Energy Saving Equipment List

Transcription

1 Equipment List (ESEL) Release 8.3 Prepared for Supported by

2

3 Table of Contents Chapter 1: How to use the Equipment List... 5 Chapter 2: Equipment List (eligible under JICA)... 7 General Electrical Thermal Commercial Buildings Renewable Technologies Others Industry Sectors Glass Ceramics Pulp & Paper Foundry Textile Engineering Food Processing Brick Auto Components Castings & Forging Leather Pharmaceutical & Bulk Drugs Mini Steel Metals Plastics & Polymers Steel Re-rolling Packaging Rubber Stone Cutting Manufacturing of Electrical Equipments Printing Chapter 3: Equipments with Less Than 10% s Chapter 4: Equipment s Details

4

5 chapter 1 Chapter 1: How to use Equipment List The following sections present features of the Equipment List (the List), their inter-relations, and tips to make quick and efficient use of the List. Readers are advised to obtain an updated version of the List from nearest SIDBI office or download as PDF document from Chapter 2 contains equipments having energy saving potential more than 10% and only these equipments are eligible for financial assistance under JICA Phase-III. The List has been classified into two categories namely, General and Industry Sectors. Each category consists of information fields, namely,, equipment/technology, saving potential, Advantages,,, and Equipment s. These information fields provide details of each equipment / technology, and are explained as below: (i) (ii) (iii) (iv) (v) (vi) (vii) : Each listed equipment / technology can be identified with a unique dedicated to it. The is in the form of XX.YY, where XX represents the General or Industry Sector and YY presents the unique position number of the particular equipment / technology within the General or Industry Sector. Equipment / : All the equipment / technologies listed under this head are eligible for financing under the Project. The column presents the generic name of the equipment / technology. : The column presents the expected energy conservation (in percentage value), if any eligible equipment / technology is installed and operated as against the otherwise most probable scenario for carrying out the same task in Indian MSME sector. : Generally, each of the upgraded technologies mentioned in the List have added advantages other than energy savings, like improved quality or finishing, reduced rejection, increased automation etc. The section lists such important aspects associated with the listed technologies. : The broad specification of each equipment / technology and reference thereof, Standards applicable are provided in the specifications column. Financial / : The prevailing regulations in Indian MSME sector have provisions for promotion of specified new, upgraded and cleaner technologies for various end-use sectors. Deemed as highly useful information for quicker adoption of technology at reduced cost burden, such information has been listed out in this column as to whether the particular equipment/technology is eligible for further grant/assistance/ subsidy under any or combination of presently ongoing initiatives like Credit Link Capital Subsidy Scheme () and Upgradation Fund Scheme (TUFS). Equipment suppliers: It provides some of the available / leading suppliers name for listed equipment / technologies from the available sources. The details of the equipment supplier will be available at separate section Equipment s Details. The technology providers highlighted in BLUE color shows EE equipment suppliers from Japan and their alliances in India. In Chapter 3, equipment having energy saving potential less than 10% are mentioned. Chapter 4 Equipment s Details contains contact details of the suppliers. DISCLAIMER The List of suppliers has been furnished for informative purpose only and is not binding on any user to select suppliers from the List. The user can avail services of suppliers given in the List or from other suppliers for the same equipment/technology. Neither, SIDBI nor JICA acknowledges any responsibility towards cost, quality and operation of equipment from any of the suppliers and users are advised to exercise their own discretion in this matter. 5

6

7 chapter 2 Chapter 2: Equipment List ( under JICA) General 1 Electrical 1.1 Variable Frequency Drives Extended equipment life, reduced maintenance, reduced peak demand, safety against power fluctuations JEM201, 225, 226, 227, C * Fuji Electric * Mitsubishi Electric Corp. * ABB India * Schneider Electric India * Siemens 1.2 Efficienct Transformers 70 Increased efficiency at no and low loads IS 2026, 1180, 11171; IEC 60076; ANSI C * Kotsons * Sigma Electricals * Vijai Electricals 1.3 Efficient Fluorescent Lamps 25 Longer life, less heat produced Luminous efficiency over 60lm/w, JIS C 7601:2004 * GE Consumer & Industrial India * Phillips Electronics India * Surya Roshini 1.4 Compact Fluorescent Lamps 25 Produce little to no heat Luminous efficiency over 80lm/w, IEC/TS Ed. 1.0:2007 * Havells India * Phillips Electronics India * Surya Roshini 1.5 Metal Halides Lamps 25 Longer life, equally suited for indoor and outdoor use Luminous efficiency over 60lm/w, IEC Ed. 1.0:1992 (b), ANSI C , ANSI C , ANSI C , ANSI C , ANSI C , ANSI C , ANSI C , ANSI C , ANSI C * Havells India * Phillips Electronics India * Surya Roshini 1.6 High Pressure Sodium Vapor Lamps 25 Long life, emits more light energy in the yellow/orange/ red region of the spectrum Luminous efficiency over 110lm/w, IEC Ed. 1.1:2002 (b) * Havells India * Phillips Electronics India * Surya Roshini 1.7 Light Emitting Diode 90 High reliability, highly rugged, produce no UV radiation and little heat BS EN , ANSI/UL 8750 * Havells India * Phillips Electronics India * Surya Roshini 1.8 Microprocessor Based Intelligent Control Reduces energy cost by regulating light output according to available daylight, increases lamp life NEMA, NEC, UL, IECFCC * ABB India * Crestron Electronics India Pvt. * Schneider Electric India 1.9 Exclusive Transformer for Lighting 15 Compact, easy to install, power quality enhancement, provide speed/torque control, safety enhancement JIS C 8109:1999 * ABB India * Osram India Pvt. * Schneider Electric India 7

