VAlloUREc, REFEREncE in project line pipe vallourec.com/br

Transcription

1 VALLOUREC, REFERENCE IN PROJECT LINE PIPE vallourec.com/br

2 Founded with the name Mannesmann, V & M do BRASIL is currently called Vallourec. Vallourec is a world leader in premium tubular solutions primarily serving the energy markets (oil and gas, power generation). Its expertise also extends to the industry sector, including mechanical engineering, automotive and construction. With more than 23,000 employees, integrated manufacturing facilities in more than 20 countries and cutting-edge R&D, Vallourec provides customers with innovative global solutions that respond to the energy challenges of the 21 st century. A company with a diversity of cultures, which can solve any challenges, working with excellence in each step of the process to produce seamless steel pipes. Vallourec Tubos do Brasil manufactures seamless tubes with steel produced by using charcoal as a reductant in the process. This means that, for each ton of steel produced at the Barreiro Plant s steelworks fueled by charcoal supplied by Vallourec Florestal, the atmosphere is spared 1.8 tons of CO2 which would otherwise be accumulating in it. By resorting to such environmentally correct, economically feasible and socially fair industrial process, Vallourec Tubos do Brasil identify its products as GREEN TUBE. Major Certifications API Q1 5CT API Q1 5DP API Q1 5L ISO 9001 ISO ISO / TS ISO OHSAS

3 Applications Vallourec offers products and services which attend the different projects onshore and offshore with recognizable quality in all applications FLNG - FPSO 2. Topsides 3. SURF - Subsea - Umbilicals - Risers - Flowlines 4. Export Lines 5. Processing Unit 6. Refineries 7. Onshore Pipeline 8. Petrochemicals Vallourec Tubos do Brasil seamless steel pipes have an industry-wide reputation for reliability in fluid transportation. Our line pipe steel grades are well known as pipe material combining high strength and toughness behavior with excellent performance during welding and reel-laying resistance. It can be applied under extreme conditions of temperature variation, high working pressures, corrosive and abrasive environments. Our products meet the most demanding specification for mechanical performance, dimensional precision and structural integrity. Vallourec has a wide and complete range of seamless pipe products, ranging from carbon Grade B to the high strength API grades such as X-80 PLS 2 (upon request). 3

4 TRI-STANDARD MANUFACTURED PIPES STEEL GRADE B Tri-Standard seamless pipes manufactured in Steel Grade B have been developed by Vallourec Tubos do Brasil, to comply simultaneously with ASTM-A-106, A-53 and API 5L standards, maintaining quality levels and ensuring that the technical specifications of each standard are duly met (chemical composition, mechanical properties and dimensional tolerance), as shown in the table below: ASTM-A-53 ASTM-A-106 API-5L / PSL1 Tri-standard USE General purpose seamless or seam pipes. Seamless pipes for high temperatures. The carbon-steel shall always be silicon-and aluminum-killed. Seamless and welded steel pipes for use in pipeline transportation systems in the petroleum and natural gas industries. Seamless pipes according to ASTM-A-106, A-53 and API-5L standards. TOLERANCES - E g: 168,3 x 7,11mm Outside diameter (168,3 mm).- 0,80 mm / + 1,60 mm.- 0,80 mm / + 1,60 mm +/- 1,26 mm.- 0,80 mm / + 1,26 mm Wall -12,50% / +22,50% -12,50% - 12,5% / + 15% - 12,5% / + 15% CHEMICAL COMPOSITION (Gr.B) C Max. 0,30 Max. 0,30 Max. 0,28 Max. 0,28 Mn Max. 1,20 0,29 1,06 (1) Max. 1,20 (2) 0,29 1,06 (3) P Max. 0,05 Max. 0,035 Max. 0,030 Max. 0,030 S Max. 0,045 Max. 0,035 Max. 0,030 Max. 0,030 Si - Min. 0,10 - Min. 0,10 Cr Max. 0,40 Max. 0,40 Max. 0,50 Max. 0,40 Cu Max. 0,40 Max. 0,40 Max. 0,50 Max. 0,40 Mo Max. 0,15 Max. 0,15 Max. 0,15 Max. 0,15 Ni Max. 0,40 Max. 0,40 Max. 0,50 Max. 0,40 V Max. 0,08 Max. 0,08 (4) (4) MECHANICAL PROPERTIES (Gr.B): Yield Strength, min. Tensile Strength, min. psi MPa psi MPa Note: (1) Each 0,01% reduction in maximum specified carbon allows a 0,06% increase in maximum specified manganese, up to 1,65%. (2) Each 0,01% reduction in maximum specified carbon allows a 0,05% increase in maximum specified manganese, up to 1,65%. (3) For Tri-standard seamless pipe will be permited, for each 0,01% reduction of carbon, an increase of 0,05% of manganese, up to 1,65%. (4) Unless otherwise agreed, Nb+ V 0,06. Length Standards manufacturing lengths 4 to 8 meters or 8 to 13 meters. Other lengths or ranges upon request. End finish Plain Beveled 2 (60,3 mm) Technological Testing: Bending ASTM-A-53 and ASTM-A-106 Standards are requested for pipes up to 2. API-5L Standard does not require this test. Tri-Standard Pipes are tested up to 2. This technological test is not required by any of the three Standards for sizes above 2. Testing In addition to techonological and physical testing, hydrostatic test is performed on each pipe as specified in the API 5L standard. 4

