steel Butt Welding Fittings 1. Scope :- 1.1 This specification covers wrought high strength ferritic steel butt-welding fitting of seamless and
Lost Core Technology. A challenging growth opportunity. Hermann Jacob Roos
Lost Core Technology A challenging growth opportunity. Hermann Jacob Roos 1 Bühler 13. internationaler Deutscher Druckgusstag Hermann Roos 2013 Trends and market needs. Challenging future requirements.
:: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD
:: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD The Pradman Profile Established in 1969 Total Manpower 108+ Focus Industries Steel, Structural Steel Infrastructure Transmission Tower Manufacturing,
THE PRODUCTION OF REFINED FERROMANGANESE AT CATO RIDGE ALLOYS
THE PRODUCTION OF REFINED FERROMANGANESE AT CATO RIDGE ALLOYS R. Burger 1 and M. Masukawa 2 1 ASSMANG Cato Ridge Works, Eddie Hagan Drive Cato Ridge, RSA. E-mail: robertb@feralloys.co.za 2 Mizushima Ferroalloy
I BAU HAMBURG Dry Product Handling
IBAU HAMBURG Your efficient partner for modern and effective bulk material handling I BAU HAMBURG PLANT DESIGN - ENGINEERING - EPC-CONTRACTING CEMENT - THERMAL POWER - MINERALS Central Cone Silos Single
STEEL MELT SHOP / SCRAP CONTROL & PREPARATION
THE COMPANY PROFILE Asil Celik was established in 1974 to produce special and alloyed steel mainly for the automotive industry, automotive components, machine tool manufacturing and defence industries.
Steel production. Furnace linings made from carbon and graphite are applied for the production of primary iron.
Steel production Furnace linings made from carbon and graphite are applied for the production of primary iron. Graphite electrodes and nipples (connecting pins) are applied for the production of steel.
YOUR LOCAL SOURCE IN A GLOBAL WORLD YOUR SUPPLIER OF METAL COMPONENTS
YOUR LOCAL SOURCE IN A GLOBAL WORLD YOUR SUPPLIER OF METAL COMPONENTS CASTINGS WELDING FORGINGS CNC PLATE MACHINING CASTINGS WELDING There are many obvious benefits for you by choosing to use castings.
CONTENTS. ZVU Engineering a.s., Member of ZVU Group, WASTE HEAT BOILERS Page 2
WASTE HEAT BOILERS CONTENTS 1 INTRODUCTION... 3 2 CONCEPTION OF WASTE HEAT BOILERS... 4 2.1 Complex Solution...4 2.2 Kind of Heat Exchange...5 2.3 Heat Recovery Units and Their Usage...5 2.4 Materials
Grade Level Spill Containment Manholes
Grade Level Spill Containment Manholes Installation Instructions 705-5 Gallon 715-15 Gallon 725-25 Gallon Manual # Revision Date Changes from Previous Revision F-1307 7 Mar. 2012 Removed reference to pipe
Zhengzhou Dingsheng Engineering Technology Co.,Ltd
Zhengzhou Dingsheng Engineering Technology Co.,Ltd dscrusher@yahoo.cn www.dscrusher.com 1 Wear Resistant Parts 1. Jaw Plate Jaw plate is manufactured with super high manganese steel, therefore it has a
Design/Build and Equipment Integration
Design/Build and Equipment Integration PROFESSIONAL ENGINEERING AND DESIGN It starts with your challenge. And ends with a custom-tailored REL solution. REL, Inc. provides professional engineering services
Results of cooling of dies with water mist
of Achievements in Materials and Manufacturing Engineering VOLUME 25 ISSUE 1 November 2007 Results of cooling of dies with water mist S. Pietrowski, R. Władysiak* Department of Material Technologies and
HEAT TREATMENT OF STEEL
HEAT TREATMENT OF STEEL Heat Treatment of Steel Most heat treating operations begin with heating the alloy into the austenitic phase field to dissolve the carbide in the iron. Steel heat treating practice
JUBILEE TECHNICAL TRAINING CENTRE TAKORADI POLYTECHNIC 2015 TRAINING PROGRAMMES
JUBILEE TECHNICAL TRAINING CENTRE TAKORADI POLYTECHNIC 2015 TRAINING PROGRAMMES Main Courses Duration: 26 weeks 1. NVQ Level 2 Performing Process Operation in Replicating Environment 2. NVQ Level 2 Performing
DEVELOPMENT OF SMALL INJECTION MOULDING MACHINE FOR FORMING SMALL PLASTIC ARTICLES FOR SMALL-SCALE INDUSTRIES
Journal of Engineering Science and Technology Vol. 5, No. 1 (2010) 17-29 School of Engineering, Taylor s University College DEVELOPMENT OF SMALL INJECTION MOULDING MACHINE FOR FORMING SMALL PLASTIC ARTICLES
Depreciation Rate Chart as per Part "C" of Schedule II of The Companies Act 2013
I Buildings [NESD] (a) Building (other than factory buildings) RCC Frame 60 Years 1.58% 4.87% Structure (b) Building (other than factory buildings) other than RCC Frame Structure (c) Factory buildings
INDUSTRIAL PLANTS, COMPUTER & MACHINERY Manufacturing & Trade Co.Ltd.
