KTM MECAFRANCE KTM MECAFRANCE

Transcription

1 KTM MECAFRANCE BALL VALVES PRODUCT OVERVIEW KTM MECAFRANCE BALL VALVES PRODUCT OVERVIEW

2 KTM Mecafrance has been recognized as a world class manufacturer of high quality and an innovative range of ball valves, which are used in the major process industries of the world. EXPERIENCE AND REPUTATION With 50 years of valve manufacturing experience, KTM Mecafrance has developed a reputation for high quality, dependable valves. TOTALLY INTEGRATED MANUFACTURING FACILITY KTM Mecafrance ball valves are renowned for lasting, dependable service. Each valve is precision manufactured from foundry casting or forgings to final assembly. Total quality control for every component is maintained from start to finish. DEPENDABLE QUALITY PRODUCTS AND PERFORMANCE In addition, unique design features add to the lifetime expectation and performance of KTM Mecafrance ball valves. QUALITY ASSURANCE (ISO 9001: 2000) KTM Mecafrance fully complies with the global ISO 9001: 2000 quality system requirements, one of the first major ball valve manufacturers to do so. This achievement is a confirmation of the many years of commitment KTM Mecafrance has put forth towards product quality. R&D KTM Mecafrance has an elaborated engineering and R&D department dedicated to the design, development and upgrading of valves and accessories. They have the help of modern and state of the art tools such as CAD and 3D modeling. ADDED VALUE We add value to the supply chain through reliable logistics and IT systems, investment in inventory, repair and after sales service. Most important of all, our dedication, technical capabilities and service are the senses of accomplishment that come with customer satisfaction and a job well done. 2 KTM MECAFRANCE

3 3 PIECE BALL VALVES SERIES RA, ISO MOUNTED VALVES SERIES R, MANUAL OPERATED VALVES For details see page 19 and 20 SERIES CA, HIGH PRESSURE VALVES For details see page 21 MICRO-CLEAN VALVES For details see page 30 and 31 Note: BALL VALVES PRODUCT OVERVIEW 3

4 3 PIECE BALL VALVES METAL SEATED VALVES KTM Mecafrance 2 and 3 piece ball valves without further modifications CRYOGENIC VALVES 3-WAY VALVES For details see page 34 and 35 TANK BOTTOM VALVES flanged version Note: 4 KTM MECAFRANCE

5 3 PIECE BALL VALVES VALVES WITH HEATING JACKET For details see page 24 and 25 MICRO-CLEAN, IPC AND TRUE-TUBE VALVES For details see page 30, 31, 32 and 33 2 PIECE BALL VALVES SERIES EM, FLANGED VALVES For details see page 23 Note: BALL VALVES PRODUCT OVERVIEW 5

6 SPECIAL APPLICATION VALVES AND ACTUATION VALVES WITH SECONDARY CONTAINMENT UNIT For details see page 22 SERIES SG, SIGHT GLASS For details see page 39 MANUAL OPERATORS For details see page 40 SPRING RETURN HANDLE (DEAD MAN S LEVER) For details see page 37 PNEUMATIC ACTUATORS Note: KTM MECAFRANCE

7 QUALITY PACKAGES FOR TOTAL PEACE OF MIND THE KTM MECAFRANCE SOLUTION FOR ACTUATED BALL VALVE PACKAGES BALL VALVE PACKAGES FROM KTM MECAFRANCE COMBINE HIGH QUALITY VALVES WITH RELIABLE ACTUATORS AND ACCESSORIES TO PROVIDE A PRE-ASSEMBLED AND TESTED PRODUCT READY FOR ON-SITE INSTALLATION. All valves and actuators are manufactured in plants certified to ISO 9001: 2000 and comply with the most stringent requirements of the standards including Pressure are the savings achieved through dealing with one company able to provide a complete unit specifically designed to operate as an assembly, factory tested and ready for immediate installation and commissioning on site. KTM Mecafrance ball valves include full and reduced bore designs with 2 and 3 piece construction. They are available in diameters from connections and ratings and can be supplied in carbon steel, stainless steel with special materials available on request. GENERAL APPLICATIONS KTM Mecafrance actuated ball most applications from industrial conditions including corrosive or BENEFITS certified plants individually tested before shipping incorporation in assemblies requested under the Machinery valves compliant with this Directive are also available. FEATURES EN ISO 5211 compliant manufactured to EN standards comply with the following standards: Pressure Equipment Directive (97/23/EC PED) - Valves certified following applications up to and including - Actuators falling under article 3, paragraph 3 of the PED are produced in an environment certified to both ISO 9001 and ATEX 94/9/EC Potentially Explosive Antistatic devise for use on ATEX atmospheres - Valves could antistatic with PN or Class designated as standard, special materials on request control service with 2 or 3 piece body construction connections that comply with BALL VALVES PRODUCT OVERVIEW 7

