GATOR Battery-powered In-line Tools

Transcription

1 SERVICE MANUAL (EKL shown) GATOR Battery-powered In-line Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at 0 REV 0 Greenlee Textron Inc. /

2 Battery-powered In-line Tools Table of Contents Safety... Purpose of this Manual... Other Publications... Important Safety Information... Main Illustrations All Tools... Main Parts List All Tools... Head and Ram Illustration and Parts List EKIDL... EKL... EKL... EKL... EKL... ETSL... ETSL... ESL, ESFL, ES0L... ESGL... LS0L... LS0L... 0 Safety Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize authorized Greenlee service personnel with the service parts for the Greenlee Battery-powered In-line Tools listed on this page. Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at Other Publications Operation Manuals EKIDL 00 EKL 0 EKL 0 EKL 0 EKL 0 ETSL 0 ETSL 0 ESL 0 ESFL 00 ES0L 0 ESGL 0 LS0L 0 LS0L 0 Do not discard this product or throw away! For recycling information, go to All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Textron Innovations Inc. KEEP THIS MANUAL Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

3 Battery-powered In-line Tools IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gangrene, or death. Immediate hazards which, if not avoided, WILL result in severe injury or death. Hazards which, if not avoided, COULD result in severe injury or death. Do not use solvents or flammable liquids to clean the tool body. Solvents or flammable liquids could ignite and cause serious injury or property damage. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under Other Publications. Failure to observe this warning could result in severe injury or death. Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe this precaution may result in injury and property damage. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Note: Keep all decals clean and legible, and replace when necessary. Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

4 Battery-powered In-line Tools Main Illustrations All Tools 0 0 Motor Assembly Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

5 Battery-powered In-line Tools Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly 0 0 All tools except ESGL ESGL 0 Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

6 Battery-powered In-line Tools Main Parts List All Tools 00 Relief lever kit (includes, ) Screw... Relief valve lever Control board (EKIDL) Control board (EKL) Control board (EKL) Control board (EKL)... 0 Control board (EKL) Control board (ETSL, ETSL, ESL, ESFL, ES0L, ESGL)... 0 Control board (LS0L, LS0L)... * Seal Sensor (EKIDL, EKL, EKL, EKL, EKL)... 0 Screw (ETSL, ETSL, ESL, ESFL, ES0L, ESGL, LS0L) Piston pump assembly (includes 0 )... 0 Piston pump... Spring Piston pump housing... * Piston seal Relief valve unit (includes ) (all except EKIDL, EKL, ESGL) ETSL, LS0L)... 0 Relief valve unit (includes ) (EKIDL, EKL, ESGL, ETSL, LS0L, LS0L) Valve seat... Needle valve... Plunger... Spring... Lock washer (all except EKL, ESGL, ETSL, LS0L)... Lock washer (EKL, ESGL, ETSL, LS0L)... * O-ring... * O-ring... Pressure relief... Screw... 0 Pump housing unit (includes 0 ) (EKL, EKL, ETSL, ESL, ESFL, ES0L)... 0 Pump housing unit (includes 0 ) (EKL, ETSL)... 0 Pump housing unit (includes 0 ) (EKL)... 0 Pump housing unit (includes 0 ) (EKIDL, ESGL)... 0 Pump housing unit (includes 0 ) (LS0L) 00 Pump housing unit (includes 0 ) (LS0L) 0 0 Clamp, pack... 0* Clamp... Screw... 0 Threaded bushing... Pump block Threaded bushing... 0 Screen... 0 Reservoir Reservoir kit (LS0L)... * O-ring... Washer... Threaded bushing... 0 Valve seat... Spring... Washer... Needle valve... 0 Housing unit (includes ) (all except ETSL) Housing unit (includes 0 ) (ETSL)... Ring (ETSL)... 0 Screw Screw... Compression spring, DA. x L.0... Trigger link... Housing half... Housing half... Relief valve button... Trigger cover... Stud (ETSL)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

