DECANTER CENTRIFUGES FOR INDUSTRIAL APPLICATIONS

Transcription

1 DECANTER CENTRIFUGES FOR INDUSTRIAL APPLICATIONS D E D I C A T E D I N N O V A T O R S

2 The centrifugal force effective, reliable and innovative Over the years our group has developed a great experience and a strong know-how in the most important centrifuge markets. Therefore we developed a broad selection for our customers, granting them the most advanced technologies with the highest quality level. We provide solutions to any technological solid-liquid and solid-liquid-liquid separation problem, through decanters which are placed on a large variety of application fields with a wide range of flow rates. Global presence Pieralisi Group is strategically located in Italy and worldwide, together with an extensive network of agents, technical service centres and spare parts warehouses. We support our customers with specific competences for each market, country and application.

3 Application fields Environmental We design and develop solutions for thickening and dewatering of sludge generated by municipal or industrial wastewater, biomasses and manures treatment plants. A large range of decanters is continuously innovated, basing on a number of installations and many years of experience in this field. Chemical We provide solutions for several chemical industries in the purification of intermediate or final products and even in the recovery of waste products. Our decanter centrifuges are largely installed in pharmaceutical and bio-technologies industry, in production processes of minerals, metals and not-conventional fuels (e.g. biodiesel, ethanol). Mineral Fuel and Lube Oils We offer technological solutions for fuels cleaning and treatment, for lube oils purification, for the conditioning and recovery of mineral oils, industrial or environmental slop oils, bottom tank residues and bilge water. Food and Beverage We provide separation solutions for any type of food or beverage. Pieralisi decanter centrifuges are used for fruit or vegetable juice purification, wine processing, food treatment, edible additives extraction with the highest safety and hygiene standards compliant with the strictest regulations. Recycling We take part in the recovery of process water and industrial fluids, in polymer recycling and in drilling mud conditioning. Oleo-Chemical We are present in the production plants of vegetable oils and their derivates, including the recovery processes for any type of exhaust and waste vegetable oil. Animal-Based Products In fish or meat processing industries and rendering plants, we supply decanter centrifuges able to obtain a high quality product by removing water, contaminants and solid impurities. Vegetable milk products Our machines are used for purification and clarification of vegetable milk products with tailored solutions for any specific process requirements.

4 Baby Baby / / / 43 Baby / / / 43 Baby / / / 43 Maior Maior / / / 58 Maior / / / 58 Maior / / / 58 Maior / / / 58 Jumbo Jumbo / / / 68 Jumbo / / / 68 Jumbo / / / 68 Mammoth Mammoth / / / 79 Mammoth / / / 79 Giant Giant / / / 89 Giant / / / 89 Giant / / / 89 Magnum Magnum / / / 59 Magnum / / / 69

5 Features Inlet and solid-liquids discharge TWO PHASES Inlet product Solid phase Liquid phase free exit free exit TWO PHASES Inlet product Solid phase Liquid phase free exit under pressure THREE PHASES Inlet product Solid phase free exit Heavy liquid phase free exit Light liquid phase free exit Interchangeable liquid discharge outlets and levels THREE PHASES Inlet product Solid phase free exit Heavy liquid phase under pressure Light liquid phase free exit Liquid discharge level adjustable during operation Drives Bowl Main motor Electric Hydraulic Scroll Differential speed adjustment Fixed differential speed Variable differential speed with automatic control (electric motor) Variable differential speed with automatic control (hydraulic motor) Variable differential speed with automatic control and mechanical energy recover Rotovariator Lubrication Type Oil bath Automatic greasing

6 Features Rotating assembly Steep cone Modular bowl Interchangeability The two different bowl configurations can be installed in the same cylindrical case (tunnel type). Shallow cone Modular bowl Bowl Inner surface a) With liners b) With grooves Wear protections a) b) Solid discharge bushes (replaceable) Inner layer (flame spray) Scroll a) Single flight a) b) b) Reduced pitch flight c) Variable pitch flight c) d) d) Flight with equalization windows Flight wear protections With tungsten carbide flame spray With sintered tungsten carbide tiles (replaceable) Diffuser wear protections With plates tailored on each applications requirements (replaceable) Materials Rotating assembly Case Bowl Scroll Cylindrical body Solid-liquid chambers Subframe High resistance stainless steel suitable for the treated product Painted carbon steel Stainless steel Wet parts All components Tailored on each application requirements Seals Bowl, rotating assembly High wear and chemical resistance Solutions Configurations Installation areas Safe Hazardous: ATEX Zone 1 / ATEX Zone 2 Lay-out Turn-key system supplied on skid or container Stand alone decanter with vibration absorbers and anchor device

7 Options Kits and Systems Counter pressure valve Controls the pressure of the liquid phase outlet and the separation interphase. Solids scraper device Facilitates the detachment of the solid from the discharge chamber wall. Cyclone kit Allows the removal of gas or vapour from the liquid outlets. Feeding pump Ensures constant and automatically adjustable flow to the decanter inlet. Filtering unit Ensures the large solids removal from inlet product, protecting downstream pieces of equipment. Flow rate measuring kit Measures and continuously monitors the inlet product and additive flows. Heating system Regulates the temperature of inlet product. Additive unit Allows the preparation and dosing of the additive necessary for the process. Electric and control panel Permits the monitoring and the regulation of power, process parameters and safety devices. Inertization system Protects the decanter through an inert gas barrier, avoiding potential explosive mixtures inside (ATEX). Gate valve kit Allows to isolate the decanter solid discharge from the conveying system. CIP washing system Preparation for the washing and automatic cleaning of the separation unit. Solid conveying system Manages the solid transportation from the decanter discharge to the storage area. Homogenizing system Homogenizes the temperature and the solid particles content of the inlet product.

8 Cod /16 capolinea.it Pictures and technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved. D E D I C A T E D I N N O V A T O R S Via Don Battistoni, Jesi (AN) Italy Phone Fax info@pieralisi.com