8 chapter Servo Stabilizer Electronic Ballast Efficient Air Compressors / Blowers Efficient Fans / Pumps 1.14 Capacitors Automatic Powerfactor Controller Soft Starter for Motors Maximum Demand Controller Automatic Temperature Controller High-frequency Induction Irradiation High-frequency Melting Furnace Gives stable output under severe unbalanced voltage, increases equipment life, low internal impedance, works over wide input frequency range and no waveform distortion Low internal core loss, improved light output quality, operate at a much higher frequency than magnetic ballasts, instant glow with no flickering increases tube life, no heat generated IS 9815, IS 2026 JIS C 8117:2008, IS : Part 1 : 1991, IS : Part 2 : 1991, IEC Easy to install and operate ASME B Lesser heat generated, reduced maintenance requirements Improve Power Factor, Release System Capacity, Improve Motor and Lighting Performance, Reduce Current and Losses Reduce reactive power, reduce total current from the source Provides smooth and stepless acceleration and deacceleration of AC Induction Motor, less mechanical stress, improved power factor, lower maximum demand achieved by monitoring power end use turn off non- essential loads during higher power end use Accurate temperature regulation, prolongs life of equipment Higher efficiency due to skin effect by high frequency, noncontact in nature, less risk of workpiece contamination Small volume, less environmental pollution IEC JIS C 4908:2007, IS 2993 : 1998, IEC 831-1/2 IEC 831-1/2, IEC 439-1, IEC/EN , IEC/EN , CISPR 11/EN IEC , IEC , EN , EN , UL 508, CSA C22.2 No M91, LRS 00/00154 IEC Ed. 1.0:1966 (b) BS EN 14597:2005 IEC Ed. 1.0 b:2006, ISO TC 244, ISO/NP 13577/13578/13579, IEC ISO TC 244, ISO/NP 13577/13578/13579, IEC * Industrial Electrical Corporation * Sai Electricals * Wintech Power Private Limited * Gayatri Electrotech Co. Pvt. * Intelux Electronics Pvt. * Shah Electronics * Hitachi Industrial Equipment Systems Co. * Atlas Copco India * Pecma Air Systems Pvt. * Encon (India) * Seemsan Pumps & Equipments Pvt. * Usha International * Grundfos Pumps India Pvt * ABB India * Schneider Electric India * Siemens * ABB India * Schneider Electric India * Sai Electricals * ABB India * Schneider Electric India * Siemens * Riken Instrumentation * Schneider Electric India * Trinity Systems Pvt. * Yokogawa Electric Corp * Yokogawa India * Electrotherm (India) * Meta Therm Furnace Pvt. * Doshi Technologies Pvt. * Eddymelt * Electrotherm (India) * Electrotherm (India) * Inductotherm (India) Pvt. * Pioneer Furnaces 8

9 chapter Highly Sensitive and Responsive Arc Furnace Reduce electrode usage and refractory wear, wide range of current setting, hot and cold phase compensation, longer furnace life IEC Ed. 4.0:2005 (b), IEC Ed. 2.0, ISO TC 244, ISO/NP 13577/13578/13579 * JP Steel Plantech Co * Doshi Technologies Pvt. * Electrotherm (India) * Tenova Hypertherm Pvt Ltd 1.22 High-performance Electrolytic Furnace Uninterrupted production & better product quality, prolonged equipment life ISO TC 244, ISO/NP 13577/13578/13579 * Allied Consulting Engineers Pvt. * Electrotherm (India) * Tenova Hypertherm Pvt Ltd 1.23 Electromagnetic Irradiation 50 Selective heating (heats water rather than substrate or surrounding air), ideal for materials with non-uniform moisture content TUFS * Acmefil Engineers Pvt. * Electricoil Super Thermal Engineers * Tecknotrove Systems Pvt 1.24 Common Incinerator Alongwith Power Generation Facilities Destruction of hazardous and toxic waste 15A NCAC 02D.1204, UFC A, 401 KAR 61:011 MNRE * Selco International * Shriram Systems * Thermax 1.25 Screw Compressor Low leakage levels and low parasitic GB/T , ISO CLASS 0 * Hitachi Industrial Equipment Systems Co. * Atlas Copco India * Kaeser Compressors India Pvt Computer Desktop Virtual Multiple OS environments can exist, high reliability, disaster recovery system * Citrix R&D India Pvt * Parallels Optimized Computing * VM ware Software India Pvt Cooling Towers (Fills with PVC Honey Comb) Extended contact area having high heat transfer efficiency 2825/TEMAI ASHAREI ASME * Airtech Cooling Process (Pvt.) 1.28 Wide Belt Sander Easy to operate and monitor the operation IEC :2002 * GRIGGIO SPA * EXCEL * PARTH INDUSTRIES 1.29 Spindle Moulder Higher productivity due to higher spindle speed EN * GRIGGIO SPA * Ruei Industries * Dreamworld Enterprises# 1.30 Multi-boring machine With advance PLC control for higher productivity ISO 9265:1988 * GRIGGIO SPA * Xinmin Bangyou Woodworking ry Works * Qingdao Zhongding ry Co., 1.31 Visicooler High quality cooling performance,forced air evaporator provides frost free operation, except in static models IEC-77 * Voltas Ltd * Seaga India * Polfrost Aircon Pvt. Ltd * Yaskawa Robotics India * Mitsubishi Electric Corp Robot Arms Hihg efficient, automated operation ISO/IEC * Changzhou Boer Precision Powder Engineering Co. Ltd * Guangzhou Jasu Precision ry Co., * Hangzhou Hongli ry Co., 9

10 chapter Enginator based on Natural Gas CNC Router Vacuum forming machine with thermostat control Edge Bander Sprint with Power- PC Control Enterprise Resource Planning (ERP) (with PPC module) Automatic Book Sewing Tunnel Dryer for mosquito coil industry Increase in fuel efficiency due to use of cleaner fuel Improved product quality, less rejection, higher productivity PLC controlled, easy to operate 95 Fast heat-up time Induction Lighting SCADA system Management System 2 Thermal Water-tube Boiler (by replacing conventional Smoke-tube Boiler) Condensate Recovery & Recycle System Integration of design, planning & production Easy operation, quick makeready, high quality sewing and high output Environmental friendly and less pollution Unmatched durability, Extremely long life (100,000 hours), Instant ignition, No flickering or cycling, Performs well in extreme cold, Superior color rendering index (CRI) > 80 Reduced operation cost,improves efficiency of the setup, can make immediate corrections in the operational systems thus increasing life period of the equipment EMS support the energy efficient operation by monitoring the supply and demand of energy in factories, buildings, residential, retail shops or community. Handle high pressure and high temperature, recover faster than smoke-tube High Temperature and good quality Feed water, low blowdown losses, low water treatment costs ISO 30 ISO 9126 Standard, FAHP IEC :19 EN A1: A2:2003, EN :2001 ISO R 831, IS 2825,TIMA, BS EN :2001, ASTM A 192/A 192M, ASME BPVC SEC I IS : 1983, ASME BPVC SEC VIII DIV I * Dresser Waukesha * Angel India Cad Cam Private Limited * HSD S.p.A. * Kothari Brothers Tech Pvt * Bel-O-Vac * Sai Thermoformers * Henglongji vacuum forming machine corporation * HOLZHER * Qingdao Jianlong ry Co., * Huanghua Weichang Woodworking ry Co., * Miven Mayfran Conveyors Pvt. * Infro,641 Avenue of the Americas * New York, NY * Book Automation, Inc. * Wenzhou Xinguang ry Co., Ltd * Kalsi ry Co. vt. * SUNTRACK Systems Pvt. * Henan Gelgoog Commercial & Trading Co., Ltd * R R & Sons * RA Systems Pvt. * APSARA INTERIOR SOLUTIONS * Foshan Kinglight Lighting Equipment Co., * Fuji Electric * Rockwell Automation * Ashida Electronics Pvt. * Altis Auotmation * Mitsubishi Electric Corp. * Fuji Electric * Ross Boilers * Thermax * Veesons Systems Private * Precision Controls Pvt. * Thermax * Veesons Systems Private 10