5 SEAMLESS STEEL PIPES FOR OIL PRODUCTS CONVEYANCE AND OTHER PURPOSES DIMENSIONS API-5L/LINE PIPE* AND TRI-STANDARD External diameter Wall thickness Weight Lengths inches mm inches mm kg/m lb/ft 20 ft 40 ft , , , , , ,3 2 3/8 60,3 2 7/8 73,0 3 1/2 88, , ,30 0,84 0,56 x x ,20 1,10 0,74 x x ,40 1,12 0,75 x x ,80 1,28 0,86 x x ,70 1,61 1,08 x x ,80 1,95 1,31 x x ,90 1,70 1,14 x x ,90 2,19 1,47 x x ,40 2,52 1,69 x x ,50 3,21 2,16 x x ,60 3,43 2,30 x x ,90 4,51 3,03 x x ,70 7,77 5,22 x x ,70 4,07 2,73 x x ,10 5,43 3,65 x x ,20 9,58 6,44 x x ,20 4,51 3,03 x x ,60 5,03 3,38 x x ,90 5,42 3,65 x x ,40 6,07 4,08 x x ,80 6,57 4,41 x x ,50 7,43 4,99 x x ,40 8,51 5,72 x x ,10 9,32 6,26 x x ,10 13,47 9,05 x x ,20 5,51 3,70 x x ,60 6,16 4,14 x x ,00 6,81 4,57 x x ,40 7,44 5,00 x x ,80 8,07 5,42 x x ,20 8,69 5,84 x x ,50 9,16 6,15 x x ,40 10,51 7,06 x x ,00 11,39 7,66 x x ,00 20,37 13,69 x x ,60 7,57 5,09 x x ,00 8,38 5,63 x x ,40 9,17 6,16 x x ,80 9,96 6,69 x x ,50 11,31 7,60 x x ,40 13,02 8,75 x x ,10 14,32 9,62 x x ,60 15,24 10,24 x x ,20 27,63 18,56 x x ,60 8,70 5,85 x x ,00 9,63 6,47 x x ,40 10,55 7,09 x x ,80 11,46 7,70 x x ,70 13,48 9,06 x x ,40 15,03 10,10 x x ,10 16,55 11,12 x x ,10 18,68 12,55 x x External diameter Wall thickness Weight Lengths inches mm inches mm kg/m lb/ft 20 ft 40 ft 4 1/2 114,3 5 9/16 141,3 6 5/8 168, ,00 10,88 7,31 x x ,40 11,93 8,01 x x ,80 12,96 8,71 x x ,20 13,99 9,40 x x ,60 15,01 10,09 x x ,00 16,03 10,77 x x ,40 17,03 11,44 x x ,10 18,77 12,61 x x ,90 20,73 13,93 x x ,60 22,42 15,06 x x ,10 28,25 18,98 x x ,50 33,56 22,55 x x ,10 40,99 27,54 x x ,80 16,16 10,86 x x ,60 18,74 12,59 x x ,60 21,92 14,73 x x ,10 23,50 15,79 x x ,90 25,99 17,46 x x ,70 28,45 19,12 x x ,50 30,88 20,75 x x ,70 40,28 27,07 x x ,90 49,17 33,04 x x ,10 57,56 38,68 x x ,80 19,35 13,01 x x ,20 20,92 14,05 x x ,60 22,47 15,10 x x ,40 25,55 17,17 x x ,10 28,23 18,97 x x ,90 31,25 21,00 x x ,70 34,24 23,01 x x ,50 37,20 25,00 x x ,00 42,67 28,67 x x ,70 48,73 32,75 x x ,30 54,31 36,49 x x ,90 59,76 40,16 x x ,30 67,70 45,49 x x ,10 70,28 47,22 x x ,90 79,07 53,13 x x ,20 79,99 53,75 x x NOTE: (1) Other diameters / walls may be manufactured upon request. (2) Vallourec manufactures materials X-42, X-46, X-52, X-56, X-60*, X-65* and X-70*, PSL 1 and PSL 2. *from the external diameter of 60,3 mm. 5