INDUSTRIAL PLANTS, COMPUTER & MACHINERY Manufacturing & Trade Co.Ltd. Reference list: 2013 1 1. CNL Cimento Nacional LDA Maputo - Mozambik Project Definition : Capacity increasing the existing plant as
A Review on Power Generation in Thermal Power Plant for Maximum Efficiency
International Journal of Advanced Mechanical Engineering. ISSN 2250-3234 Volume 4, Number 1 (2014), pp. 1-8 Research India Publications http://www.ripublication.com/ijame.htm A Review on Power Generation
TOXIC METALS FROM NON-FERROUS METAL MELTING (Adopted December 15, 1994) For the purpose of this rule, the following definitions shall apply:
RULE 7060 TOXIC METALS FROM NON-FERROUS METAL MELTING (Adopted December 15, 1994) 1.0 Purpose The purpose of this rule is to control airborne emissions of toxic metals from non-ferrous metal melting. Compliance
SERVICE CONTRACT EXECUTION REVAMP & REBUILD
:: :: :: :: SALES SERVICE CONTRACT EXECUTION REVAMP & REBUILD The Pradman Profile Established in 1969 Total Manpower 108+ Focus Industries Steel, Structural Steel Infrastructure Transmission Tower Manufacturing,
Pinta EQ Environmental impact assessment MRK/ 4-5-2010 Page 1(6) 2 Description and assessment of the Production process
Page 1(6) Pinta EQ 1 Description and assessment of the Materials used in the Product 2 Description and assessment of the Production process 3 Description and assessment of the Surface Treatment Methods
Additive Manufacturing: Processes and Standard Terminology
Additive Manufacturing: Processes and Standard Terminology Gary Coykendall Copyright Edmonds Community College 2012; Permission granted for use and reproduction for educational purposes only. Abstract
Scana Offshore Technology
Scana Offshore Technology 1 Presentasjon NFLB Vinterkonferansen 2009 Januar 2009 Scana Industry Group Structure 2 Steel Area Marine Area Oil & Gas Area Scana Steel Björneborg AB Scana Volda AS Scana Offshore
Standard Operating Practice S.O.P. No. 52-10-005.0-00-001
Page 1 of 12 1.0 PURPOSE SAMPLE CASTING APPROVAL This specification documents the procedure and the requirements for the procurement of casting fixtures, gages and pattern equipment, approval of sample
Analysis of Casting Defects in Foundry by Computerised Simulations (CAE) - A New Approach along with Some Industrial Case Studies
Analysis of Casting Defects in Foundry by Computerised Simulations (CAE) - A New Approach along with Some Industrial Case Studies Tapan Roy Asst. General Manager - Methods, Texmaco Rail & Engg. Ltd., Steel
FlyMe Environmental impact assessment MHI/ 24-1-2007 Page 1(6) 2 Description and assessment of the Production process
Page 1(6) Fly Me CHAIR 1 Description and assessment of the Materials used in the Product 2 Description and assessment of the Production process 3 Description and assessment of the Surface Treatment Methods
Pump Skid Fabrication for Magnetic Coupling. Rick Soltis Chief Mechanic City of Bedford
Pump Skid Fabrication for Magnetic Coupling Rick Soltis Chief Mechanic City of Bedford Contents Magnetic Couplings What They Are, How They Work, Where They re Used Fabrication and Manufacturing of Pump
CNC Vertical Machining Center V-Mill CNC Large box-way and linear guide way machines
CNC Vertical Machining Center Large box-way and linear guide way machines Technical Datasheet CNC Vertical Machining Center Large box-way and linear guide way machines Spindle gear drive (50-taper) for
Form 0.5 chair, 2805 and 2806
Page 1(8) Form 0.5 chair, 2805 and 2806 1 Description and assessment of the Materials used in the Product 2 Description and assessment of the Production process 3 Description and assessment of the Surface
GE Oil & Gas. Air Cooled Heat Exchangers. Robust and reliable for all loads and applications
GE Oil & Gas Air Cooled Heat Exchangers Robust and reliable for all loads and applications What it is Air cooled heat exchangers are commonly used in industrial applications where a reliable source of
Module 3 Machinability. Version 2 ME, IIT Kharagpur
Module 3 Machinability Lesson 1 Cutting Tool Materials of common use Instructional Objectives At the end of this lesson, the students will be able to (i) Identify the needs and cite the chronological development
Background and basics of the Lost Foam Casting Process
Lost Foam Background and basics of the Lost Foam Casting Process Casting techniques using patterns made from foam have been referred to by a variety of names. Among these are lost foam, evaporative pattern
DESIGN ANALYSIS FOR COMPONENTS OF PNEUMATIC INJECTION MOULDING MACHINE USING PRO-E
DESIGN ANALYSIS FOR COMPONENTS OF PNEUMATIC INJECTION MOULDING MACHINE USING PRO-E M Shoeab Sheikh M Tech. Scholar, Department of Mechanical Engineering, Pacific University, Udaipur ( Raj.) India Dr. Prashant
Ipsen delivers Innovation
Ipsen delivers Innovation TITAN delivers Simplicity Ipsen dreamed of engineering a vacuum furnace that was cost effective to produce, deliver and operate. A vacuum furnace that was easy to install and
HOW CAST GOLD BARS ARE MANUFACTURED
TECHNICAL REPORT Supplement 2014 HOW CAST GOLD BARS ARE MANUFACTURED BACKGROUND INFORMATION Cast gold bars are normally produced directly from gold that has been melted. However, the way in which melted
Ceralink Capabilities and Opportunities
Ceralink Capabilities and Opportunities Dr. Holly Shulman President, Materials Scientist Ceralink Inc. Rensselaer Technology Park 105 Jordan Rd. Troy, New York 12180 holly@ceralink.com www.ceralink.com