11 chapter Efficient Boilers 6-10 Reduces carbon dioxide emissions by around 12 UL 2096, ASME BPVC SEC VIII D1 * Cheema Boilers * Thermax * Transparent Systems Pvt. 2.4 Recuperators Increase in overall efficiency BIS IS 12392:1988 (R2000), BIS IS 6728:1972 (R2002), UNI 8729:1997, UNI 8729:1997, UNI 8448:1991, NFE :1987 TUFS * ENCON THERMAL ENGINEERS (P) LTD. * Indaid Engineers Pvt. * Laimura (P) 2.5 Cogeneration Waste heat utilization, lowers carbon emissions leading to carbon credits TS B 0022:2006, JIS B 8124:2006, ASME PTC 22 MNRE * Kawasaki Heavy Industries * Mitsubishi Heavy Industries * Green Power International Pvt. * Thermax * Transparent Systems Pvt. 2.6 Heat Pumps Same systems used for cooling & heating, extract available heat from the outside air, simplicity in operation and maintenance ANSI/ARI , ARI 210/240 * Mayekawa Manufacturing Company * Daikin Industries * Mitsubishi Electric * Daikin Air-conditioning India Pvt. * Thermax * Trane India Pvt. * Carrier Air-conditioning & Refrigeration * LG Electronics India Pvt. Ltd 2.7 Efficient Refrigeration System 25 Less heat dissipation, increase in refrigeration capacity, low noise levels Turbo ref.cop 2.2up, DIN EN 378-2:2009, ASME B , ANSI/ASHRAE * Daikin Industries * Mitsubishi Electric * Mayekawa Manufacturing Company * Daikin Air-conditioning India Pvt. * Blue Star India * Frick India * Sea Bird Refrigeration Pvt. * Thermax * Trane India Pvt. * Carrier Air-conditioning & Refrigeration * LG Electronics India Pvt. Ltd 2.8 Automatic Combustion Control for Boilers / Furnaces 5-10 Ensures optimal fuel and air ratio, reduce fuel wastage, safe & stable operation, improves equipment life JIS B 8412:1981, ISA MC96.1 * Yokogawa Electric Corporation * FUJI Electric * ENCON THERMAL ENGINEERS (P) LTD. * Technoplus Services * Chugai Ro Co., 2.9 Regenerative Burners for Furnace 30 Increase in production, furnaces size smaller for new installations BS EN 267:1999, 40 CFR * Bloom Combustion India Pvt. * Eclipse Combustion Pvt. * The Wesman Engineering Company Pvt. 11

12 chapter Heat Recovery Systems for Boilers (Economizer, Air Pre- heater) 5-10 Reduce equipment size, reduce auxiliary energy consumption, reduce pollution NSF/ANSI 5 * Atlas Copco India * ENCON THERMAL ENGINEERS (P) LTD. * Veesons Systems Private 2.11 Outdoor Intake Control / Variable Air Volume / Heat exchanger Efficient air distribution in buildings enables control for better indoor air quality, air supply provdied on local thermal load and occupancy JIS B 8628:2003, BSR/AHRI Standard , 10 CFR , AS , ASHRAE Standard 62 * Johnson Controls India * Trane India Pvt. * Zeco Aircon Industries Pvt High Efficiency DG Set for Power Generation (Low Fuel Consumption with Pollution Control & Canopy) Better power quality, lower emissions ARAI, BS 5514, ISO 8528/1, ISO 3046/1, IS-10002, BS-5514, DIN-6271 * Caterpillar (TIL - Regional Indian Dealer) * Cummins India * Kirloskar Oil Engines 2.13 Waste Heat Recovery Boiler 7-19 Reduce equipment size and auxiliary energy consumption, reduces pollution ASTM, ASME * JP Steel Plantech Co. * Nippon Steel & Sumikin Engineering Co. * Kawasaki Heavy Industries, * Thermax * Transparent Systems Pvt. * Veesons Systems Private 2.14 Thermal Insulation for Hot & Cold Systems 6-10 Reduces surface heat loss, emissions and increase safety IS,BS, ASTM * ENCON THERMAL ENGINEERS (P) LTD. * Llyod Insulation India Ltd * Minwool Rock Fibres 2.15 Dehumidification Dryer 30 Adsorbent is non toxic / non flammable & fully water washable, minimum heat carry over ANSI/AHAM DH * Aerodry Plastics Automation Pvt. * Bry-air * Matsui Technologies 3 Commercial Buildings 3.1 Building Management System Controls - lighting, HVAC, lift, security management system, facility management, reduce operation cost BS EN 15603:2008, BS EN :2007, BSR/ ASHRAE/IESNA R, ANSI/ ASHRAE/IESNA Standard * Toshiba Corporation * Fuji Electric * Johnson Controls India * Schneider Electric India * Siemens Building Technologies Pvt. 3.2 Eficient Air Conditioner Inverter based technology, Individual control, Self demand control, Wide Working Range, Flexible Refrigerant Piping and connectable indoor units, Refrigerant Piping and connectable indoor units, Compact and light design SEER 16-23, IEC JIS B8616 * Daikin Industries * Mitsubishi Electric * Hitachi Home & Life Solutions (India) * Carrier Airconditioning & Refrigeration Limited * LG Electronics India Pvt. Ltd * Trane India Pvt. 12

