6 Crankcase Ventilation
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- Jessie Randall Lloyd
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1 6 Crankcase Ventilation
2 Introduction Crankcase Ventilation Manager (CVM) Introduction CVM280B CVM280T CVM424B CVM424T Crankcase Ventilation Filter CV Recirculators A 93192A A A Crankcase Ventilation Breathers CV CV
3 Introduction Clearing the Air with Crankcase Ventilation Due to the growing importance of safeguarding our global environment, efficient crankcase ventilation filtration systems are increasingly critical to diesel engine Original Equipment Manufacturers (OEMs). Future worldwide diesel engine emission regulations will require OEMs to continue to reduce total particulate emissions. Current emission regulations in some regions and market segments cover total engine emissions, which include both tailpipe and crankcase. Since crankcase emissions can contribute up to 25% of total emissions, control of this air pollution source is critical to the protection of the earth s environment. Blow-by: An Increasingly Significant Environmental Impact A significant contributor to environmental degradation is engine crankcase blow-by. During diesel engine operation, blow-by is generated by the leakage of combustion gases past piston rings. The blow-by is typically laden with oil droplets which can be divided into two classes based on particle size: 1. Drip (visible drips or puddles of oil) 2. Aerosol (sub-micron oil drops that create the oily smoke seen at the crankcase vent) During engine operation, the concentrations of oil droplets between 3 and 20 μm tends to be low. As a percentage of total mass, most of the oil is present either as large drips or as aerosol particles smaller than 3 μm. The major challenge for crankcase ventilation filtration is the removal of aerosol particles. A considerable portion of aerosol particles are in the 0.2 to 0.3 μm size range, the size of maximum penetration or are in the size range of 0.2 to 3.0 um. This size range creates a significant challenge for all but the most advanced crankcase ventilation filtration products such as the coalescing technology provided by Cummins Filtration. Without adequate and effective filtration, significant amounts of aerosol may be present in blow-by. Crankcase gases must be particularly well cleaned in order to minimize turbocharger and intercooler deposits and fouling, as well as to reduce particulate loading on the exhaust aftertreatment system. There are two basic ways of venting crankcase emissions, either into the atmosphere Open Crankcase Ventilation (OCV) or routing the crankcase gases back into the engine air intake system Closed Crankcase Ventilation (CCV). Cummins Filtration offers both OCV and CCV approaches to manage crankcase blow-by on diesel engines. Leading the Way with the Right Technologies Cummins Filtration has emerged with twelve US patents on or related to CV filtration, plus some related ancillary patents. Our CV patents cover coalescers, impactors and Electrostatic Droplet Collector (EDC) devices. The company also holds a patent on a rotating coalescer design and eight patents based on coalescer technology, alone or in combination with an impactor. A number of patent applications covering other CV technologies are awaiting approval. Depending on customer requirements, our CV products may be used alone, with