The Olkiluoto 3 project
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1 The Olkiluoto 3 project Virginie Moucquot-Laiho OL3 Project Communications Manager Warsaw, 29 September 2010
2 Structure of the OL3 Consortium (CFS) TVO Plant Contract FramatomeANP AREVA Consortium Agreement Siemens AG SAS France GmbH Germany AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.2 AREVA Proprietary
3 OL3 Turnkey Scope Turnkey, firm-price contract for: Design, procurement, construction and commissioning Siemens PG TI including Civil Work (CW): Turbine + Generator Balance of TI AREVA NP NI including Civil Work (CW): NSSS Balance of NI (BNI) Operational I&C BOP (Balance-of-Plant) Access Building, Waste Building Training of Operators Overall project coordination TI CW TI NI CW NI Siemens PG AREVA NP AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.3 AREVA Proprietary
4 Buildings of Nuclear Island - NI NI/TI Buildings Buildings of Turbine Island - TI Waste Building Auxiliary Building Fuel Building Diesel Buildings 3+4 Access Building Electrical Building Safeguard Building 4 Reactor Building Safeguard Building 1 Turbine Building Diesel Building 1+2 Safeguard Buildings 2+3 Circulating Water Pump Building Ducts & channels Essential Service Water Pump Building AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.4 AREVA Proprietary
5 CHALLENGE SAFETY IS OUR UPPERMOST PRIORITY AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.5 AREVA Proprietary
6 40,00 35,00 30,00 25,00 20,00 15,00 10,00 5,00 0,00 FREQUENCY Lost Time Accidents / million worked hours CFS Safety Indicators August 2010 General 319 accidents 3,465 days lost 1 fatal accident 26,150,000 Man-hours août-06 oct-06 déc-06 févr-07 avr-07 juin-07 août-07 oct-07 déc-07 févr-08 avr-08 juin-08 août-08 oct-08 déc-08 févr-09 avr-09 juin-09 août-09 oct-09 déc-09 févr-10 avr-10 juin-10 août-10 0,40 0,35 0,30 0,25 0,20 0,15 0,10 0,05 0, GRAVITY - Days lost per thousand worked hours Safety indicators Frequency = 12.2 since 01/02/ in Finland, 50 in France Gravity = 0.13 since 01/02/2005 ~ 2 in Finland and in France 0.13 août-06 oct-06 déc-06 févr-07 avr-07 juin-07 août-07 oct-07 déc-07 févr-08 avr-08 juin-08 août-08 oct-08 déc-08 févr-09 avr-09 juin-09 août-09 oct-09 déc-09 févr-10 avr-10 juin-10 août-10 AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.6 AREVA Proprietary
7 CHALLENGE SAFETY OUR UPPERMOST PRIORITY AT ALL TIME AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.7 AREVA Proprietary
8 CFS Site Manpower August 2010 About 55 nationalities working at once CFS ~ 4, NI = 3, TI ~ /09/06 25/11/06 25/01/07 25/03/07 25/05/07 25/07/07 25/09/07 25/11/07 25/01/08 25/03/08 25/05/08 25/07/08 25/09/08 25/11/08 25/01/09 25/03/09 25/05/09 25/07/09 25/09/09 25/11/09 25/01/10 25/03/10 25/05/10 25/07/10 NI TI Total AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.8 AREVA Proprietary
9 Nuclear Safety Culture Continuous development A strong implication of subcontractors Regular meetings at all levels Daily involvement of Areva supervisors Language mapping Trainings Dedicated training for each worker Direct awareness actions for workers Information panels at site Safety culture minute : on-the-spot short sessions AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.9 AREVA Proprietary
10 Nuclear Safety Culture CHALLENGE Site Campaign NUCLEAR SAFETY CULTURE A COMMON LANGUAGE FOR THE BEST QUALITY RESULT AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.10 AREVA Proprietary
11 Olkiluoto Project Progress targets Civil Work completed Nuclear Island: >95% completed = 11/12 buildings (Only outer dome Spring 2011) Turbine Island completed NI Electro-mechanical installation full speed installation progress full speed Piping activity in progress: >600 people Electrical installation works in progress: >150 km of cables pulled Primary system: Civil Work completed Commissioning started for NI/TI Reactor Pressure Vessel installed in Reactor Building Main Coolant Lines introduction andwelding launched Turbine Island ready for tests and commissioning Commissioning start for NI/TI AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.11 AREVA Proprietary
12 Nuclear Island General view AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.12 AREVA Proprietary
13 Turbine Island AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.13 AREVA Proprietary
14 Inner Containment Dome pouring completed in July Preparation for the outer dome under progress Reactor Building Dome AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.14 AREVA Proprietary
