OPERATING INSTRUCTIONS CONVEYOR

Transcription

1 OPERATING INSTRUCTIONS CONVEYOR SOLTB BA B English, Edition 06/2011

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3 Table of Contents 1. Important Information EU Declaration of Conformity (pursuant to MRL Appendix II) Product Description and Use Factors Reducing Useful Life Safety Instructions Additional Information Validity of the Operating Instructions 4 2. Technical Data Technical Data SOLTB SOLTB Designation Code Mechanical Setup SOLTB Dimensional Drawing Determining the Conveyor Belt Length Conveyor Belt Technical Data 8 3. Commissioning Checking/Setting the Synchronous Run of the Conveyor Belt 9 4. Maintenance Replacing Conveyor Belts Replacing Deep Groove Ball Bearings/Drive Rollers Repairs Parts Lists SOLTB Complete Motor Tab for Neugart PLE 40 KR Complete Motor Tab for Neugart PLE 40 KL Tab with Diverter Roller, Complete Tab with Tension Roller, Complete Complete Counter Tab Counter Tab, Complete with Bore Drive Roller with Drive, Complete (cannot be coupled) Drive Roller with Drive, Complete (can be coupled) Drive Roller without Drive, Complete (can be coupled) 21 1

4 5.11. Drive Components Base Support Clamping Element SLL General Information Environmental Compatibility and Disposal 26 2

5 1. Important Information As component kits, SOLTB are not subject to an EU Declaration of Conformity (pursuant to MRL Appendix II A) 1.1. EU Declaration of Conformity (pursuant to MRL Appendix II) Regulations and standards taken into account: Machine Directive 89/392/EEC, 91/368/EEC, Manufacturer: Montech AG, Gewerbestrasse 12 CH 4552 Derendingen Tel , Fax Product Description and Use SOLTB are designed for transporting solid objects that are not below a certain minimum size. They are not suitable for transporting materials such as sand, granules, chips, etc. The product-specific ratings listed on the nameplate must never be exceeded Factors Reducing Useful Life Direct light from UV lamps Operation in air containing smoke, dust, water vapor, or solvents Safety Instructions The use of SOLTB within systems is only permissible if they are secured by MOVABLE, BARRIER-TYPE SAFETY DEVICES according to EN 292-2, Section Noncompliance with this safety measure may result in crushing injuries, such as on fingers. Work on the SOLTB may only be performed after the conveyor has been disconnected from the power supply. Non-compliance with these instructions is considered a misuse of the SOLTB and its components Additional Information These operating instructions are designed to ensure the safe and proper operation of the SOLTB. If information for your intended use is missing, please contact the manufacturer. 3

6 Nameplate Montech AG Senior Management Urs D. Wagner / Gianluca Aloisi 1.6. Validity of the Operating Instructions We continually adapt our products to the state-of-the-art and new findings from practical applications. Therefore, the operating instructions are updated to match the product modifications. Each operating instruction has an item number, e.g., BA The item number and edition are on the cover sheet. 4

7 2. Technical Data 2.1. Technical Data SOLTB Environment: Temperature [ C] Rel. humidity < 95% (without condensation) Air purity level normal shop air Sound pressure level < 60 dba Motor (motor tab) prepared for Neugart gearhead PLE-40 Material Chassis aluminum, clear anodized Casing inside aluminum, clear anodized Support aluminum, clear anodized Drive roller aluminum, clear anodized, stainless steel SOLB B=104 with 2 supports Head drive weight ( L = 500 mm) [mm] kg Weight (additional 100 mm) [mm] kg Each additional support kg SOLB B=144 with 2 supports Head drive weight (L = 500 mm) [mm] kg Weight (additional 100 mm) [mm] kg Each additional support kg The following information can be found on the nameplate, which is located on the inside of the SOLTB: Conveyor type Belt type Belt width Belt length BA. No. Order no. [mm] [mm] 5

8 2.2. SOLTB Designation Code SOLTB - Head drive, right KR Head drive, left KL Head drive, center KM - Flat belt G Toothed belt Z - Outside tab LA - One shaft W_ Two shafts WW - Width over chassis Length of axis distance

9 2.3. Mechanical Setup The SOLTB consists of two opposite chassis sections, the length of which can be freely selected within minimum and maximum limits. The minimum or maximum width of the SOLTB will be defined by width-dependent supports. An optional left or right motor tab for a Neugart PLE 40 gearhead is provided. The distance between the two supports should not exceed 500 mm SOLTB Dimensional Drawing roller Ø 30 links rechts left right Width B over chassis mm Length L of axis distance mm max / min

