DECANTER CENTRIFUGES for industrial use

Transcription

1 DECANTER CENTRIFUGES for industrial use

2 Division Separation Solutions A LEADER IN CENTRIFUGATION The Pieralisi Group provides solutions to all technological problems of solid-liquid and solid-liquid-liquid separation, thanks to the great experience and know-how developed over time in the most important industrial centrifuge markets. Over 40,000 Pieralisi machines and plants are today installed worldwide, being used in a wide variety of centrifugal technology applications, as evidence of the undisputed market leadership of the Pieralisi Group. PRINCIPLES OF THE SEPARATION SYSTEM The decanter is used for the separation of two or more phases of different specific gravity, in particular for the clarifying of liquids in which suspended solids are present. The separation of solids and liquids takes place within a cylindrical/conical rotating bowl, upon the periphery of which the heavier solid phase collects and is continually removed by the internal conveyor. A polyelectrolyte, suitably chosen for its type and specific characteristics, may be added to the product being fed to the machine in order to improve the solidliquid separation. The polyelectrolyte favours the aggregation and thus the easier capture of the solid particles. A polyelectrolyte is not always compatible with products being processed. It is generally used in purification processes for the drying of sludge, but not in intermediate product conversion processes, and even less in the processing of foodstuffs.

3 ESTRATTORI_CENTR_GB_ :29 Pagina 5 A leader in centrifugation STANDARD FEATURES Wear protection incl. Thanks to the electronic interchangeable sintered ROTOVARIATOR device it is tungsten carbide segments possible to: Automatic differential continuously vary the number Two- three-phase design speed variation: of screw revolutions in Conveyor and bowl in - via Rotovariator system relation to the bowl of the - other systems on request. decanter various stainless steels: AISI regulate the torque on the 414, AISI 304 Wear protection of THE ROTOVARIATOR decanter reduction gear to the maximum levels allowed; conveyor coils in tungsten The electronic ROTOVARIATOR this allows to protect is designed and manufactured transmission gears and to (interchangeable) of by the Pieralisi Group and adjust the rate of feed flow to conveyor diffuser patented worldwide for the decanter and/or the application on Pieralisi screw differential speed. carbide Wear protection Fixed differential speed variation decanter centrifuges of the FP 600, JUMBO, HERCULES, OPTIONAL VARIATIONS FOR SPECIAL APPLICATIONS MAMMOTH and GIANT series including already installed decanters. The electronic ROTOVARIATOR can be fitted Conveyor and bowl in AISI to Pieralisi decanter 316/Duplex stainless centrifuges being used for steel both sludge dewatering and Selection of optimum conveyor and bowl design any separation process of a solid from one or two liquids. Rotovariator CROSS SECTION OF THE DECANTER CENTRIFUGE Legenda: 1. Main motor 2. Safety guard 3. Bowl 4. Screw 5. Adjustable ring 6. Rotovariator (patented system) 7. Gear Box 8. Scraper motor (patented system) 9. Solids discharge chamber 10. Feed tube 11. Main frame 12. Cake discharge 13. Centrate discharge 14. Dampers 15. Flushing discharge All parts in contact with the product to be treated are made of stainless steel.

4 Wide Choice of models TECHNICAL FEATURES OF DECANTER CENTRIFUGES Model Main motor power [kw] Rotovariator/ Back Drive power [kw] Bowl diameter Slenderness ratio L/D Hydraulic capacity [l/h] BABY 1 BABY 2 BABY 3 FP600/M FP600 RS/M FP600 2RS/M FP600 3RS/M , , , , , , ,000 JUMBO 1 JUMBO 2 JUMBO 3 JUMBO 4 HERCULES 470/2 HERCULES 470/3 HERCULES 470/4 MAMMOTH 570/2 MAMMOTH 570/3 GIANT 2 GIANT 3 GIANT II L GIANT III , , , , , , , , , , , , / ,000 NOTE: Hercules, Mammoth and Giant series decanters are equipped with the Rotovariator system as a standard feature. Model Total length Total width Total height Mass [kg] Decanter centrifuge Giant III Decanter centrifuge Giant II L BABY 1 1, , BABY 2 1, , BABY 3 2, , FP600/M 2,470 1,040 1,425 1,360 FP600 RS/M 2,770 1,040 1,425 1,510 FP600 2RS/M FP600 3RS/M 3,070 3,370 1,040 1,040 1,425 1,425 1,660 1,850 JUMBO 1 3,205 1,475 1,685 2,600 JUMBO 2 3,615 1,475 1,685 2,950 JUMBO 3 4,025 1,475 1,685 3,350 JUMBO 4 4,435 1,475 1,685 3,700 HERCULES 470/2 3,490 1,580 1,725 2,950 HERCULES 470/3 3,900 1,580 1,725 3,350 HERCULES 470/4 4,310 1,580 1,725 3,700 MAMMOTH 570/2 4,370 1,920 1,970 5,540 MAMMOTH 570/3 5,050 1,920 1,970 6,500 GIANT 2 5,050 2,215 2,220 9,080 GIANT 3 5,510 2,215 2,220 9,900 GIANT II L GIANT III 6,530 5,300 2,400 3,000 1,500 1,750 10,000 11,200