7 Battery-powered In-line Tools Main Parts List All Tools (cont d) 0 0 Motor assembly (includes )... Retaining ring Pin... Motor cap... Disc housing... Disc... Screw... Gear lube,. g... Motor adapter... Electric motor... 0 Decal kit, crimper... 0 Decal kit, cutter Identification decal (EKIDL)... 0 Identification decal (EKL)... 0 Identification decal (EKL)... 0 Identification decal (EKL) Identification decal (EKL)... 0 Identification decal (ETSL)... 0 Identification decal (ETSL)... 0 Identification decal (ESL)... 0 Identification decal (ESFL)... 0 Identification decal (ES0L)... 0 Identification decal (ESGL)... 0 Identification decal (LS0L)... 0 Identification decal (LS0L)... 0 Carrying strap 00 Carrying case 00 Carrying case (LS0L) 00 Connector compatibility decal (EKIDL) 0 Connector compatibility decal (EKL) 0 Connector compatibility decal (EKL) 0 Connector compatibility decal (EKL) * 00 Seal kit (includes items marked with an asterisk, bushings not included) 00 V battery. Ah 0 V battery.0 Ah 00 V charger VAC 00 V charger 0 VAC 00 V charger VDC 00 V corded adapter VAC 00 V corded adapter 0 VAC 0 Li ( V) to NiCd, NiMH ( V) charger adapter 0 Biodegradable hydraulic fluid Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

8 Head and Ram Illustration and Parts List EKIDL Battery-powered In-line Tools 0 0 Fixed head... 0 Head and latch kit (includes, ) Movable head... Latch head... 0 Fastener kit (includes ) Pin... Retaining ring... Spring... Screw... 0 Cone die... 0 Ram kit (includes ) Ram... Sleeve... Piston cup, small... Bushing... Adapter disk... 0 Spring kit (includes, ) Compression spring... Spring Hex screw, M x... * O-ring (included in 00)... * Piston backup ring (included in 00)... * O-ring,. x. N0 (included in 00)... 0* Backup ring (included in 00)... * O-ring (included in 00)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

9 Head and Ram Illustration and Parts List EKL Battery-powered In-line Tools 000 Bushing with seal... 0 Die holder kit (includes,, ) Shoulder bolt... Cap... Compression spring... Compression spring... Washer Crimping head Screw Screw... Die holder Pinch hazard decal... * Seal bushing (included in 00)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

10 Head and Ram Illustration and Parts List EKL Battery-powered In-line Tools * O-ring (included in 00)... * Piston backup ring (included in 00) Bushing Head unit (includes ) 0 Ram kit (includes,, ) Shoulder bolt... Disc... Spring Fixed head... 0 Hardware kit (includes,, ) Screw... Retaining ring... Pin... Spring Head and latch kit (includes, ) Movable head... Screw... Pin... Ram adapter... Latch head Pinch hazard decal... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

11 Head and Ram Illustration and Parts List EKL Battery-powered In-line Tools 0 * O-ring (included in 00)... * Backup ring (included in 00)... 0 Ram Adapter disk... * O-ring (included in 00) Compression spring... 0 Pin kit (includes, ) Spring... Pin... Pin... 0 Die retainer kit (includes,, ) Die retainer... Compression spring Screw Bottom crimp head... 0 Latch... 0 Top die holder... 0 Bottom die holder... Retaining ring... Die release button... Die retainer... 0 Roll Pin... Die release button... Locking pin... 0 Die holder kit (includes, ) Threaded stud... Pin Piston cup... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

12 Battery-powered In-line Tools Ram Illustration and Parts List EKL 0 Ram unit (includes )... 0 Jaw holder kit (includes,, ) 0 Sheath... 0 Spring kit (includes ) Shoulder bolt... Disc... Compression spring... Washer... * O-ring (included in 00)... 0 Screw... Jaw holder Latch kit (includes ) Compression spring... Locking pin... Compression spring... Pin Roller kit (includes, ) Roller... Ram Bushing with seal... * Seal bushing (included in 00)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

13 Battery-powered In-line Tools Crimping Jaw Units Illustration and Parts List EKL CJ CJXPJ C B CJB A 0 CJ crimping jaw unit for cul and UL classified crimps 0 CJXPJ crimping jaw unit (includes -) 0 CJB single-use lock cutter (includes -) 00 Jaw pivot kit (includes, ) Retaining ring... Pivot pin... A Jaw, sharp CJB... B Jaw, CJXPJ... C Jaw, CJ... 0 Extension spring... Jaw, flat CJB... 0 Die retaining pin kit (includes ) Die retaining pin... Compression spring... Release button... Retaining ring... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