performance enhancing features, or in combination with other technologies to achieve desired levels of performance. Today, they are used on nearly every major make of on-highway and industrial diesel and natural gas engine in North America and Europe. Cummins Filtration Crankcase Ventilation systems are innovative products which are specifically designed to provide the type of performance the marketplace and the environment requires. Product features include: Superior aerosol filtration, 98+% efficiency No service required for the impactor Easy service access Easy installation Durability Integrated electronic sensor Easy and versatile engine and/or equipment integration Easy access to service the coalescing filter elements cumminsfiltration.com 6-3
4 Introduction Product benefits include: Reduced engine oil consumption Reduced engine maintenance due to residual oil drip build-up Increased uptime Quick and easy service Reduced environmental impact and waste Flexibility as most of our products can be applied in either OCV or CCV mode Optional features include: Crankcase ventilation heat for cold ambient conditions Heater options for cold ambient conditions (on select products) Oil drain check valves Crankcase Depression Regulation (CDR) valves Filter Minder visual restriction gauge Crankcase pressure sensor Fleetguard crankcase ventilation systems are capable of vastly reducing the amount of contaminates either vented to the atmosphere or circulated back into the air intake for a wide variety of today s diesel engines, keeping the turbocharger and heat exchangers clean and performing well. To maintain a vehicle s optimal performance, and in order to operate under warranty, it is important that installation recommendations be met. If there are any questions, a Technical Assistance Specialist should be called. A list of the worldwide Customer Assistance Centers may be found on the back of this document. For further information, please visit cumminsfiltration.com. 6-4 cumminsfiltration.com
5 Crankcase Ventilation Manager (CVM) cumminsfiltration.com 6-5
6 Introduction Crankcase Ventilation Manager (CVM) Superior Crankcase Ventilation Management Highest oil and particle removal efficiency available High efficiency to meet emissions regulation compliance Long service intervals and reliability of the engine air handling components Maintains superior saturated oil removal efficiency for the droplet (aerosol) sizes that comprise blow-by gases Advanced Oil Separation : Stratapore CV Varied filter sizes are arranged in an effective gradient structure Integral Aluminum Mounting Bracket With 6" x 2.5" (154 mm x 65 mm) bolt pattern Clean Blow-by Gas Outlet Returns clean blow-by to the atmosphere, or engine air intake (variable orientation) Threaded Collar Allows easy removal of the reusable shell Glass Reinforced Nylon Shell Provides light-weight heat resistance and containment of the oil coalescing element (bottom access also available) Crankcase Depression Regulation (CDR) Valve Protects the crankcase from excess vacuum in a closed configuration Crankcase Pressure Sensor (FCI/Apex 3-Pin Connector) Optimizes service intervals Blow-by Gas Inlet Optional Heating System Available for use in cold environments Oil Drain Port Routes separated oil back to the oil sump (0.4 " (10 mm) hose port) 6-6 cumminsfiltration.com