8 FUNCTION BALL SEALING The principle of the ball valves lies in the use of a ported spherical plug which is rotated between two seats normally made of PTFE. The seats have flexible lips designed so that the ball, when rotated, follows the spherical contours of the port way. This floating bearing permits movement in the direction of flow, thereby ensuring optimal sealing of the port way. Figure 1: in the absence of pressure, a proper seal is assured in that the spring action of the seats presses the the same on both the upstream and downstream sides. Figure 2: pressure increases on the upstream side move the ball slightly towards the seat on the downstream side, increasing its pressure against the seat on the downstream side. The seats are designed so that the increase in pressure of the ball on the downstream seat results in all increase in the service contact In addition, such a pressure increase decreases the pressure against the sealing lips on the upstream side. As a result, the operating torque for the valves remains constant throughout FIGURE 1 FIGURE 2 Seat Upstream side Downstream side Ball SEALING THE STEM The stem of the KTM Mecafrance ball valve is fitted from inside. from being pressed out even under extreme internal pressures. The seat washer inside the stem provides the primary seal. Any increase in the internal pressure automatically increases the pressure on the stem collar which, in turn, raises the pressure on the seat seal and mode, the seals are tightened with the secured stem nut acting on evacuated side. Figure 3 shows the situation when both sides have been evacuated. FIGURE 3 PARTS LIST No. Description 3 Stem Stem seal 7 9 Belleville washer Stem nut KTM MECAFRANCE

9 Kv VALUES AND PRESSURE LOSSES FOR 2-WAY VALVES 3 K v 3 DN 250 DN 200 DN DN 100 DN 50 DN 40 DN 32 DN 25 DN 20 BALL VALVES PRODUCT OVERVIEW 9

10 PRESSURE/TEMPERATURE SEAT RATINGS PTFE FOR MOST INDUSTRIAL APPLICATIONS PTFE CARBON FILLED (TF4215) PN100 PN100 #300 #300 PN40 PN25 #150 PN10 PN40 PN25 #150 PN10 PTFE 50% STAINLESS STEEL FILLED PTFE 15% GLASS FILLED PN100 #300 DN 40 - DN 50 and PN100 PN40 PN25 #150 PN10 #300 PN40 PN25 #150 PN10 PEEK FOR ELEVATED TEMPERATURE APPLICATIONS DELRIN DN 40 - DN 50 and PN100 #300 PN40 PN25 #150 PN10 PN100 #300 PN40 PN25 #150 PN10 10 KTM MECAFRANCE

11 PRESSURE/TEMPERATURE SEAT RATINGS PTFE 25% GLASS FILLED POLYETHYLENE PN100 Class 300 PN40 PN25 Class 150 PN10 PN100 Class 300 PN40 PN25 Class 150 PN10 NOTES - Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only - For other material options, please contact your nearest KTM Mecafrance representative BODY RATINGS (bar) Valve type Flange connection FTF (1) RB FB Piece valves R, RA, CA, and 3 way valve RA, CA 2 Piece valves Butt weld - FB and RB FB and RB Flanged PN10 - PN100 Series 1 FB and RB Series 1 FB and RB Series 1 FB and RB Series 4 FB and RB Butt weld - FB and RB FB and RB EM Flanged PN10 - PN40 Series 1 FB only DN NOTES seats BALL VALVES PRODUCT OVERVIEW 11