15 Reactor Building Pre-stressing Pre-stressing of the inner containment under progress AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.15 AREVA Proprietary
16 IRWST (In-containment Refueling Water Storage Tank) Filling test for leaktightness In containment Refueling Water Storage Tank (IRWST) Test of leaktight ness: First filling Mid July 2010 Spreading area Discharge Melt Channel week 40, D view of IRWST and Spreading Area AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.16 AREVA Proprietary
17 Steam pipe Interfaces NI/TI AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.17 AREVA Proprietary
18 Electro-mechanical installations Electrical activities Introduction of the cabinets week 3, 2010 AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.18 AREVA Proprietary
19 Electro-mechanical activities Pipes installation AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.19 AREVA Proprietary
20 Electro-mechanical installation Stainless steel pipes AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.20 AREVA Proprietary
21 Heavy Components Introduction of the RPV June 18, 2010 AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.21 AREVA Proprietary
22 Heavy Components Main Coolant Lines Welding of primary circuit Alignment and welding of Main Coolant Lines using special equipment AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.22 AREVA Proprietary
23 EPR Next PROJECTS Steps End of NI Civil Works activities (12 buildings) Peak of NI Electromechanical installation activities (~2.000 workers) TECHNICAL Piping, ventilation, electrical installation progress FEEDBACK EXPERIENCE Primary circuit welding completed Electrical Completion of installation of switchgears NI/TI tests and Commissioning ramping-up AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.23 AREVA Proprietary
24 I&C Architecture accepted by STUK with application of conditions Systems independency for safety and process functions Hardwire Back-up System (HBS) Overall test concept Test Bay, engineering simulator, test on site Equipment qualification program Teleperm XP/XS Sensors, instrumentation Local platforms on site for modifications during Commissioning Full scope simulator for operators training AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.24 AREVA Proprietary
25 Relationship EPR withprojects the Client To favor the proximity and help the client relationship thanks to the Project organization implementation on site ORGANIZATIONAL FEEDBACK EXPERIENCE Fully associate the client to all commissioning phases Respect our commitment Safety Quality Fuel loading end 2012 AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.25 AREVA Proprietary
26 Typical Project organization structure (CFS/NI) Organization Qualified mix of know-how and experiences from the Group Transferring of the Project organization on OL3 site (about 700 people) including: Engineering staff at site Construction on a typical base organization including a strong technical coordination management team for works preparation Commissioning team ramping up and including in the near future an embedded TVO team (about 75 people) Transfer from Construction to Commissioning Back Office for supporting the Project activities on site: France/Germany Full support to site activities For example: modifications support on major topics Progressive demobilization Switch to system-based organization in Fall 2010 AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.26 AREVA Proprietary
27 AREVA asset: 3D model - Reactor Building UJB 3D view Metallic platforms UJB 3D view Primary system AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.27 AREVA Proprietary
28 From 3D model to an isometric drawing AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.28 AREVA Proprietary
29 OL3 experience for COMMITMENTS future EPR Executed Detailed Design Computerized 3D model Standardized Primary Components SAFETY Internal manufacturing & QUALITY facilities = our priorities On the shelf components Globalized supply chain FUEL Qualification LOADING for hundreds of 2012 suppliers -= gaining our experience target Understanding of production ratios Improvement for next projects Internal feedback experience process implemented on OL3 All parties committed to the nuclear industry renaissance at the required safety level AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.29 AREVA Proprietary
30 Thank you! AREVA - Virginie Moucquot-Laiho AREVA Day Warsaw - 29 September p.30 AREVA Proprietary
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