5 Targeted Solutions for every Need AREAS OF APPLICATION Pieralisi decanters with a wide variety of capacities are suitable for a vast range of application areas, such as: Environmental Processes treatment and disposal processes of sludge from municipal and industrial waste water drying of animal slurry drying of biomass thermal sludge drying Chemical Processes production processes production production processes for the pharmaceutical and biotech sector minerals and ores production processes production processes for non-fossil fuels, such as biodiesel and ethanol Recycling treatment processes for drilling mud treatment and recovery processes for industrial fluids recycling of polymers and their respective recyclables recycling of service water in industrial processes of mineral and fuel oils treatment of slop-oils from refineries and lagoons, of slops from lube oils, of bilge water Animal-Based Products treatment of by-products from the fish-processing and meat-processing industries Food and Beverage Production processing and recovery of non-liquid food products wine and sugar processing processing of fruit and vegetable juices recycling of food-related products. Meat processing involving intermediate or end products and integrated recycling and recovery processes processes within HDPE, PVC and PP polymer Oleo-chemistry production processes for oleo-chemistry derivates refining processes for edible vegetable oils, excluding olive oil Mineral- Fuel and Lube Oils Processes purification and conditioning of fuels purification of lube oils treatment and recovery Decanter FP 600 RS, a Pharma-modul Decanter centrifuges GIANT for waste treatment Treatment of slop oils

6 Division Separation Solutions INSTALLATIONS WORLDWIDE Biodiesel production Coal tar industry Drilling waste treatment Cosmetic industry Bio-waste treatment Waste water treatment The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved. Waste treatment on cruise ship Pig manure Treatment of sludge from depuration plant THE PIERALISI GROUP Headquarters PIERALISI MAIP S.p.A. - PIERALISI S.p.A. - Via Don Battistoni, JESI (AN) (Italy) - Phone Fax info@pieralisi.com WORLDWIDE PIERALISI MAIP S.p.A. - Via L. da Vinci, SAMBUCA VAL DI PESA (FI) (Italy) - Phone /8 Fax info@pieralisi.com PIERALISI MAIP S.p.A. - Via S. Pietro, MONTECAROTTO (AN) (Italy) - Phone Fax info@pieralisi.com PIERALISI MAIP S.p.A. - S.S. 96, Km. 117, MODUGNO (BA) (Italy) - Phone Fax info@pieralisi.com PIERALISI S.p.A. - Via Pasteur, 17/19 - Zona Artigianale DOLIANOVA (CA) (Italy) - Phone Fax info@pieralisi.com PIERALISI S.p.A. - S.S. 113 Contrada Serre - km 283,800, n CARINI (PA) (Italy) - Phone Fax info@pieralisi.com ICM S.r.l. CARRELLI ELEVATORI - Via Brodolini, 8 - Zona Industriale Zipa JESI (AN) (Italy) - Phone Fax carrelli@pieralisi.com PIERALISI BENELUX B.V. - Braillestraat XV BERKEL EN RODENRIJS (The Netherlands) Phone Fax info@pieralisi.nl Sales Office in Russia: Centralnaya Str. 53a, GLUKHOVO, Krasnogorsk Area, Moscow Region, (Russia) - Phone Fax b.kalashnikov@pieralisi.nl PIERALISI FRANCE S.A.S. - Immeuble Le Carré Haussmann 4 Allée du Trait d Union LIEUSAINT (France) Phone info@pieralisi-france.fr PIERALISI DEUTSCHLAND GmbH - Ochsenfurter Str., EIBELSTADT (Germany) - Phone Fax pieralisi@pieralisi.de PIERALISI ESPAÑA S.L. - C/Burtina, 10 - P. Log. Plaza ZARAGOZA (Spain) - Phone Fax info@pieralisi.es DELEGACIÓN PIERALISI SUR - Parque Tecnológico y Científico Geolit Avda. de la Innovación, Manzana MENGÍBAR - Jaén (Spain) Phone Fax jaen@pieralisi.es PIERALISI HELLAS A.E Km National Road Athens - Lamia KIFISIA (Greece) - Phone Fax info@pieralisi.gr PIERALISI MAGHREB SA - 36 rue La Charguia I 2035 TUNIS (Tunisia) - Phone Phone/Fax info@pieralisi.tn PIERALISI NORTH AMERICA INC Muhlhauser Road HAMILTON, Ohio (USA) Phone Fax info@pieralisi-na.com Sales Office & Customer Service: 4630 Beloit Dr - Suite 10 SACRAMENTO - CA (USA) Phone Fax PIERALISI MCA SAS - Terminal Terrestre de Carga de Bogotá TTCB Autopista Medellín km 3,5 - Bloque 5 Bodega 60 - BOGOTÁ (Colombia) Phone PIERALISI DO BRASIL LTDA - Rua Humberto Pela,156 Bairro do Leitão - LOUVEIRA - SP (Brazil) - CEP Phone Fax pieralisi@pieralisi.com.br PIERALISI ARGENTINA S.A. - Paraná 4456, B1605DGH MUNRO Buenos Aires (Argentina) - Phone/Fax info@ar.pieralisi.com Operations Office: Mar del Plata Parque Industrial 5300 LA RIOJA (Argentina) PIERALISI CHINA CO., LTD. - No. 1 Workshop, 2nd Phase, Guanglian Industrial Park - No. 2 Kechuang East 5th Road, Opto-mechatronics Industrial Park, Tongzhou District, BEIJING (China) Phone / / Fax info@pieralisi.cn / Printed by: Tecnostampa - Loreto (Italy) Via Don Battistoni, JESI (AN) - Italy - Phone Fax info@pieralisi.com