Remanufactering bij scheepsvoortstuwingsmotoren. 1 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

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1 Remanufactering bij scheepsvoortstuwingsmotoren 1 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

2 Improving lifecycle efficiency Performance optimization Our customers are currently looking for longer-term efficiency increasing strategies to improve business efficiency and reducing operational expenses. Preventing the unexpected Guaranteed performance and risk management are identified as key needs of our customers. Preventing the unexpected is vital to ensure cost efficiency and smooth operations. Environmental efficiency Environmental legislation and the need for energy efficiency are main drivers for our customers to optimize their environmental performance. 2 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

3 key questions for Environmental efficiency For building an environmental strategy, finding answers to the following questions is essential: What are the current and upcoming environmental regulations? How to minimize environmental footprint and comply with regulations? What are the latest technologies and efficient solutions in reducing emissions? What are the solutions with best total cost of ownership? How critical is it to be recognized as an environmental frontrunner? How to ensure minimal interruption to operations? 3 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

4 Definition Remanufacturing is the overall process of bringing a worn, used, damaged component or equipment product to an as new condition. Original or better lifetime is ensured and guarantee is applied. Reconditioning is a remanufacturing method, which is applied to single parts, usually by removing worn or damaged areas, applying new material and re-machining to final specifications. Renewing is a remanufacturing method, which is applied to functional assemblies, usually by disassembling, cleaning, replacing and/or reconditioning of single items, assembling and testing. Overhauling is the process applied to functional assemblies, usually by disassembling, cleaning, replacing of single items, assembling and testing. A defined service lifetime is ensured. Repairing is the process of temporarily recovering the function of a damaged component. The remaining lifetime is unsure and no guarantee is applied. 4 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

5 A Global Wärtsilä Remanufacturing Strategy How does Remanufacturing fits in life cycle efficiency? Remanufacturing is an offering enabling most competitive TCO for our equipment products Remanufacturing enables lifetime extension of our equipment products, in a cost efficient manner. Remanufacturing forms an elementary part of the Service Level strategy by enabling us to offer a complete scope of services for certain older equipment products. Remanufacturing reduces waste, need for raw-material, energy to produce brand-new components and related emissions. It therefore reduces the total environmental footprint 5 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

6 Mission, Vision, Strategic Goal Remanufacturing Mission We offer high quality and competitive remanufacturing of selected components to latest standards in order to optimize the lifecycle costs and reduce the environmental footprint. Remanufacturing Vision We will be the preferred and leading remanufacturing partner. Strategic Goal Our external and internal customers recognize Wärtsilä Remanufacturing as a high quality, competitive and agile solution provider. 6 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

7 Scope of Remanufacturing Services Wärtsilä Remanufacturing Services Component Remanufacturing Equipment Product Remanufacturing Single parts, e.g.: Piston head Cylinder cover Valve spindle Piston rod etc Assemblies, e.g.: RT-flex components Cylinder heads Thrusters etc. etc Equipment Products, e.g.: 4-stroke engine Genset etc 7 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

8 Remanufacturing Services and Exchange Parts Services Component Remanufacturing Component Remanufacturing Services Component Remanufacturing Centres remanufacturing to customer order SU s Customer Exchange Parts Services Component Remanufacturing Centres remanufacturing to stock order WGLS SU s Customer 8 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

9 Remanufactured engine The minimum standard of a remanufactured engine is that the main components of the engine are reconditioned parts lifetime extension reduces the total environmental footprint 9 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

10 New or Recon Parts General rule : New parts when necessary, Recon parts when possible. Engine block Crankshaft Connecting Rods Cylinder Heads Camshaft(s) Gear Train Pump Drives Oil pan/ sump Lube oil-, cooling water- and fuel (injection) pumps These parts will all be checked, inspected, measured, machined, (crack) tested, polished and brought within Wärtsilä Standards (No-go criteria). 10 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

11 New Parts General rule : All wear and tear parts will be renewed! Main- and con-rod bearings Piston rings O-rings, sealings and gaskets Sensors, transmitters and cabling Fuel injection lines Fuel injector nozzles Oil & Fuel filters Starter Fuel delivery pump Turbo charger (optional) Piston and cyl. liners (optional) Other components (optional) 11 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

12 Historical facts W-NL Zwolle F240: More than 1300 engines installed SW280: More than 400 engines installed (S)BVM628: More than 2500 engines installed / Marine installed base 2000 (1800 ME AE) engines / Navy installed base 54 engines Since the reman. program started in 1996, over 250 reman. engines are produced. Mainly: Stork-Werkspoor: FG240 and SW280 Wärtsilä: W38A Deutz: SBVM628 and TBD Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

13 From scratch Assembly of engine block, crankshaft, camshaft, governor drive and intermediate gear 13 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

14 Assembly of driving units Piston assembly 14 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

15 Pre-assembly of reconditioned parts 15 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

16 Final assembly and acceptance test Assembly of piping, coolers, filters and electric wiring Final acceptance test with water brake 16 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

17 Engine finishing and packing 17 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

18 Mighty Servant 3 After six months resting on the sea bottom the vessel was lifted and towed to Dormac shipyard in South Africa where the main engines were removed and transported to Wärtsilä South Africa for inspection and repair. Engine Services Propulsion Services Propulsion was done in Cape Town, South Africa. Engine was overhauled in Zwolle, The Netherlands. Vessel was rehabilitated in a Grand Bahama shipyard. ONE Wärtsilä Several expertise Around the globe 18 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

19 Mighty Servant 3 19 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

20 Value Proposition Our Value Proposition to the Customers We offer competitive, OEM quality remanufacturing services and remanufactured components on exchange basis Remanufactured components are as new, with same warranty, with same or better lifetimes, with latest specifications. Wärtsilä Remanufacturing is reducing lifecycle maintenance costs and therefore improving total profitability of ownership of our customers Wartsila Remanufacturing is enabling an extended Lifecycle of our products, thereby improving the operational profitability for our customers Wärtsilä Remanufacturing reduces the environmental footprint and by that enables the sustainability policies of our customers 20 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

21 Wärtsilä Services 70 countries 160 locations people field service forces We are the only player in the market able to offer our clients 24/7 support, globally, in the fields of logistics, technical support and field service from a single source. 21 Wärtsilä 21 juni 2011 Henk Sneller VIV Remanufacturing van scheepsvoortstuwingsmotoren

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