7 Crankcase Ventilation Manager (CVM) CVM280B Inlet Pressure Sensor Outlet Drain Specifications Specification CVM280B Height Overall 11.46" (290.9 mm) Depth Overall 7.92" (201 mm) Width Overall 6.97" (177 mm) Nominal Flow 3.53 ft 3 /min (100 L/min) Efficiency at Nominal Flow (Dry) 99.5 % Restriction at Nominal Flow (Dry) 1.97" H 2 O (0.49 kpa) Restriction at Nominal Flow (Saturated) 5.51" H 2 O (1.37 kpa)) Maximum Flow 9.89 ft 3 /min (280 L/min) Restriction at Max Flow (Dry) 8.11" H 2 O (2.02 kpa) Restriction at Max Flow (Saturated) 15.87" H 2 O (3.95 kpa) cumminsfiltration.com 6-7
8 CVM280B Crankcase Ventilation Manager (CVM) Parts List Part No. Included A 1 Head B 1 *O-Ring Description C 1 *Element D 1 Collar E 1 Shell * Parts included in Service Kit #CV A B C D E 6-8 cumminsfiltration.com
9 Crankcase Ventilation Manager (CVM) CVM280B Ordering Information Part Number Description Outlet Orientations CV52008 CVM with Outlet at 3 O'Clock CV52034 CVM with Outlet at 12 O'Clock CV52015 CV52053 CVM with Outlet at 9 O'Clock (as shown below) Service Kit (includes O-Ring and Element) 3:00 12:00 9:00 Mounting/Dimensions 3.20 (81.25) Outlet: 1.00 OD (25.4 mm) Inlet: 1.00 OD (25.4 mm) 0.47 (11.8) (4X) 6.06 (154) Outlet: 1.00 OD (25.4 mm) Drain: 0.39 (10 mm) 1.73 (44) 2.56 (65) 1.97 (50) (290.9) 6.97 (177) ) 2.01 (51) 3.31 (84) 5.27 (133.95) Service Envelope Performance Fractional Efficiency Efficiency (%) (124.56) All dimensions are in inches (millimeters) Drain: 0.39 (10 mm) Particle Size (µm) 7.91 (201) 6.49 (164.85) Outlet: 1.00 OD (25.4 mm) Flow vs Restriction (Clean Element) Restriction (inch H 2 0) Flow Rate (ft 3 /min) Inlet: 1.00 OD (25.4 mm) Flow Rate (L/min) Restriction (kpa) cumminsfiltration.com 6-9
10 CVM280T Crankcase Ventilation Manager (CVM) Pressure Sensor Drain Inlet Outlet Specifications Specification CVM280T Height Overall 11.71" ( mm) Depth Overall 7.91" (201 mm) Width Overall 8" (203.2 mm) Nominal Flow 3.53 ft 3 /min (100 L/min) Efficiency at Nominal Flow (Dry) 99.5 % Restriction at Nominal Flow (Dry) 1.97" H 2 O (0.49 kpa) Restriction at Nominal Flow (Saturated) 5.51" H 2 O (1.37 kpa)) Maximum Flow 9.89 ft 3 /min (280 L/min) Restriction at Max Flow (Dry) 8.11" H 2 O (2.02 kpa) Restriction at Max Flow (Saturated) 15.87" H 2 O (3.95 kpa) 6-10 cumminsfiltration.com
11 Crankcase Ventilation Manager (CVM) CVM280T Parts List Part No. Included A 1 Shell B 1 Collar C 1 *O-Ring Description D 1 *Element E 1 Head * Parts included in Service Kit #CV A B C D E cumminsfiltration.com 6-11
12 CVM280T Crankcase Ventilation Manager (CVM) Ordering Information Part Number Description Outlet Orientations CV52019 CVM with Outlet at 3 O'Clock CV52021 CVM with Outlet at 6 O'Clock (as shown below) CV52023 CV52053 CVM with Outlet at 9 O'Clock Service Kit (includes O-Ring and Element) 3:00 6:00 9:00 Mounting/Dimensions 5.20 (131.94) Service Envelope 4.90 (124.56) Outlet: 1.00 OD (25.4 mm) 6.49 (164.85) 7.15 (181.62) 1.97 (50) 3.31 (84) (297.37) 0.47 (11.8) (4X) 6.06 (154) 6.97 (177) 8.0 (203.2) 6.06 (154) 1.73 (44) 2.56 (65) Drain: 0.39 (10 mm) Inlet: 1.00 OD (25.4 mm) 3.31 (84) 6.29 (159.69) 5.04 (128) 7.91 (201) All dimensions are in inches (millimeters) Performance Fractional Efficiency Efficiency (%) Particle Size (µm) Flow vs Restriction (Clean Element) Restriction (inch H 2 0) Flow Rate (L/min) Flow Rate (ft 3 /min) Restriction (kpa) 6-12 cumminsfiltration.com