12 BODY SEALS DETAILS, OPERATING TORQUES FIRE SAFE Graphite body seal PTFE body seal BODY SEAL A specially formed PTFE ring, the the opposing flange. VALVE BREAK AWAY TORQUES (Nm) DN PTFE seats p (bar) RB FB The KTM Mecafrance fire-safe design use a tongue and groove connection sealed with temperature-resistant this, in turn, causes the floating ball to be pressed against the sealing lip results in a metallic linear seal of very high specific are pressure and great reliability. The stem, which has been fitted from inside, is prevented from being pushed out by means of its collar. Even if the PTFE steam seals are completely destroyed, the collar is still pressed against the turned face in the duct, and the tightness increases as the pressure rises. Both the ball and the stem are sealed off by a metal-to-metal seal if the valve is closed in case of a fire. DN PTFE/GFK, HT, HP (Delrin ), CI, PEEK seats p (bar) RB FB DN Cryogenic PTFE seats p (bar) RB FB NOTES - Operating torque in Nm, in clean water at room temperature - For the actuator torque, multiply above value by For non lubricating media, please add 20% to the torques specified 12 KTM MECAFRANCE

13 BODY BOLTING PATTERN, FLANGE BOLTING TORQUES, PACKING TORQUES Body bolting pattern in case blind flanges are required VERSION D VERSION B VERSION C VERSION A DIMENSIONS FOR MASTER GAUGE FOR HOLES (mm) DN RB FB Ø D Ø dk Screws Series Version A A A A x M10 A x M10 A [1] B [2] C C C C x M20 D TORQUE SERIES R/RA/CA Body screws and nuts DN Md RB* FB* Thread (Nm) M M M12 M M M M TORQUE SERIES EM Body screws and nuts DN Md FB* Thread (Nm) M10 25 M M M M12 M TORQUE SERIES R/RA/CA AND EM Stem nuts** DN Md RB* FB* (Nm) [3] 50 [3] NOTES - Direct from the factory, body screws are tightened with the indicated torques. These torques are for undamaged threads, direct from the factory. - After tightening the stem nut with the specified torque, the and maintenance instructions has been ensured. - Indicated torques are applied during the assembly process. BALL VALVES PRODUCT OVERVIEW 13

14 EXPLODED VIEW 3 PIECE BALL VALVES SERIES RA Please follow assembly and maintenance instructions carefully. PARTS LIST No. Description 1 Body 2 Ball 3 Stem 4 5 Seat Stem seal 7 9 Belleville washer Nut 13 Stem nut 14 Sleeve End connection 17 Flange end Travel stop Please follow assembly and maintenance instructions carefully. 14 KTM MECAFRANCE

15 EXPLODED VIEW 3 PIECE BALL VALVES SERIES R Please follow assembly and maintenance instructions carefully. PARTS LIST No. Description 1 Body 2 Ball 3 Shaft 4 5 Seat Shaft seal 7 9 Belleville washer Tie rod 12 Nut 13 Shaft nut 15 Centering ring End connection Stop 23 Washer 24 Fixing screw Please follow assembly and maintenance instructions carefully. BALL VALVES PRODUCT OVERVIEW 15

16 MATERIAL SPECIFICATION Valves of carbon steel Valves of stainless steel No Description DIN AISI/ASTM DIN AISI/ASTM 1 Body 2 Ball 3 Stem 4 5 Seat Delrin Delrin Delrin Delrin metal metal metal metal Stem seal 7 PTFE FPM PTFE FPM PTFE FPM PTFE FPM Belleville washer L 304L 11 A 193 B 7 A Nut A Stem nut Sleeve PTFE PTFE PTFE PTFE 15 Centering ring polyethylene polyethylene polyethylene polyethylene End connection A Flange end Lever stainless steel stainless steel stainless steel stainless steel L 304L 20 Stop Cast iron Cast iron 23 Washer Fixing screw Sight glass Borosilicate glass Borosilicate glass Borosilicate glass Borosilicate glass Protective screen Chain Sealing cap Stem extension A312 A312 KTM MECAFRANCE

17 SERIES RA DN 32 - DN 50 AVAILABLE END CONNECTION OPTIONS: Butt weld: CBS Threaded: CBG Flanged: CBF DESIGN FEATURES with or without handle DETAILED TECHNICAL INFORMATION DIMENSIONS (mm) Weight (kg) ISO L3 Ball CBSW DN 5211 L L1 L2 series 1 H1 H4 H5 øe ød ød2 ød3 D4 ød5 ød6 D7 ød8 A B bore CBS CBG CBF F M ¼ F M ⅜ F M ½ F M5 22 ¾ F M F M ¼ F ½ F NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter BALL VALVES PRODUCT OVERVIEW 17