13 chapter Eficient Refrigerators (High Efficiency Compressors, Improved Insulation and Precise Temperature and Defrost Mechanisms to Improve Efficiency) 20 Precise temperature and defrost control, improve insulation BEE rating (3 star - 5 star), IS 15750: 2000 * Haier Appliances India Pvt. Limited * Samsung * Videocon Industries 3.4 Vapour Absorption Refrigeration 30 Less operating cost, work on lower evaporator pressure without affecting COP, no effect on load reduction on performance, easy automatic operation to control capacity COP= , DIN EN 378-2:2009, ASME B , ANSI/ ASHRAE * Hi Tech Cooling Systems * Thermax * Transparent Systems Pvt. 3.5 Heat Pumps Same systems used for cooling & heating, extract available heat from the outside air, simplicity in operation and maintenance ANSI/ARI , ARI 210/240 * Daikin Airconditioning India Pvt. * Thermax * Trane India Pvt. 3.6 Fuel Cell Cogeneration System 22 Stable opeartion in wide range of heating value, 37 reduction of CO2 emission * Panasonic Asia Pacific Pvt * Horizon Fuel Cell Technologies Pte. * Sukan Engineering Pvt. 3.7 Cogeneration Waste heat utilization, lowers carbon emissions leading to carbon credits TS B 0022:2006, JIS B 8124:2006, ASME PTC 22 MNRE * Green Power International Pvt. * Thermax * Transparent Systems Pvt. 3.8 Efficient Elevators 40 Smooth & quiet performance, does not require extra lubrication, less heat generation ASME A17.1, ASME A17.5, CAN/CSA- B44.1, IS14665 * Mitsubishi Elevator Eta India Private Limited * Johnson Lifts Pvt. * Kone India * Otis India 3.9 Equipment, ry and Construction Material Contributing to Increased s Eco-friendly construction material saves water, metal, timber and other natural resources; improves occupants health ISO 21931, LEED, GRIHA Rebate in property tax, reimbursement of registration fees, cash incentives to architects and consultants * Schneider Electric India * Siemens Building Technologies Pvt. * Trane India Pvt Heat Reclaim Ventilation / Air Conditioning System 80 Compact, smooth & quiet operation, good indoor air quality, load reduction of air conditioning load * Daikin Airconditioning India Pvt. * Honeywell Automation India * LG Electronics India Pvt High Efficiency Escalator 30 Redcue operational cost, operates smoothly in all climatic conditions, caters continuous and large crowd, safe and reliable ASME A17.1, ASME A17.5, CAN/CSA- B44.1, IS14665 * Mitsubishi Elevator Eta India Private Limited * Johnson Lifts Pvt. * Kone India * Otis India 13

14 chapter Inorganic Textile Insulator Forming Plastic Insulator Heat insulating opening material Air Sealing Support Material Heat Absorbing Glass / Low Emissivity Glass (Window Panel) 5-10 Versatile and corrosion resistant material, used in both reinforced and nonreinforced applications, good fire- proofing Durable & moisture resistant Renewable Technologies 4.1 Windmills 4.2 Solar Photovoltaic 4.3 Micro Hydro Biomass / Bagasse (Gasifier or Cogeneration) Municipal Solid Waste Based Power Generation Biomass Gasifier Based Hot Water Generator Replaces fossil fuel Completely replaces fossil fuel Completely replaces fossil fuel Completely replaces fossil fuel 40 Completely replaces fossil fuel Thermal insulation stops transfer of heat between inside & outside room Controls hot or cold temperatures, fills cracks and crevices preventing bugs and vermices from entering home Makes room warmer in winter and cooler in summer Clean form of energy, decentralized power, negligible operation cost Clean form of energy, decentralized power, negligible operation cost Clean form of energy, decentralized power, negligible operation cost Eco-friendly reduces GHG emissions, utilizes agricultural / industrial waste, carbon credits can be earned Reduces GHG emissions, reduces waste by 60-90, slurry produced can be used as fertilizer Eco-friendly reduces GHG emissions, utilizes agricultural / industrial waste, carbon credits can be earned JIS A 9510:2009, ASTM E96, CAN/ ULC- S704, ASTM C1289 JIS A 9511:2006R/ AMENDMENT 1:2009, ANSI/UL 1256, ASTM C666, ASTM E96, CAN/ ULC- S704, ASTM C1289 ASTM E96, CAN/ ULC- S704, ASTM C1289 ASTMC 1029, IS 13205, CAN/ULC- S704, ASTM C1289 E MARK (ECE 43), DOT MARK (AMERICAN NATIONAL STANDARD), JIS/ JASO (JAPANESE STANDARD), ASTM C EN : 2006, BS 7671, G83/1: 2003 IEC 61215, IEC 61730, MNRE guidelines, CAN/CSA- F (R2004), CAN/CSA-C IEC Ed. 2.0 b:2005, JIS B 8103:1989, IEC Ed. 1.0:1998 (b) EN / ISO 2858 / ISO 5199, CEN/TS 15439:2006 ASTM D , 401 KAR 61:011, UFC A MNRE MNRE MNRE MNRE MNRE MNRE * Insulation Associates * Llyod Insulation India Ltd * Owens Corning * Dow Chemical Int l Pvt. * Llyod Insulation India Ltd * Owens Corning * Colt India Pvt. * Tech Dry (India) Pvt. Ltd * SGR India Engineering Company * Dow Chemical Int l Pvt. * Llyod Insulation India Ltd * Owens Corning * Asahi Group AIS * Gold Plus Group * Saint Gobain Glass India * Shriram EPC * Unitron Systems Pvt. * Vaigunth Ener Tek (P) * Sharp Corporation * Kaneka Corporation * Fuji Electric * Anchor Electricals Pvt. * JFE Engineering Corporation * Kotak Urja Pvt. * Reliance Solar * Tata BP Solar India * Bharat Heavy Electricals * HPP (India) Pvt. * Pentaflo Hydro Engineers * Ankur Scientific Technologies Pvt. * Southern Carbon Pvt. * Thermax * Hitachi Zosen Corporation * JFE Engineering Corporation * Green Power International Pvt. * Mailhem Engineers Pvt * Selco International * Ankur Scientific Technologies Pvt. * Infinite Pvt. * Southern Carbon Pvt. 14