13 Crankcase Ventilation Manager (CVM) CVM424B Inlet Pressure Sensor Outlet Drain Specifications Specification CVM424B Height Overall 15.39" (391 mm) Depth Overall 7.91" (201 mm) Width Overall 6.97" (177 mm) Nominal Flow 5.30 ft 3 /min (150 L/min) Efficiency at Nominal Flow (Dry) 99.9 % Restriction at Nominal Flow (Dry) 2.28" H 2 O (0.57 kpa) Restriction at Nominal Flow (Saturated) 4.92" H 2 O (1.23 kpa) Maximum Flow ft 3 /min (424 L/min) Restriction at Max Flow (Dry) 12.17" H 2 O (3.03 kpa) Restriction at Max Flow (Saturated) 17.56" H 2 O (4.37 kpa) cumminsfiltration.com 6-13
14 CVM424B Crankcase Ventilation Manager (CVM) Parts List Part No. Included A 1 Shell B 1 Collar C 1 *O-Ring Description D 1 *Element E 1 Head * Parts included in Service Kit #CV A B C D E 6-14 cumminsfiltration.com
15 Crankcase Ventilation Manager (CVM) CVM424B Ordering Information Part Number Description Outlet Orientations CV52016 CVM with Outlet at 3 O'Clock CV52006 CVM with Outlet at 12 O'Clock (as shown below) CV52009 CV52052 CVM with Outlet at 9 O'Clock Service Kit (includes O-Ring and Element) 3:00 12:00 9:00 Mounting/Dimensions 6.06 (154) 0.47 (11.8) (4X) 6.06 (154) Drain: 0.39 (10 mm) 1.73 (44) 2.56 (65) (391) 6.97 (177) 1.97 (50) (265.8) 2.01 (51) 3.31 (84) 7.91 (201) Performance Fractional Efficiency Efficiency (%) 5.27 (133.95) Service Envelope (124.56) Drain: 0.39 (10 mm) Particle Size (µm) Flow vs Restriction (Clean Element) Restriction (inch H 2 0) Inlet: 1.00 OD (25.4 mm) Outlet: 1.00 OD (25.4 mm) All dimensions are in inches (millimeters) 6.49 (164.85) Flow Rate (L/min) Flow Rate (ft 3 /min) Restriction (kpa) cumminsfiltration.com 6-15
16 CVM424T Crankcase Ventilation Manager (CVM) Outlet Pressure Sensor Drain Inlet Specifications Specification CVM424T Height Overall 15.50" ( mm) Depth Overall 7.92" (201 mm) Width Overall 8" (203.2 mm) Nominal Flow 5.30 ft 3 /min (150 L/min) Efficiency at Nominal Flow (Dry) 99.9 % Restriction at Nominal Flow (Dry) 2.28" H 2 O (0.57 kpa) Restriction at Nominal Flow (Saturated) 4.92" H 2 O (1.23 kpa) Maximum Flow ft 3 /min (424 L/min) Restriction at Max Flow (Dry) 12.17" H 2 O (3.03 kpa) Restriction at Max Flow (Saturated) 17.56" H 2 O (4.37 kpa) 6-16 cumminsfiltration.com
17 Crankcase Ventilation Manager (CVM) CVM424T Parts List Part No. Included A 1 Shell B 1 Collar C 1 *O-Ring Description D 1 *Element E 1 Head * Parts included in Service Kit #CV A B C D E cumminsfiltration.com 6-17
18 CVM424T Crankcase Ventilation Manager (CVM) Ordering Information Part Number Description Outlet Orientations CV52007 CVM with Outlet at 3 O'Clock CV52017 CVM with Outlet at 12 O'Clock CV52028 CV52052 CVM with Outlet at 9 O'Clock (as shown below) Service Kit (includes O-Ring and Element) 3:00 6:00 9:00 Mounting/Dimensions 8.98 (228.04) Service Envelope 4.90 (124.56) 3.20 (81.25) Inlet: 1.00 OD (25.4 mm) (393.47) (277.7) 0.48 (12.3) 9.20 (233.7) 6.06 (154) 6.97 (177) 8.00 (203.2) 1.97 (50) Performance Fractional Efficiency Efficiency (%) Outlet: 1.00 OD (25.4 mm) (154) 1.73 (44) 2.56 (65) Drain: 0.39 (10 mm) Inlet: 1.00 OD (25.4 mm) Particle Size (µm) 0.47 (11.8) (4X) Flow vs Restriction (Clean Element) Restriction (inch H 2 0) 3.31 (84) 6.49 (164.85) 6.29 (159.69) Outlet: 1.00 OD (25.4 mm) All dimensions are in inches (millimeters) Flow Rate (L/min) Flow Rate (ft 3 /min) 7.91 (201) Restriction (kpa) 6-18 cumminsfiltration.com