10 2.5. Determining the Conveyor Belt Length Example: The belt length (LG) for a SOLTB with an axis distance of 1000 mm, roller diameter of 30 mm and a belt thickness of 1.1 mm is calculated as follows: LG = (2 x 1000) + (31.1 x p) = 2097 mm. Roller Ø 30 For the belt to have the correct tension on the SOLTB, 5% must be subtracted from the calculated belt length for belt lengths over 2001 mm. Our example: 2097 mm - 5% will yield a belt length of 1992 mm to be ordered. Belt length up to 1000 mm pretension 3% from 1001 through 2000 mm pretension 4% from 2001 through 4100 mm pretension 5% 2.6. Conveyor Belt Technical Data For use with the SOLTB, MONTECH AG recommends the endless belt type UU 10 E RFQ with a flex-proof connection from Ammeraal Beltech. The technical data of the conveyor belt can be found on the nameplate, which is attached to the inside of the SOLTB; it is essential that this data be taken into account when ordering replacement belts. Conveyor belts must always be replaced in pairs. 8

11 3. Commissioning 3.1. Checking/Setting the Synchronous Run of the Conveyor Belt Procedure: Let installed belts run for a few rotations. Note the direction of travel. Mark both belts, using a pencil, with parallel lines that run perpendicular to the chassis. Let belts run for exactly one rotation. Measure the offset between the markings. Synchronous run will be OK if the offset (+/-) between the markings is minimal. If the offset is too great, an adjustment must be made. If the offset of the belt to be adjusted is positive (+) relative to the reference belt, turn the adjustment screw of the belt clockwise (U). If the offset is negative (-), turn counterclockwise (GU). The guideline value is: 1 turn of the adjustment screw corresponds to a 1.4 mm offset. GU U Adjustment screw Marking Offset (-) Offset (+) Direction of travel 9

12 4. Maintenance SOLTB are maintenance-free when they are used in accordance with their intended purpose and are not exposed to any factors that shorten their useful life. The intended purpose and the factors shortening their useful life are listed in the declaration of conformity Replacing Conveyor Belts Procedure: Disconnect the SOLTB from the power supply. On one side, slide the new conveyor belts over the diverter roller and hold on to them by hand. Then slightly stretch the belts until they can be slid over the opposite roller. Check the synchronous run of the belts. (see 3.1) 4.2. Replacing Deep Groove Ball Bearings/Drive Rollers When replacing the deep groove ball bearings (20) or the drive roller (10), the inner ring and the bearing seat on the drive roller (10) must first be degreased and then bonded with Loctite 641 or Ergo 4401 (shaft-hub joint). It is essential to allow the adhesive to cure for 24 hours Repairs The operating instructions contain the necessary spare parts lists and exploded drawings for repairs to the mechanical part of the conveyor. The safety instructions must also be complied with (see 1.4). 10

13 5. Parts Lists 5.1. SOLTB 11

14 Shown (*) Item Sym. Name Item no. Material SOLTB K_ - G LA W_ Tab with diverter roller, complete (*) Misc. 20 Tab with tension roller, complete (*) Misc. 30 Complete motor tab for Neugart PLE 40 KR (*) Misc. 30 Complete motor tab for Neugart PLE 40 KL Misc. 40 Chassis Solar TB L= 58959/0000 Aluminum 50 Inside casing L= 58970/0000 Aluminum 60 Inside casing L= 58970/0000 Aluminum 70 Clamping element SLL Misc. 80 Counter tab, complete (cannot be coupled) (*) Misc. 80 Counter tab, complete with bore (can be coupled) Misc. 90 Belt type UU 10E RFQ B=20 mm L= 50/0020/00000/4 100 Drive roller with drive, complete (cannot be coupled) (*) - Misc. 100 Drive roller with drive, complete (can be coupled) - Misc. 100 Drive roller without drive, complete (can be coupled) - Misc. 110 Support L = - Misc. These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 12

15 5.2. Complete Motor Tab for Neugart PLE 40 KR Item Sym. Name Item no. Material Motor tab for Neugart PLE 40 KR Misc. 10 Motor tab for Neugart PLE 40 KR Aluminum 20 T-nut 9x9x3 M Steel 30 Deep groove ball bearing 608.2RSR Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 13