15 chapter Solar Water Heater Replaces fossil fuel Reduction in operation cost, no pollution at site, cost savings in higher altitude regions JIS A 4111:1997 MNRE * Borosil Glass Works Limited * Tata BP Solar India * Wipro Eco 4.8 Wind Ventilator (Wind Powered Exhaust Fan) Replace fossil fuel Wind powered, no electricity is used * Shrijee Heavy Projects Works * Air Solutions India * Airer Natura Pvt. 4.9 Building Management System (BEMS) & Concentrated Solar Thermal Power (CSP) Controls - lighting, HVAC(Heat Ventilation Air Conditioner), lift, security management system, facility management, reduce operation cost Clean form of energy Peak cut Reduces GHG emissions IEC/ TC117 * Mistui Engineering & Shipbuilding Co., Ltd * Mie university * Hikari KikaiSeisakusho Co, Solar Power Inverters High efficiency up to V / kVA IEC * Hitachi Hi-Rel Power Electronics Pvt Renewable based Steam Boiler Generate steam from variety of solid Biomass, high efficiency heat recovery As per IBR standards * Value Max Systems Pvt RDF based Power Generation Plant Use of alternative energy sources to generate power and / or energy As per IBR standards * Rochem Green Pvt Powerless Ventilators Ventilation without power consumption * Samruddhi Enterprises 4.14 Semi/Automatic Solar PV Module manufacturing Line 10-15% 10 MW and above, Minimum 6 modules per hour 5 Others 5.1 Common Effluent Treatment Plant 40 Reduce capital cost & operating cost, less space requirement, proper disposal of treated waste, improve recycling and reuse possibilities BS EN :2003, BS EN :2005 State Subsidy - 25 of total project cost, Central Subsidy (MoEF) - 25 of total project cost * Advent Envirocare Pvt. * SSP Private Limited * The Green Environment Services Co-op. Soc. 5.2 Vehicle using CNG / LPG as Fuel Replace diesel fossil fuel Lower operational cost, no spill or evaporation loss, replacement of diesel fuel ISO CNG-3, 4, IS 15716:2006, ANSI 100 income tax depreciation on CNG kit * Force Motors * Swaraj Mazda * Tata Motors Limited 5.3 Biorector with PLC Automatic ph Control, Automatic Temperature Control, Automatic Vessel Sterilization ISO, ASME * Andel Equipment Pvt. Ltd * Akar Impex Private Limited * Western Enviro Solutions 5.4 Batching Plant with Microprocessor Control Smooth Operation with highest reliability ISO 9001:2008 : OHSAS 18001: 2007: ISO 14001:2004 * Schwing Stetter India Pvt. * Feaster India * Parv Engineers 5.5 Wire Condensor Welding equipped with PLC High speed of operation for high product volume, flexible and less maintenance * Mechelonic Engineers * Delta International * Jaya Hind Sciaky Limited Stations Auto Balancing equipped with PLC Dynamic Balancing, Ability to handle a wide variety of part shapes and sizes, easy to operate, touch screen computer * Hines Industries * SCHENCK RoTec India Limited * Fuel Instruments & Engineers Private Limited 15

16 chapter Compact Scan Digitizing System Low maintenance cost, High quality measurement data, Fast scanning for large components * APM Technologies * GOM mbh 5.8 Spray pretreatment system using LPG fuel * Auto Coat Engineering (I) Pvt. * Techserve * Prism Surface Coating Private Limited 5.9 Camel back dry off oven using LPG fuel Space saving, designed to minimize heat loss, accurate back- tracking on the time and temperature of any particular job * Auto Coat Engineering (I) Pvt. * Omkar Enterprise * Intech Surface Coating Pvt Standing Seam Roofing and Curving Save labour, time and cost * Xiamen Xinhonghua ry Co., * Infra93 * Fast Construction Industry Sectors 6 Glass Waste Heat Recovery from Regenerative Tank Furnace Waste Heat Recovery from Recuperative Tank Furnace Mechanical Conveyor for Soda Ash (by Replacing Pneumatic Conveyor) Natural Gas Fired Pot Furnace with Recuperator Natural Gas Fired Muffle Furnace Thermal Gasifier (Biomass / Coal as Fuel) Oxy-Fuel Fired Glass Melting Automatic Controllers & Recorders for Furnace Temperature / On-Line Oxygen Analyzer Utilization of waste heat, reduction in flue gas equipment sizes Utilization of waste heat, Reduction in flue gas equipment sizes, Reduction in fuel consumption Reduce cycle time, productivity improvement, reduce wastage Utilize clean energy source, productivity improvement, less harmuful to workforce Utilize clean energy source, productivity improvement, less harmuful to workforce IS & A ST M Utilize clean energy Increase production, improve glass quality Productivity improvement, furnace efficiency improvement IS 5780,IS2148 * Dukhiram Maurya Engineers & Refractory Works (India) Pvt Ltd * Encon Thermal Engineering Pvt Ltd * Dukhiram Maurya Engineers & Refractory Works (India) Pvt Ltd * Encon Thermal Engineering Pvt Ltd * Auto mech handling pte ltd. * Henan Pingyuan Mining ry Co., Ltd, * Encon Thermal Engineering Pvt Ltd * Shikovi Heat Gen Technologies Pvt Ltd * Thermal Tech Engineering * Advance Heating Systems * Thermal Tech Engineering * Meta Therm Furnace Pvt Ltd * Associated Engineering Works * Radhe Renewable Development Pvt * Honeywell Automation India * Meta Therm Furnace Pvt Ltd * Huakeyi * United Process Controls, Germany * United Process Controls, Germany 16