18 SERIES RA AVAILABLE END CONNECTION OPTIONS: Flanged: CBF Butt weld: CBS Threaded: CBG APPROVALS AND CERTIFICATES DIMENSIONS (mm) Weight (kg) ISO L3 ød Ball CBSW DN 5211 L L1 L2 series 1 H1 H4 H5 PN16 ød1 ød2 ød3 D4 ød5 ød6 D7 ød8 A B bore CBS CBG CBF F ½ F F M F M F M F M F NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter KTM MECAFRANCE

19 SERIES R DN 32 - DN 50 AVAILABLE END CONNECTION OPTIONS: Butt weld: CBS Threaded: CBG Flanged: CBF DESIGN FEATURES DETAILED TECHNICAL INFORMATION ISO 7 and NPT according ANSI B 1.20 in cast body material. DIMENSIONS (mm) Weight (kg) L3 Ball CBSW DN L L1 L2 series 1 L4 H2 øe ød ød6 D7 ød8 bore CBS CBG CBF ¼ ⅜ ½ ¾ ¼ ½ NOTES - All dimensions are related to reduced bore valves For full bore valves please apply the dimensions of the next diameter BALL VALVES PRODUCT OVERVIEW 19

20 SERIES R AVAILABLE END CONNECTION OPTIONS: Flanged: CBF Butt weld: CBS Threaded: CBG APPROVALS AND CERTIFICATES DIMENSIONS (mm) Weight (kg) L3 ød Ball CBSW DN L L1 L2 series 1 L4 H2 PN16 ød1 ød6 D7 ød8 bore CBS CBG CBF ½ NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter 20 KTM MECAFRANCE

21 SERIES CA DN 32 - DN 50 AVAILABLE END CONNECTION OPTIONS: Butt weld: CBS Threaded: CBG Flanged: CBF DESIGN FEATURES bar for DN 32 - DN 50 reduced bore and DN 25 - DN 40 full bore seats on high pressure DETAILED TECHNICAL INFORMATION according to ISO 7 and NPT ANSI B1.20 DIMENSIONS (mm) Weight (kg) ISO L3 Ball CBSW DN 5211 L L1 L2 series 1 H1 H4 H5 øe ød ød2 ød3 D4 ød5 ød6 D7 ød8 A B bore CBS CBG CBF F M ¼ F M ⅜ F M ½ F M5 22 ¾ F M F M ¼ F ½ F NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter - D dimensions are indicated for PN40. For other ratings please see EN or EN BALL VALVES PRODUCT OVERVIEW 21

22 SECONDARY CONTAINMENT UNIT FEATURES ADVANTAGES Valves are in compliance with TA-Luft and Clean Air Acts 22 KTM MECAFRANCE

23 SERIES EM FULL BORE, FLANGED VERSION EM DN 15 flanges DN 15 - DN 40 APPROVALS AND CERTIFICATES DIMENSIONS (mm) ISO L3 ød Ball Weight (kg) DN 5211 series 1 L4 H1 H2 H4 H5 PN10 to 40 ød2 ød3 D4 ød5 A B bore CBF 15 F M F M F M F F F F F M F M BALL VALVES PRODUCT OVERVIEW 23

24 VALVES WITH SINGLE HEATING JACKET Series CA DN 15 - DN 50, butt weld TECHNICAL DETAILS see valve details Series CA and RA applications DIMENSIONS (mm) ISO Ball DN 5211 L L1 L5 H1 H4 H5 øe E2 ød1 ød2 ød3 D4 ød5 ød9 A B bore F M F M F M F M F M F M F F F F F M F M F M F M KTM MECAFRANCE

25 VALVES WITH 3 PIECE HEATING JACKET FLANGED VERSION DN 15 - DN 50 TECHNICAL DETAILS see valve details Series CA and RA abrasive applications KTM Mecafrance representative DIMENSIONS (mm) ISO L3 ød Ball DN 5211 series 1 M J K H1 H4 H5 PN16 ød2 ød3 D4 ød5 ød9 A B bore 10 F M F M F M F M F M F F F F F M F M F M F M BALL VALVES PRODUCT OVERVIEW 25

