Innoclean. Cleaning Technology with Maximum Reliability

Transcription

1 Innoclean Cleaning Technology with Maximum Reliability

2 Perfectly Clean The Perfect Bottle Washing Equipment for All Container Types 2

3 Perfectly Clean The Perfect Washing Equipment for All Container Styles 2 The Modular Concept The Right Machine for Every Purpose 4 Basis for High Machine Availability Made-to-Order Drive Technology 6 Triple-i-Drive The Perfect Solution for All Bottle Styles 8 Cost Reduction Significantly Lower Water Consumption with Optimum Washing Performance 10 Innovative Technologies Even Greater Energy and Water Savings 12 Specially Designed for Your PET/PEN Bottles Creative Solutions for Even Better Bottle Washing Results 14 Greater Ease of Operation Time Savings and Increased Operational Reliability 16 Innoclean Special Complete Solutions for Your Very Special Requirements 18 3Innoclean 3

4 The Modular Concept The Right Machine for Every Purpose KHS bottle washer capacities range from 3,000 to 150,000 bottles/h. You can adapt your KHS bottle washer to your production capacity. Combined glass/pet processing in one machine possible. This reduces the amount of required space and your cost of investment. KHS bottle washers are available as single-end and double-end models. Perfect adaptation to your requirements. 4

5 Defined bottle position for discharging labels from double-end machines. High-speed discharge of removed labels. Fast, gentle discharge. No pulping. Multiple-stage label discharge with stumbling barrier for single-end machines. High discharge capacity and reliable label removal. No label carryover. No pulping. High pump utilization ratio. Cuts operating costs. Excellent accessibility. Easy, perfect cleaning. 5Innoclean

6 Basis for High Machine Availability Made-to-Order Drive Technology Drive stations with slip-on worm gears and torque brackets. Permanent torque monitoring protects the machine against damage. Three-phase brake motor with electronic frequency converter or Triple-i-Drive. The various drive concepts enable you to adapt the machine to your operating conditions. Intelligent drive concepts for double-end and single-end machines. For you this means maximum operational reliability, less wear, and minimum servicing effort. Total synchronization of all drive elements. Disruption-free operation even under constant full load. Highly durable plate link roller chains. Long service life. Double sealing system and safety leakage chamber between bearings and housings. Components remain clean during rinsing operation. 6

7 Bottles are fed in and discharged over a stationary table field and rotating plastic elements; stainless steel with plastic available as an option. Low noise levels, virtually no wear. Low bottle conveying speeds in conjunction with low pulses. Innoclean Extremely gentle bottle handling. 7

8 Triple-i-Drive The Perfect Solution for All Bottle Styles No coupling gears of any kind used in the infeed and discharge. No mechanical adjustment required; fast, perfect adaptation; practically no scuffing; low lifetime costs. Finely adjustable torque safety against double bottle infeed and stiff movement. KHS drive technology with synchronous servomotors and servo converters. Enables you to implement all requirements. The optimum infeed curve setting is determined in advance for each bottle type of your range of containers. Container types are easily selected at the operator terminal. Maximum processing reliability even for lightweight bottles (PET, PEN, etc.) and specialty bottles such as clip-lock, restaurant, and champagne bottles, etc. 8

9 All movements are programmable. Gentlest possible bottle transfer is guaranteed even as the bottles slide out of the bottle cells. Nearly floating bottle handling at all points in the infeed and discharge. Permanent master control of each individual three-phase brake motor. Chain stretching compensated by separately controlling each gear motor in succession in semiautomatic mode. No universal joint shafts. Manual servicing work is simplified significantly. 9Innoclean

10 Cost Reduction Significantly Lower Water Consumption with Optimum Washing Performance KHS cross-flow spray by means of positive control pickups on the bottle pocket carrier. Perfectly centered spray-out of each bottle regardless of any chain stretching. Two crossing nozzle holes on the rotating nozzle shaft for each bottle. Exactly at one level. This thus takes full advantage of the Venturi effect and makes additional seals unnecessary. Prerequisite for perfect turbulent bottle interior spray-out coupled with optimum travel, time, and nozzle diameter values. Self-cleaning effect by alternating flows through the nozzle holes. No nozzle clogging. Full spraying capacity during machine operation. Relief openings in the liquid distribution pipes. Reliable safeguard against the accumulation of deposits in the spray tubes. 12

11 Selective vapor exhaust at the bottle discharge by means of a KHS vapor exhaust system. Heating of cold outside machine surfaces. No microbiologically critical condensation. No dripping. Separated arrangement of the vapor exhaust duct keeps contaminated outside air from being sucked into the machine. Eliminates any biological re-contamination. Manual or automatic disinfection of the entire discharge zone. Fast and reliable interior machine cleaning. 11Innoclean