17 chapter LPG Fired Bead Making Furnace Horizontal Flat and Bent Glass Electric Furnace for Tempering with Automatic Controller and Recorders Convectional Horizontal Roller Hearth Tempering Furnace CNC Based Glass Cutting 7 Ceramics Insulation for Kiln, Top Chamber & Furnace Low Thermalmass Cars Recuperator for Kiln (Hot Air Generation) Variable Frequency Drives for Circulation Air Fans in Vertical Dryer Roller Kiln (by Replacing Conventional Tunnel Kiln) Ballmill with High Alumina Tile Lining, High Alumina Balls of Different Size (Raw Material Processing) Isostatic Press, Fettling, Stacking Equipment (Fabrication) Better temperature, improve product quality Improve production & product quality, easy in operation PC based programmable logic control system Can cut different shapes, can optimize layout with optimization software Heat loss reduction, improve safety, prevents damage to equipment from exposure to fire or corrosive atmosphere Productivity improvement, reduce cycle time Utilize waste heat from Kiln cooling zone, elimination of fuel for drying zone saving depends on the motor loading, reduce motor heating and stress Productivity improvement, reduce cycle time to half Improvement in grinding, reduction in grinding time Reduce breakage & cracking, reduce rejection & wastage ECE R43, ANSIZ97.1 GB9963 EN :2003+A1:2009 IS 9428, IS8154, BS3958, ASTM C EN JEM201, 225, 226, 227, C * Encon Thermal Engineering Pvt Ltd * Anping County Xiangan Wire Mesh ry Co., * Shenzhen Love Jewelry Co., * Glass & Glazing technologies (India) Pvt * Luoyang Easttecglass Automation Equipment Co.,Ltd * Hardun Furnace Co. * Luoyang Land Glass Co. * SECO WARWICK Allied Pvt. * Shanghai Eastern Glass ry Co., * CMS Industries * A Innovative International Limited * Pearl CNC * Lloyds Insulation * Megha Insulation Pvt Ltd * Dukhiram Maurya Engineers & Refractory Works (India) Pvt Ltd * Encon Thermal Engineering Pvt Ltd * Crompton Greaves Limited * Dynaspede Integrated Systems (P) Limited * ABB Drives * Micro Thermal Inc * Perfect Mechanical System * Laxmi Engineers * Precious Fab Cast Pvt Ltd EN/AS 9100 * Rajesh Engineering Works 17

18 chapter Fully Automatic Vertical Copying for Insulator (Fabrication) Reduce breakage & cracking, reduce rejection & wastage * Rajesh Engineering Works 7.9 Roller Head for Cup & Saucer (Fabrication) Reduce breakage & cracking, reduce rejection & wastage * Rajesh Engineering Works 7.10 Pressure Casting Plant (Fabrication ) 4-10 Reduce breakage & cracking, reduce rejection & wastage * Rajesh Engineering Works 7.11 Humidity Driver Chamber (Drying) Less drying time, less tiles breakage * Via G.M. Dallari 7.12 Gas / Oil Fired Roller Hearth Kiln (Firing Section) 30 Uniform temperature distribution, ease of operation * Machinotherm Engineers * Ramiconsultancy 7.13 Gas / Oil Fired Tunnel Kiln (Firing Section) Lower maintanance, productivity improvement * Machinotherm Engineers * Ramiconsultancy 7.14 Gas / Oil Fired Shuttle Kiln (Firing Section) Lower maintanance, productivity improvement * Dukhiram Maurya Engineers & Refractory Works (India) Pvt Ltd * Encon Thermal Engineering Pvt Ltd 7.15 Automatic Tile Pressing Unit 5-10 Uniform force on tiles, productivity improvement, wastage reduction * Bernur Engineering ry Co Recuperator Utilize waste heat, reduce flue gas equipment sizes, reduce fuel consumption * Dukhiram Maurya Engineers & Refractory Works (India) Pvt Ltd * Encon Thermal Engineering Pvt Ltd 7.17 Control Instruments for Firing System 5-10 Productivity improvement, quality improvement, redcue cycle time * MIFA Systems 7.18 Continuous Tunnel Dryer with Indirect Fired Hot Air Generator Higher safety, easy to operate, less maintenance * New AVM Systech Pvt Vertical Vibrating High productivity, material saving, better quality spigot and socket ASTM C 76 * Qingzhou Water Conservancy ry Co., * Suzhou Kexing Concrete And Cement Product Equipment Co. * Weifang Ocean Construction ry Co. Limited Mixing Plant with Pan Mixture Alongwith Attachment, Computerized Weighing Setup PLC controled, material saving, accurate quality of spigot and socket, higher productivity, less wear and tear ASTM C 685/C 685M, ACI 304.6R-91 * Atlas Industries * Macons Equipments * Maruti Equipments 7.21 Oil Fired Tunnel Kiln with Recycling of Waste Heat through Recuperators Uniform temperature control, continuous process, higher productivity, easy operation, low wastage * Laimura (P) * Machinotherm Engineers * Sabin Enterprises 18

19 chapter Squaring Line Glazed Line Ceramic Tiles Printing (Double Chain Print) 8 Pulp & Paper Variable Frequency Drive (by Replacing Dyno Drives) Seven-effect Free Flow Falling Film Evaporator Chemical Recovery Unit for Spent Liquor High Efficiency Turbine Pump for Water Intake Boiler with Paper Sludge & Other Solid Waste as Fuel Heat Recovery Boilers for Waste Combustion High-concentration size press High-concentration pulper Dryer with dryer bars installed inside for papermaking machine Steamrecompression heat pump Equipped with PLC control, frequency inverter and heavy duty type grinding assembly High quality performance & stability Equipped with AC Variable Frequency Drive, All operations run with Programmable Logic Card (PLC). It ensures automatic operations of machine. Extend equipment life, reduce maintenance, reduce peak demand, safety against power fluctuation Liquid does not get overheated due to short holdup time Utilise spent liquor as fuel, saving in chemicals like Urea and DAP in effluent treatment plant Flexibility of operation, low initial cost, minimal maintenance cost Lower particulate emission, lower GHG emissions, fuel cost savings, carbon credits can be earned Reduction in equipment size, reduction in auxillary energy consumption High-concentration size fluid, reduced drying load, and makes high- speed coating possible Easy maceration, by slowly whirling and agitating it at a high concentra- tion of about 15, consumes same level of power as a low- concentration pulper. By installing 25 bars on onethird of the dryers, productivity is increased by 20 and specific steam con-sumption is decreased by 20 The hood on the dryers is sealed to minimize the leakage of air from outside. The circulating water is recycled back to the condenser top * Sunworld Vitrified Pvt. Ltd * Sunworld Vitrified Pvt. Ltd * Triple Sonic Enterprise Co. MIM 600 * Maruti Intelli Mech JEM201,225,226,227, C ANSI B58.1, CE, GS, EMC, CUL, DIN , ISO-2858, IS 5120, HIS, IS BS EN 303-5:1999 NSF/ANSI 5 BS EN :2005 MNRE * ABB India * Schneider Electric India * Siemens * Advanced Drying Systems * Raj Process Equipments & Systems Pvt. * Shachi Engineering Pvt. Ltd * Bharat Heavy Electricals * Hari s * Pressels Boilers Pvt. * Kirloskar Brothers * Mather and Platt Pumps * Sintech Precision Products Ltd * Elite Thermal Engineers Pvt. * Thermax * Transparent Systems Pvt. * Japan Paper Association/ ECCJ (JIEC) * JFE Engineering Corporation * Japan Paper Association/ ECCJ (JIEC) * C&D Paper Co. * Japan Paper Association/ ECCJ (JIEC) * Zhucheng Kyrgyzstan Hengtai ry Co., * Japan Paper Association/ ECCJ (JIEC) * Japan Paper Association/ ECCJ (JIEC) 19