26 METAL SEATED 2 AND 3 PIECE BALL VALVES Metal seat type RA DN 40 with metal seats KTM MECAFRANCE METAL SEALING SYSTEM AND THE GRAPHITE SEALING SYSTEMS ARE FULLY INTERCHANGEABLE WITH THE STANDARD PTFE SYSTEMS OF THE VALVE SERIES R, RA, CA AND EM. NO FURTHER MODIFICATIONS TO THE VALVE BODY OR ENDS PIECES ARE REQUIRED MAKING THESE DESIGNS EXTREMELY VERSATILE. This unique, high quality sealing system can be applied on all abrasive applications such as granulate transport, water MMA, phosphate powder transport, French fries production, sugar beet handling, and wet steam. METAL SEALING SYSTEM For the metal sealing system Tungsten Carbides are sprayed with ultrasonic speeds, in cold condition, on the surfaces of the ball and seats. As no catalysts or additives are applied the surface layer is of a 100% homogeneous structure, resulting in an optimum protection of the under laying materials. Seats and ball are then ground, polished and lapped for a perfect match. Ball and seats are a complete set and do not have to be exchanged by an other ball or seats. The seats are loaded with graphite Belleville washers ensuring a bi-directional tight shut off performance. KTM MECAFRANCE

27 METAL SEATED 2 AND 3 PIECE BALL VALVES Metal sealing system TECHNICAL DETAILS - Tungsten Carbide layers applied on ball and seat surfaces - Seats are axially compressed with graphite washers - Bi-directional gas tight shut off performance due to optional lapping process - Can be installed in standard KTM Mecafrance ball valves: No modifications required - Excellent chemical and abrasion resistance modifying the end pieces or body. In this way standard PTFE seats can be replaced with this solution. METAL SEAT PN40 PN25 Class 150 PN10 NOTES - Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only - For other material options, please contact your nearest KTM Mecafrance representative BALL VALVES PRODUCT OVERVIEW 27

28 CRYOGENIC VALVES DN 8 -DN 40 FULL BORE / DN 15 - DN 50 REDUCED BORE DN 32 - DN 50 AVAILABLE END CONNECTION OPTIONS: Butt weld: CBS Threaded: CBG Flanged: CBF DESIGN FEATURES seat material selection DIMENSIONS (mm) ISO L3 DN 5211 L L1 L2 series 1 H1 H4 H5 øe øe1 ød ød2 ød3 D4 ød5 ød6 D7 ød8 A B bore F M ¼ F M ⅜ F M ½ F M5 22 ¾ F M F M ¼ F ½ F NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter Ball KTM MECAFRANCE

29 CRYOGENIC VALVES SERIES DN 65 - DN 150 PTFE cryo seats Grease-free wrapping in polyethylene bags AVAILABLE END CONNECTION OPTIONS: Butt weld: CBS Threaded: CBG Flanged: CBF APPROVALS AND CERTIFICATES KTM Mecafrance representative DIMENSIONS (mm) ISO L3 ød Ball DN 5211 L L1 L2 series 1 H1 H4 H5 øe1 PN16 ød1 ød2 ød3 D4 ød5 ød6 D7 ød8 A B bore F ½ F F M F M F M NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter BALL VALVES PRODUCT OVERVIEW 29

30 MICRO-CLEAN R DN 25, CBK Tri-Clamp extension and round handwheel Series RA, reduced bore, CBS butt weld Series RA, full bore, OD tubing for orbital welding DESIGN FEATURES APPLICATIONS PARTS LIST Parts no. Description Ball valve Standard version Standard processing Micro-Clean version 1 Body Body, internal 2 Ball Ball, internal 3 Stem Ball, external 4 Body seal 5 Seat Butt weld end Cavity filler Stem seal 7 9 Belleville washer Nut 13 Stem Nut 14 Sleeve End connections Lever KTM MECAFRANCE