14 Illustration and Parts List Optional Accessories EKL Battery-powered In-line Tools CJDBG CJDO CJD A A C A C D A A C glued in with Loctite 0 (green) B CJK Kearney B B 0 CJDBG crimping jaw unit (includes ) 0 CJDO crimping jaw unit (includes ) 00 CJD crimping jaw unit (includes ) 00 CJK Kearney crimping jaw unit (includes, -) A Jaw, CJDBG... B Jaw, CJK... C Jaw, CJDO... D Jaw, CJD... 0 Extension spring Jaw pivot kit (includes, ) Retaining ring... Pin pivot... Bushing... Compression spring... Lock adapter... A 0 Jaw covers, CJDO/CJDBG (set of )... B 0 Jaw covers, CJK (set of )... C 0 Jaw covers, CJD (set of )... Bushing... Ball, mm... Locking pin Die pin kit, W -style dies (includes ) 0 Die pin kit, Kearney-style dies (includes, ) Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

15 Head and Ram Illustration and Parts List ETSL Battery-powered In-line Tools 000 Bushing with seal... 0 Cutter blade kit (includes ) Cutter plate... Cutting rod... Spring-type straight pin... Socket head cap screw, m Hex head cap screw, mx Compression spring Cutter head... 0 Pinch hazard decal... * Seal bushing (included in 00)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

16 Head and Ram Illustration and Parts List ETSL Battery-powered In-line Tools 0 Head assembly (includes ) 0 Cutter blade kit (includes )... Fixed blade... Movable blade... Roll pin... Socket head cap screw Hex head cap screw, mx Compression spring... Cutter head... * O-ring (included in 00)... * Piston backup ring (included in 00) Bushing... 0 Pinch hazard decal... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

17 Battery-powered In-line Tools Head and Ram Illustration and Parts List ESL, ESFL, and ES0L ESFL ES0L ESL 0 Head unit assembly, ESL (includes ) 0 Head unit assembly, ESFL (includes ) 0 Head unit assembly, ES0L (includes ) 0 Ram kit (includes, ) Piston... Coil spring... Steel washer Hardware kit (includes,,, ) Retaining clip... Steel washer Screw... 0 Aluminum head... Screw... Pivot... Retaining clip... Pivot... 0 Blade kit, ESL (includes ) 0 Blade kit, ESFL (includes ) 0 Blade kit, ES0L (includes ) Fixed blade... Pivot bolt... Movable blade... Hex nut Bushing with seal... 0 Pinch hazard decal... * Seal bushing (included in 00)... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

18 Head and Ram Illustration and Parts List ESGL Battery-powered In-line Tools 0 Head assembly (includes ) * Backup ring (included in 00)... * O-ring (included in 00) Piston cup... 0 Ram... Compression spring... Adapter disk... * O-ring (included in 00)... 0 Base... 0 Latch... 0 Screw... 0 Blade pin... 0 Pivot pin... Retaining clip... 0 Movable blade... 0 Ball... 0 Spring... 0 Screw... 0 Fixed blade... 0 Guide plate... Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

19 Head and Ram Illustration and Parts List LS0L Battery-powered In-line Tools 0 Punch head assembly (includes ) 0 End cap... Spring disc Compression spring... Backup ring... Seal... 0 Ram... 0 Ram housing... Seal... O-ring... 0 Swivel... Washer... 0 Pump block extension... Retaining ring Ring kit (includes,,,,,, ) Greenlee / A Textron Company Boeing Dr. Rockford, IL - USA --00

20 Head and Ram Illustration and Parts List LS0L Battery-powered In-line Tools 00 Punch head assembly (includes ) 00 Cylinder cap Cylinder cap cover Spring, 0 mm... Backup ring... O-ring, x mm (black)... 0 Piston... Screw, set hex socket (DIN M x )... Cylinder adapter... O-ring,. x mm (green)... O-ring, x mm (green)... 0 Cylinder... 0 Pump block extension... Retaining ring Cover Seal kit (includes,,,,, ) 00 Adapter kit (includes,, ) Boeing Drive Rockford, IL - USA --00 An ISO 00 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. USA Tel: Fax: 00-- Canada Tel: Fax: 00-- International Tel: Fax: +---