20 chapter Integration of punched metal screen, slit screen and maceration machine for processing waste paper Shorter operation period and energy saving * Japan Paper Association/ ECCJ (JIEC) 8.12 Multi-functional combined screen Primary and secondary screens are operated at high rejection rates,high internal recycle rate, high rate of separation and a high yield at the same time. * Japan Paper Association/ ECCJ (JIEC) 8.13 Crown controlling roll Non-contacting pressuring part to reduced friction loss. * Japan Paper Association/ ECCJ (JIEC) * IHI Corporation 8.14 High-temperature soft calender for paper making 40 The high-temperature soft calender to make the coated paper smooth and glossy * Japan Paper Association/ ECCJ (JIEC) * C&D Paper Co Adoption of AC Driving for Papermaking and Winder System Efficient * Japan Paper Association/ ECCJ (JIEC) 8.16 Calendaring with AC Variable Frequency Drive Low specific power consumption due to VFD, Eazy to operate, Higher production rate * Uttam Rubtech ry (P) Ltd, Jiangyin Guoguang Calender & Fibre Roller Co Wide Web Inspection Rewinder with VFD controls A handy and invaluable machine.the output of the Printing is screened for printing defects such as mis- register, blade lines, shade variations etc. 100 defect free reels are obtained. * U.S. Webcon * ACE * UFLEX LIMITED 8.18 Rewinding with VFD controls Extended equipment life, reduced maintenance, reduced peak demand, safety against power fluctuation, reduced installation and operating cost * S. L. Exports * Authentic Designers * Rhetoric Technologies Private Limited 8.19 Armature Paper Inserting equipped with PLC Self Lubricating, Low noise * Suzhou Slayer Automation Co. * Ningbo Nide Mechanical Equipment Co. * Murty Enterprises 8.20 Armature Winding equipped with PLC Improved Servicebility, stability, easy maintenance * Naman Enterprises * Shyam Electric * Cimtrix Systems Private Limited 9 Foundry 9.1 kwh Indicator for Induction Furnace 5-10 Monitoring & control of electrical energy consumption * ABB Ltd 9.2 Heat Recovery System for Stress Relieving Furnaces 5-30 Waste heat recovery system, reduction in equipment size * Heatech Engineers * Transparent Systems Private Limited 20

21 chapter Variable Frequency Drive for Screw Compressors Extend equipment life, reduce maintenance, reduce peak demand, safety against power fluctuation JEM201, 225, 226, 227, C * ABB India * Sirus Electronic India Pvt. * Vacon Drives and Controls Pvt 9.4 Oil Fired Core Drying Oven 50 Complete combustion, easy to operate, low maintenance cost, better product quality * MV International (GBM Industries) * NSW India Limited 9.5 Gas fired Aluminium Melting Furnace (replace Oil Fired Furnace) 5-30 Reduction in Thermal consumption * Electroil * Meta Therm Furnace Pvt. 9.6 Divided Blast Cupola Replace conventional cupola with divided cupola furnace reduces CO2 emissions by 10 Design as per requirement * Tata Research Institute * WESMAN GROUP 9.7 Gas Fired Cupola 5-10 Eco friendly, higher tapping temperature, better melt quality, reduce thermal energy consumption, de-sulphrization not required Design as per requirement * Mammon Furnace & Fabricators Co. * WESMAN GROUP 9.8 Oil Fired Rotary Furnace Reduce initial / subsequent heating time, auto on/off control Design as per requirement * Axial Thermal Engineering Company * Prakash Fabricators 9.9 Induction Furnace with Cooling Tower & Water Treatment Plant Flexibility to produce ferrous castings, flexibility to select charge mix, better melt quality Design as per requirement * SECO Warnick Pvt. Limited * WESMAN GROUP 9.10 Induction Ladle Refining Furnace Value added casting, eco friendly ASME SA516/ SA516M-07 MT LTV ZT * Doshi Associates * Electrotherm (India) 9.11 Natural Gas Based Power Generating Set 5-10 Environmental-friendly, high efficient, low emission IEC , NEMA MG1.22, ISO 8528/3 * DSR Power Systems * Reddy Generators 9.12 Intensive Mixers (Molding / Core) 10 Reduce defective casting, better cast surface finish * J K Foundry Engineers * Sree Sakthi Equipments Company 9.13 Simultaneous Jolt / Squeeze Moulding Higher productivity, dimensional accuracy, less skill requirement * L. S. Engineering Corporation * The Zanvar Group of Industries 9.14 Spun Pipe Casting Easy to install, resistance to corrosion, high impact resistance, durable with high load taking capacity * LTP Engineering * Maa Santoshi Casting Company 9.15 Induction Hardening Equipment (100KW, 500Hz to 3KHz) 95 Higher productivity, consistency in quality, can lead to saving in heat-treatment operation * Balaji Engineers * Dawei Induction Heating Co. Limited 9.16 Removable Hearth Type Chamber (F/C upto 1200 deg C with Computer Compatible Temperature Controller) 5-15 Better temperature control, improve quality Design as per requirement * WESMAN GROUP 21