31 MICRO-CLEAN THIS UNIQUE KTM MECAFRANCE BALL VALVE RANGE IS EXTREMELY SUITABLE FOR SANITARY AND HYGIENIC APPLICATIONS AS ITS CONSTRUCTION CAN BE FULLY CLEANED. The surface cleaning is guaranteed as of the ball, body and the ends are mechanically machined and polished the polishing these components are electro-polished. This refined process does smoothen the shape of the surface so that potential pollutions or sources for contamination can not get trapped in the surface. The picture below clearly explain the advantages of the electro-polishing process. The internal cavity cleaning is obtained either by applying external CIP nipples, or by using the unique and patented KTM Mecafrance IPC technology as described elsewhere in this brochure. In addition, cavity fillers are installed on request, thus reducing Micro-Clean valves can be provided with most common flange ends, but also with Tri-Clamps connections, or extended OD-tubing for orbital welding robots. After assembly and testing, all Micro-Clean valves are degreased according EN 1300 and wrapped individually in polyethylene bags. Micro-Clean valves are applied worldwide successfully into the food and beverage industry, and into numerous pharmaceutical and biotechnological applications. Mechanically machined surface Bacteriological polluted surface Electro-polished surface Before the electro-polishing After the electro-polishing BALL VALVES PRODUCT OVERVIEW 31

32 IPC VALVE (IN PLACE CLEANING) CIP inlet PTFE seat Flow direction Perforated stainless steel OPEN POSITION CLOSED POSITION CLEANING POSITION DESIGN FEATURES according ISO 7 and NPT according ANSI B1.20 APPLICATIONS 32 KTM MECAFRANCE

33 TRUE-TUBE A NATURAL EXTENSION OF OUR STANDARD MICRO-CLEAN DESIGN IS THE KTM MECAFRANCE TRUE-TUBE RANGE. This range is designed in accordance with ASME BPE-1997, Bio processing equipment. Being a truly straight through design, the True-Tube range is the ultimate choice to drops. The internal dimension of the tube type end pieces are the same. There are no lips or crevices to harbor harmful media deposits. The tube butt weld ends have a sulphur content between 0.005% and 0.017% ensuring weld quality to comparable tubing. Manual or automated, KTM Mecafrance Micro-Clean ball valves provide reliable, contaminate free, flow control in the high purity gases, fluids and vacuum services, biotechnological applications. Details and options Code Port - Internal surface finish designation - V3 - V2 - V1 Body and end pieces - Ball and stem - Seats - Virgin PTFE TF - Reinforced PTFE TE - TF-4215 enhanced 25% carbon filled PTFE - UU Body seals - Virgin PTFE T - U - TF-4215 enhanced 25% carbon filled PTFE End connections - TBX - Tri-Clamp style KCE - ISO 5211 flange and bolting pattern design I - - O - R - L - G BALL VALVES PRODUCT OVERVIEW 33

34 3-WAY VALVES Ball with L-bore Ball with L-bore Vertical center connection Ball with L-bore Vertical center connection Ball with T-bore Ball with T-bore Vertical center connection DESIGN FEATURES medium can flow around the ball and can exit through the center connection. The third way will not be tighted. ORDERING EXAMPLE 3 6 L H Type CODE FOR CONNECTION TYPE according to ISO 7 34 KTM MECAFRANCE

35 3-WAY VALVES DN 15 - DN 200 Butt weld side connections and center connection DN 15 - DN 100 Threaded side connections center connection DN 15 - DN 200 Flanged side connections and center connection Horizontal connection (top view) DIMENSIONS (mm) DN A A1 L L2 Vertical connection (side view) [1] L3 series 1 L4 Ball bore NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter - [1] 45 on request Inside diameter of center connection BALL VALVES PRODUCT OVERVIEW 35

36 TANK BOTTOM VALVES DN 50, full bore DESIGN FEATURES APPLICATIONS DIMENSIONS (mm) FB* DN ISO 5211 L L1 H1 H4 H5 ød ød2 ød3 D4 ød5 ød6 A B Ball bore 15 F M F M F M F F F F F M F M F M NOTE KTM MECAFRANCE