12 Innovative Technologies Even Greater Energy and Water Savings Large selection of bottle cell carriers in various widths and lengths. Optimum machine adaptation. Option: Energy-saving carriers optimized with finite element methods with the same material strength and deflection properties. The snap-on system holds cells securely in place in the patent pending bottle carrier. Easy replacement of individual cells. Smooth-wall bottle cell design. Minimized caustic carryover. Optimized wall thicknesses and cutouts in the carrier side walls result in lighter weight, smaller surfaces, less media carryover, and less chain guide wear. For you this means energy savings of up to 30%; further reduction in water consumption; less maintenance; noticeably lower operating costs; return on your investment after approx. 1.5 years. Energy-saving bottle carriers for glass containers Energy-saving bottle carriers for plastic containers 12

13 External heat exchanger mounted between the third pre-heating and intermediate caustic stages (option) for heat recuperation. High energy and fresh water savings. Heat recovery system for single-end machines Heat recovery system for double-end machines Partial or complete insulation in the area of the caustic baths (option). Further decrease in operating costs. 13Innoclean

14 Specially Designed for Your PET/PEN Bottles Creative Solutions for Even Better Bottle Washing Results Integration of disinfection spraying in the head section of the bottle washer. Compact design. Various concepts are possible in conjunction with aconnection to a rinser. Take full advantage of our comprehensive know-how and the opportunity to further decrease water consumption. Deactivation of fresh water spraying for disinfection spraying possible in the bottle washer. This guards against re-contamination as the bottles are conveyed to the rinser. Final disinfection spray treatment in the bottle washer. Optional rinsing with fresh water. Ideal solution for ultra-clean filling of your products. Drain water from the rinser Disinfectant max min 14

15 High-pressure thread spraying by two opposing, sloped nozzles in the intermediate caustic spray zone. Intensive cleaning of bottle mouth threads. Patented bottle position fixing for plastic bottles with an additionally integrated neck ring rinsing facility. Reliable cleaning of otherwise inaccessible bottle neck rings. A moveable pushover plate at the lanes of the bottle infeed. Trouble-free merging of even critical containers. 15Innoclean

16 Greater Ease of Operation Time Savings and Increased Operational Reliability Optional automatic belt-discharge of waste from the pre-heating zone of the single-end machine. Less manual workload. Optional automatic broken glass discharge for both machine models. No more manual disposal necessary. 16

17 Optional all-purpose filter element for all water zones. Equipped with a double-chamber system. No carryover of pollutants to the filtrate. System of nozzles for fully automatic filter belt cleaning. Less time and work required; longer service life. Clearly arranged operator terminal equipped with a 15" touch screen color monitor. Easy to use operator prompting, rapid malfunction detection, and complete documentation for your production data acquisition. Capabilities for implementing AIS (Plant Information System) from KHS. Recording and analysis of all recorded production data, disruption data, production statistics, and documentation of the machine efficiency. For you this means continuous transparency with regard to cleaning parameters and machine efficiency. Rely on ReDiS Remote Diagnostic Service. Fastest possible assistance from qualified KHS specialists. Remote access to the electronic components of your line. Ask for special information on ReDiS. 17Innoclean

18 Innoclean Special Complete Solutions for Your Very Special Requirements Complete line concept for processing specialty bottles such as oval and rectangular containers. Benefit from our extensive specialized expertise in tailor-made solutions. Decrater, infeed table, bottle washer, discharge table, crater, adjustable lane control, special bottle cells all from one source You are offered high machine performance and excellent efficiency for even difficult to handle and extremely dirty bottles and containers. 18

19 Innoclean The Capacity Ranges Double-end machine Single-end machine Capacity: 15, ,000 bph Capacity: 3, ,000 bph Diameters: Up to 109 mm Diameters: Up to 109 mm Container heights: Up to 340 mm Container heights: Up to 340 mm Materials: Glass and PET/PEN Materials: Glass and PET/PEN 19Innoclean

20 KHS Maschinen- und Anlagenbau Aktiengesellschaft Juchostrasse 20 D Dortmund, Germany Tel +49 (231) Fax +49 (231) Planiger Strasse D Bad Kreuznach, Germany Tel +49 (671) Fax +49 (671) / HM The information contained in this brochure is non-binding. Only the technical specifications of our quotes are determinative with regard to design and scope of delivery. Subject to design modifications.