22 chapter CNC Milling CNC Lathe CNC Milling (Pattern Shop) Exothermic / Insulating Sleeves (Oven for Baking Sleeves, Molding s, Vacuum System) Waste Heat Recovery System for Exhaust Gases Hot Blast Cupola Automatic Pouring System Efficient Thermal Reclamation Plant Efficient Short Blasting Online Shot Blasting (for Cleaning the Returns) High Efficiency Centrifugal Fans High Efficiency Power Generating Set Automatic Flaskless Molding Higher productivity, dimensional accuracy, less skill requirement, improve quality Higher productivity, dimensional accuracy, less skill requirement, improve quality Higher productivity, dimensional accuracy, less skill requirement, improve quality Insulating and exothermic sleeves improves feeding efficiency upto 20 and 25 respectively Utilise waste heat, reduce pollution, reduce auxiliary energy consumption Lower sulphur pick-up, higher carbon pick-up (blast air temperature should be above 400 degree C) Higher-quality casting with precision pouring, eliminates underpours and wasteful overpours Thermal reclamation is economical compared to mechanical reclamation Rugged design of the machine reduces fettling cost, save labour cost, tooling cost, reduce rejection Airless centrifugal suitable for cleaning railway and power transmission casting Long life, abrasion resistant Able to the rated load within 10 seconds in a single step, high reliability, low life cycle cost, low operating and maintenance cost Higher production efficiency, mold hardness is excess of 85 BS , ISO ANSI/ASME B5.55 BS , ISO Design as per requirement P³ Control - Automatic Pouring system ISO ASTM D3359 Standards * Makino Asia Pvt. * Macpower CNC s Pvt. * TAL Manufacturing Solutions * Yamazaki Mazak Singapore Pvt. * Kaizen * Macpower CNC s Pvt. * TAL Manufacturing Solutions * Macpower CNC s Pvt. * TAL Manufacturing Solutions * Protech Industries * Quality Metal Products * JP Steel Plantech Co. * Combustion Research Associates * FTL Foundry Equipment * MS Furnace * Inductotherm India * Sree Sakthi Equipments Company * J K Foundry Engineers * Sree Sakthi Equipments Company * Patel Furnace & Forging Pvt. Limited * Precicut Engineers * Foundmatic Engineers * Patel Furnace & Forging Pvt. Limited * Aerovent Projects Pvt. * R.K. Engineering Works * Acoustic Power Gensets * Asian Diesel Corporation * Sinto Kogio Group * Sree Sakthi Equipments Company * Zeta India Inc. 22

23 chapter Core Setter and Automatic Mold Conveyor 5-15 Compact Vertical Moulding Automatic Cold Box Core Shooter Electrically Heated Die- Heating Furnace Electrically Heated Nitriding Furnace Mechanized Moulding s (with PLC control) Mechanical Sand Reclamation (PLC controlled) Automatic On-line Sand Controller Variable Speed Sand Mixer Computer Controlled Sand Cooler-Mixer Liquid Metal Supply 10 Textile 10.1 Automatic Manganese Phosphating Plant Automatic Core blowing machine High Efficiency Atomizers in Humidification Plant High-precision mould transport with no shifting, distortion or displacement of moulds Higher production capacity upto 350 moulds/hour (uncored), PLC system for optimum production, less space requirement Can shoot in volume of 5 to 20 kgs, the average cycle time is from 10 second onwards without gassing, shoot and exhaust Uniform temperature, pollution free compared to conventional furnace, Auto controll, noise free Reduce use of working gas times, reduce treatment time by 3-5 High static & high dynamic squeeze force results in high quality moulds, uniform moulds properties, reduce rejection, reduce mould preparation costs EN /92 and the IEC directives IEC /92. AWS D1.1/ D1.1M:2010 CSA Z IEC :2008. EN ISO 3744:2009. ISO 3744:1994 Design as per requirement Design as per requirement Design as per requirement ANSI B Low running cost * I.M.F. * DISA India * Sree Sakthi Equipments Company * DISA India * Zeta India Inc. * Galaxy s * G.S. ries * Sree Sakthi Equipments Company * Deep Furnaces * THERMOTEC Furnaces (India) * Manometer India Pvt. * Welmech Engineering Company Pvt. * Moulding Manufacturing Pvt Low running cost * Rhino s Pvt Improved flowability, permeability,reduced operating moisture level, efficient mixing Streamlined sand handling, transport equipment, and reduced maintenance, more evenly, higher efficiency of the sand, a direct reduction in the loss of the excipients Re-heating is avioded % Innate lubrication properties, these phosphate coatings can also absorb large proportions of lubricants by their porosity. Fully automatic process and PLC controlled No cleaning required, 1/3 water flow required, lower flow due to better atomization, atomized water density is adjusted * Rhino s Pvt * Rhino s Pvt * Genphoal Co., * Daviz Solution * Biosafe Solutions * Acmefil Engineering Systems Pvt. * Amoto Engineers Pvt. * Swish Technologies 23

24 chapter Efficient Fans 25 Lesser heat generated, reduced maintenance requirements IEC * Castfab Engineering India (P) Limited * Mantra Composites 10.3 Variable Frequency Drive for Humidification Fan Eliminates external humidification controller JEM201, 225, 226, 227, C * Vacon Drives and Controls Pvt Variable Frequency Drive for Autocore Suction Motor Smooth start / stop operation, better process control JEM201, 225, 226, 227, C * ABB India * Vacon Drives and Controls Pvt 10.5 Variable Frequency Drive for Water Circulating Pump Smooth start / stop operation, better process control JEM201, 225, 226, 227, C * ABB India * Vacon Drives and Controls Pvt 10.6 Transvector Nozzle for Cleaning Application 5-10 Sucks atmospheric air along with airjet, reduce air consumption by 50 * Vortexair 10.7 Yarn Conditioning Non corrosive stainless steel used for construction, precise software with multi- cycle process facility, maintenance free trolley feeding unit, can run on electricity, steam, oil * Alidhra Weavetech Pvt. * Blue Moon Engineering & Manufacturing Company 10.8 Automatic Rotor Spinning with MRPS System Every spinning position shows production rate, spinning components are directly accessible & replaceable without tools * Oerlikon Textile India Pvt Open-width Continuous Scouring and Bleaching Range with Microprocessor Control Controlled cloth tension, low chemical consumption * Swastic Group of Companies * Texfab Engineers (I) Pvt Ring Frame Higher production rate BS ISO 96-2:2009, ICS * Applied Automation Systems Private Limited * Blue Moon Engineering & Manufacturing Company Speed Frame Smooth start / stop operation, better process control * Kirloskar Toyoda Textile ry Pvt. * Sri Lakshminarasimha Engineers (P) Extruction Lamination Line with Frequency Control Motors Smooth start / stop operation, better process control * Ocean Extrusions High Speed Mouldar Mounter Improvements in actual throughput * Juki India Private Limited Warp / Raschel Knitting (Manufacturing of Knitted Fabric) Inverters to control speed, operate conveniently * Fung Chang Industrial Co High Speed Computerized Warping for Knitting Broken & lost end can be memorised * Rabatex Industries 24