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1 EUROCARGO TECTOR ETRA EUROPE ENGINE F4 AE GENERAL SPECIFICATIONS F4AE 0681E F4AE 0681B Cycle Fourstroke diesel engine Power Injection Supercharged with intercooler Direct Number of cylinders 6 inline Bore 102 Stroke = Totaldisplacementcm 5900 Compressionratio 17:1 Max. output kw (HP) 12 (180) 154 (210) 176 (240) rpm Max. torque Nm (kgm) rpm Loadless engine idling Loadless engine peak rpm rpm Print Base September 2005
2 22 ENGINE F4 AE 0681 EUROCARGO TECTOR ETRA EUROPE Turbosupercharger shaft radial backlash Turbosupercharger shaft end play Pressure relief valve min. opening stroke: Pressure relief valve max. opening stroke: Pressure corresponding to min. stroke: Pressure corresponding to max. stroke: SUPERCHARGING Turbosupercharger type HOLSET H 5 LUBRICATION With intercooler HOLSET H 5W Forced by gear pump, pressure relief valve, double stage oil filter COOLING Urania Turbo UraniaLD5 Oil pressure with warm engine: idling peak rpm Water pump control Thermostat startofopening maximum opening FILLING Total capacity 1 st filling: engine sump liters kg liters kg By centrifugal pump, regulating thermostat, radiator, heat exchanger, intercooler Through belt Min. level ºC 96ºC Max. level enginesump+filter liters kg Base September 2005 Print
3 EUROCARGO TECTOR ETRA EUROPE ENGINE F4 AE TIMING start before T.D.C. A end after B.D.C. B 8.5º 8.5º start before T.D.C. D end after B.D.C. C 51º 12.5º Checking timing Checking operation FUEL FEED Injection : Bosch high pressure coon rail EDC7 ECU Nozzle type Injectors Injectionsequence Injection sequence Injection pressure Print Base September 2005
4 24 ENGINE F4 AE 0681 EUROCARGO TECTOR ETRA EUROPE ASSEMBLY DATA CLEARANCES CYLINDER UNIT AND CRANKSHAFT COMPONENTS 1 Cylinderrels: Spare pistons: type: Size Outsidediameter 1 Pinhousing Piston cylinderrels Pistondiameter Pistonprotrusion Pistonpin Pistonpin pinhousing Base September 2005 Print
5 s EUROCARGO TECTOR ETRA EUROPE ENGINE F4 AE CYLINDER UNIT AND CRANKSHAFT COMPONENTS S S S Split ring slots 2 *measuredon99 S1* Split rings S 2 S *measuredon99 Split rings slots 2 1* , Split rings Split ring end opening in cylinder rel: Small end bush housing Big and bearing housing S Small end bush diameter Outside 4 Inside Sparebigendhalf bearings S Smallendbushhousing Pistonpinbush Big end half bearings Print Base September 2005
6 26 ENGINE F4 AE 0681 EUROCARGO TECTOR ETRA EUROPE CYLINDER UNIT AND CRANKSHAFT COMPONENTS Size Max. tolerance on connecting rod axis alignment 1 2 Journals Crankpins S 1 S 2 Main half bearings S 1 Bigendhalfbearings S2 *provided as spare part Main bearings No.17 No Half bearings Journals No No.2 HalfbearingsCrankpins Main half bearings Big end half bearings Shoulderjournal Shoulder main bearing Shoulder halfrings 2.0 Output shaft shoulder 0.07 Base September 2005 Print
7 EUROCARGO TECTOR ETRA EUROPE ENGINE F4 AE CYLINDER HEAD TIMING SYSTEM 1 Valve guide seats on cylinderhead Valves: o 0.25 o o 0.25 o Valvestemandguide Housing on head for valve seat Valve seat outside diameter; valve seat angle on cylinder head: o o Sinking Between valve seat and head Valve seats Print Base September 2005
8 28 ENGINE F4 AE 0681 EUROCARGO TECTOR ETRA EUROPE CYLINDER HEAD TIMING SYSTEM Valve spring height: free spring H H H 1 H 2 underaloadequalto: 9.819N 7419N H1 H Injector protrusion It cannot be adjusted Camshaft bush housings No. 17 Camshaft housings No Camshaft journals: Camshaft bush outside diameter: withaloadof.kn Bush inside diameter afterraing Bushes and housings on block Bushesandjournals Cam lift: H H H Base September 2005 Print
9 EUROCARGO TECTOR ETRA EUROPE ENGINE F4 AE CYLINDER HEAD TIMING SYSTEM 1 Tappet cap housing onblock Tappet cap outside diameter: Betweentappetsandhousings Tappets 1 Rockershaft Rockers Betweenrockersandshaft Print Base September 2005
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