37 SPRING RETURN HANDLE ( DEAD MAN S LEVER ) PARTS LIST No. Qty Description 1 Lever Stem nut Screw 1 Spring 39 1 Lower part of housing 40 1 Upper part of housing 41 1 Control shaft RA DN 25, butt weld with spring return handle Connection details DESIGN FEATURES ADVANTAGES OF THE SPRING RETURN HANDLE pre-tensioning of the spring. In this way, the KTM Mecafrance spring return handle can be used for different nominal diameters through its form stability, it ensures that the switching radius of 90 is adhered to foreign particles infiltrating, which could affect the function of the KTM Mecafrance spring return handle APPLICATIONS KTM Mecafrance ball valves - even after valve is in service close. Intermediate position can damage the seats and prevent proper operation of the spring return handle when returning to original position so they must therefore be avoided. DIMENSIONS (mm) RB FB Md (Nm) Weight DN DN ISO 5211 L2 ød2 ød3 D4 ød6 H7 H8 Close Open (kg) 15 F F F F F F BALL VALVES PRODUCT OVERVIEW 37

38 PNEUMATIC ACTUATORS Please contact your local KTM Mecafrance representative Solutions with pneumatic and electrical actuators including accessories. KTM MECAFRANCE

39 SERIES SG FULL BORE DN 15 - DN 150 DN 15 - DN 150 SG CBS DN 50 Butt weld: CBS DN 15 - DN 150 DN 15 - DN 150 Threaded: CBG Flanged: CBF DETAILED TECHNICAL INFORMATION welded directly to the pipes. No disassembly required DIMENSIONS (mm) ød DN L L2 L3 L1 øe PN16 ød1 ød6 D7 ød ½ ¾ ¼ ½ ½ BALL VALVES PRODUCT OVERVIEW 39

40 MANUAL OPERATORS For series R forged carbon steel handle For series RA, CA and EM forged carbon steel handle For series R forged carbon steel handle For series RA, CA and EM forged stainless steel handle For series R DN 15 - DN 50, low profile pressed stainless steel handle For series RA, CA and EM For series R, RA and EM For series R, RA, CA and EM DN 15 - DN 50, stainless steel type RP For series R, RA, CA and EM DN 15 - DN 50, round carbon steel handwheel For series R, RA, CA and EM DN 15 - DN 50, oval carbon steel handwheel For series R, RA, CA and EM DN 15 - DN 50, oval stainless steel handwheel 40 KTM MECAFRANCE

41 APPROVALS AND CERTIFICATION KTM MECAFRANCE RETAINS THE FOLLOWING APPROVALS AND CERTIFICATES 2. Deliveries according AD 2000 A4 3. TA-Luft according VDI 2440 Test criteria: TRT 024 und TRT Anti-Static according VGF 14. Type approval Nr for the Danish gas industry BALL VALVES PRODUCT OVERVIEW 41

42 APPROVALS AND CERTIFICATION 42 KTM MECAFRANCE

43 This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail. APPROVALS AND CERTIFICATION Type Approval Certificate Extension This is to certify that Certificate No. 98/20036 (E2) for the undernoted products is extended and renumbered as shown. This certificate is issued to: PRODUCER DESCRIPTION TYPES APPLICATION PENTAIR Valves & Controls Ham plant MECAFRANCE BP2 2, Rue du Marais HAM - France MECAFRANCE Full bore and reduced bore 3 piece ball valves type R (manual) and RA (with ISO actuator mounting plate) in carbon steel (55) and stainless steel (66) or combination of these materials (56) or (57), in normal and fire tested execution and all kind of connection ends (welded, threaded, flange, etc.). Materials of seat and stem seals depend both on the design of the valve and customer service conditions. R and RA Ball valves As closing appliances for piping systems in a marine, offshore and industrial environment. STANDARD ISO 7, ISO 228, ANSI B1.20, DIN ISO 5211, DIN 28403, EN 558, EN , EN , EN ISO RATINGS PN 10/16 to PN 25/40 DN 10 to DN 100 Temperature range : - 20 C to C Certificate No. 98/20036 (E3) Issue Date 29 July 2015 Expiry Date 31 May 2018 Sheet 1 of 2 Torsten Schröder Hamburg Technical Support Office Lloyd s Register EMEA Lloyd s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract. BALL VALVES PRODUCT OVERVIEW 43

44 PENTAIR VALVES & CONTROLS Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer Pentair plc. All rights reserved.

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