6 SEAMLESS STEEL PIPES FOR OIL PRODUCTS CONVEYANCE AND OTHER PURPOSES DIMENSIONS API-5L/LINE PIPE* AND TRI-STANDARD External diameter Wall thickness Weight Lengths inches mm inches mm kg/m lb/ft 20 ft 40 ft 8 5/8 219,1 10 3/4 273, ,40 33,57 22,56 x x ,00 36,61 24,60 x x ,90 41,15 27,65 x x ,20 42,65 28,66 x x ,70 45,14 30,33 x x ,50 49,11 33,00 x x ,10 56,94 38,26 x x ,70 64,64 43,44 x x ,30 72,22 48,53 x x ,90 79,68 53,54 x x ,30 90,62 60,90 x x ,10 94,21 63,30 x x ,60 100,84 67,76 x x ,20 107,80 72,44 x x ,40 121,33 81,53 x x ,00 147,65 99,22 x ,40 42,09 28,29 x x ,10 46,58 31,30 x x ,80 51,03 34,29 x x ,70 56,73 38,12 x x ,30 60,50 40,66 x x ,10 71,72 48,19 x x ,70 81,56 54,80 x x ,30 91,27 61,33 x x ,90 100,85 67,77 x x ,30 114,99 77,27 x x ,60 128,28 86,20 x x ,20 137,36 92,30 x x ,80 146,33 98,33 x x ,40 155,16 104,26 x x External diameter Wall thickness Weight Lengths inches mm inches mm kg/m lb/ft 20 ft 40 ft ,40 50,11 33,67 x x ,10 55,47 37,27 x x ,90 61,56 41,37 x x ,40 65,36 43,92 x x ,70 67,63 45,44 x x ,50 73,66 49,50 x x ,30 79,66 53,53 x x ,10 85,63 57,54 x x ,70 97,47 65,50 x x 12 3/4 323, ,30 109,18 73,37 x x ,90 120,77 81,16 x x ,50 132,23 88,86 x x ,10 143,57 96,48 x x ,60 154,08 103,54 x x ,20 165,18 110,99 x x ,80 176,14 118,36 x x ,40 186,98 125,65 x x ,00 197,69 132,84 x x ,60 208,28 139,96 x x ,90 67,74 45,52 x x ,70 74,43 50,01 x x ,50 81,09 54,49 x x ,30 87,71 58,94 x x ,10 94,30 63,37 x x ,90 100,87 67,78 x x ,70 107,40 72,17 x x , ,30 120,36 80,88 x x ,90 133,20 89,51 x x ,50 145,92 98,05 x x ,10 158,50 106,51 x x ,60 170,19 114,36 x x ,20 182,53 122,66 x x ,80 194,75 130,86 x x ,40 206,84 138,99 x x ,52 93,17 62,61 x x ,70 123,30 82,85 x x , ,66 160,12 107,60 x x ,44 203,53 136,77 x x ,19 245,56 165,01 x x NOTE: (1) Other diameters / walls may be manufactured upon request. (2) Vallourec manufactures materials X-42, X-46, X-52, X-56, X-60*, X-65* and X-70*, PSL 1 and PSL 2. *from the external diameter of 60,3 mm ,96 286,64 192,61 x x 6

7 PREMIUM SERVICES Coating Through carefully selected partners, Vallourec offers coating solutions attending the Oil & Gas segments specifications for onshore and offshore applications. Anti-Corrosion Coatings: FBE, 3LPP, 3LPE and Dual Layer FBE Flow Assurance Coating: Polypropylene Insulation Systems Internal Coating: Flowcoat and Internal Epoxy Coating. Nominal pipe diameter: Lenght: Max. pipe weight: Application: Standards and specifications: 2 (60,3mm) to 14 (356,6mm) 8m (26.25 ft.) to 14m (45.93 fl.) 4000 kg. (8816 lb.) FBE (Fusion Bonded Epoxy) external coatings and multi-layer Polyethylene or Polypropylene coating systems Brazilian (Petrobras), German (DIN), French (NFA), Canadian or other techinical standards and specifications End-Truing, is a modern process of pipe end laser measurements and machining for Pipe Line projects which ensures precise dimensional tolerances on the internal and external diameters. The end machining process promotes increased productivity in terms of welding operations, as well as cost reduction, and is mainly based on: Reduction of setup times during the welding process and inspection by NDT. Avoiding pipe sorting at the base or on site. Reduction of welding time and inspection time by NDT. Reduction of bare pipe delivery time, if we consider machining would be performed manually and offline. Increasing fatigue resistance in dynamic applications such as production risers. 7

8 Vallourec Tubos do Brasil S.A. Av. Olinto Meireles, 65 - Barreiro Belo Horizonte - MG Tel.: +55 (11) / +55 (11) vendas.energia-bra@vallourec.com