16 5.3. Complete Motor Tab for Neugart PLE 40 KL Item Sym. Name Item no. Material Complete motor tab for Neugart PLE 40 KL Misc. 10 Motor tab for Neugart PLE 40 KL Aluminum 20 T-nut 9x9x3 M Steel 30 Deep groove ball bearing 608.2RSR Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 14

17 5.4. Tab with Diverter Roller, Complete Item Sym. Name Item no. Material Tab with diverter roller, complete Misc. 10 Tab to diverter roller Aluminum 20 Diverter roller Ø30 with bearing pin Misc. 30 T-nut 9x9x3 M Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel 50 Countersunk screw I6rd M4x12 A2 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 15

18 5.5. Tab with Tension Roller, Complete Item Sym. Name Item no. Material Tab with tension roller, complete Misc. 10 Tab to tension roller Aluminum 20 Diverter roller, 30 mm diam. with sliding pin, complete Misc. 30 T-nut 9x9x3 M Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel 50 Setscrew M4x30 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 16

19 5.6. Complete Counter Tab Item Sym. Name Item no. Material Counter tab, complete without bore (cannot be coupled) Misc. 10 Counter tab without bore Aluminum 20 Deep groove ball bearing 608.2RSR Steel 30 T-nut 9x9x3 M Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 17

20 5.7. Counter Tab, Complete with Bore Item Sym. Name Item no. Material Counter tab, complete with bore (can be coupled) Misc. 10 Counter tab with hole Aluminum 20 Deep groove ball bearing 608.2RSR Steel 30 T-nut 9x9x3 M Steel 40 Countersunk screw I6rd M4x16 A2 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 18

21 5.8. Drive Roller with Drive, Complete (cannot be coupled) Item Sym. Name Item no. Drive roller, complete (cannot be coupled) Item no. L=105 L=145 Material Misc. 10 Drive roller Aluminum 20 Shaft to drive roller with drive Steel 30 Setscrew M5x6 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 19

22 5.9. Drive Roller with Drive, Complete (can be coupled) Item Sym. Name Item no. Drive roller with drive, complete (can be coupled) Item no. L=105 L=145 Material Misc. 10 Drive roller Aluminum 20 Shaft to drive roller with drive Steel 30 Setscrew M5x6 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 20

23 5.10. Drive Roller without Drive, Complete (can be coupled) Item Sym. Name Item no. Drive roller without drive, complete (can be coupled) Item no. L=105 L=145 Material Misc. 10 Drive roller Aluminum 20 Shaft to drive roller with drive Steel 30 Setscrew M5x6 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 21

24 5.11. Drive Components Item Sym. Name Item no. Material Drive Component Misc. 10 Complete tension roller Steel 20 Toothed lock washer T5-14Z Aluminum/ steel 30 Toothed lock washer with flanged washer T5-14Z Aluminum/ steel 50 Washer for countersunk screw 90 M4 BN Steel 60 Countersunk screw I6rd M4x10 A2 BN Steel 70 Toothed belt T5 200x PUR These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 22

25 5.12. Base Item Sym. Name Item no. Material Base 59042/. Misc. 10 Plate Aluminum 20 Adjustment screw Steel 30 Holder Aluminum 40 Base section H/ /. Aluminum 50 SLL N Steel/ aluminum 60 Self-tapping screw M4x20 BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 23

26 5.13. Support Item Sym. Name Item no. Item no Material L=71 L=111 Support Aluminum These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 24

27 5.14. Clamping Element SLL Torque for cylinder screw (item 30) = 1 Nm Item Sym. Name Item no. Material Clamping element SLL Misc. 10 Linear clamping jaw M N Aluminum 20 Linear clamping jaw Ø N Aluminum 30 Pan head screw I6kt M3x18 vz BN Steel 40 Ribbed washer M3x5.5x0.45 vz BN Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 25

28 6. General Information 6.1. Environmental Compatibility and Disposal Raw materials used Aluminum Steel Plastics Surface Treatment Anodizing of aluminum Forming Processes Aluminum extrusion Cutting of aluminum, steel. Emissions during operation None Disposal SOLTB that can no longer be used should not be recycled as entire units but disassembled and then recycled by material type. The material type of each component is listed in the spare parts lists. Material that cannot be recycled must be disposed of in the appropriate manner. 26

29 MONTECH AG Gewerbestrasse 12, CH-4552 Derendingen Fon , Fax