19 CV51118 In Specifications Drain Specification CV51118 Height Overall 13.7" (347.1 mm) Depth Overall 3.4" (87.3 mm) Width, Max 11.5" (291.0 mm) Weight (Dry) 4.63 lbs (2.1 kg) Nominal Flow Rate 6 ft 3 /min (170 L/min) Restriction at Nominal Flow 0.3 kpa (1.2 in H 2 O) Rated Flow Rate 12 ft 3 /min (340 L/min) Out Filter Crankcase Ventilation Note: US EPA verification pending. cumminsfiltration.com 6-19
20 CV51118 Crankcase Ventilation Filter Parts List Part No. Included Description A 1 Coalescer Assembly (includes Bolts, Cover, Service Element and Base) B 1 CDR Valve C 1 CDR Valve Mounting Bracket D 1 1/2" to 3/8" Drain Line with Check Valve A B A C Bolts Cover D C Service Element Base 6-20 cumminsfiltration.com
21 Crankcase Ventilation Filter CV51118 Ordering Information Part Number CV51118 CV50601 Description Crankcase Ventilation Kit (includes CCV Breather, CDR Valve, CDR Mounting Bracket, and Drain Line) Service Element Mounting/Dimensions Performance Filter Restriction vs Flow Filter Efficiency vs Flow Restriction (kpa) Flow (L/min) Flow (ft 3 /min) Restriction (in H 2 O) Efficiency (%) Flow (L/min) Flow (ft 3 /min) 12 cumminsfiltration.com 6-21
22 Notes 6-22 cumminsfiltration.com
23 93194A 93192A Manometer Connection Drain Inlet Outlet Recirculators Specifications Specification 93194A 93192A Diameter 8.6" (218.4 mm) 8.6" (218.4 mm) Length 30.2" (767.1 mm) 38.1 (967.7 mm) Inlet/Outlet Tube OD 1.75" (44.5 mm) 2.25" (57.2 mm) Max. Crankcase Emission Flow Rate with Clean Element 15 SCFM (0.43 m 3 /min) 25 SCFM (0.71 m 3 /min) cumminsfiltration.com 6-23
24 93194A 93192A Recirculators Parts List Part No. Included Description A 1 Recirculator B 1 Filter Element C 1 Cover Gasket D 1 Grommet E 1 Hex Nut C B A E D 6-24 cumminsfiltration.com
25 Recirculators 93194A Ordering Information Part Number 93194A 88365A Q58403 Q58521 Q53714 Description Recirculator Unit Service Element Cover Gasket Grommet Hex Nut Mounting/Dimensions 30.2 (767.1) 8.6 (218.4) Inlet Outlet 1.75 (44.5) OD 1.75 (44.5) OD All dimensions are in inches (millimeters) Performance Filter Restriction vs Flow Restriction (inch H 2 O) Flow Rate (m 3 /min) A 1 Initial Max. Pressure Flow Rate (SCFM) Restriction (kpa) cumminsfiltration.com 6-25
26 93192A Recirculators Ordering Information Part Number 93192A 88465A Q58403 Q58521 Q53714 Description Recirculator Service Element Cover Gasket Grommet Hex Nut Mounting/Dimensions 38.1 (967.7) 8.6 (218.4) Inlet Outlet 2.25 (57.2) OD 2.25 (57.2) OD All dimensions are in inches (millimeters) Performance Filter Restriction vs Flow Restriction (inch H 2 O) Flow Rate (m 3 /min) A 1 Initial Max. Pressure Flow Rate (SCFM) Restriction (kpa) 6-26 cumminsfiltration.com
27 CV50111 Specifications Specification Vent Outlet Oil Drain Back to Engine CV50111 Height Overall (Breather) 13.7" (150 mm) Depth Overall (Breather) 3.4" (113.3 mm) Weight (Dry) (Kit) 9.9 lbs (4.5 kg) Max. Flow 6 ft 3 /min (169.9 L/min) Min. Flow 3 ft 3 /min (85.0 L/min) Max. Restriction in H 2 O ( mm H 2 O) Inlet From Engine Breathers Crankcase Ventilation cumminsfiltration.com 6-27
28 CV50111 Crankcase Ventilation Breathers Parts List Part No. Included A 1 Mounting Bracket Description B 1 Breather Assembly and Mounting Hardware C 1 Vent Hose D 1 Vent Hose Connector and Clamps E 1 Vent Hose Extender F 1 Cylinder Block Insert Fittings and Coupler G 1 Drain Hose Assembly H 1 Breather Hose Connections and Clamps I 1 Inlet Hose Assembly J 4 Inlet Hose Connections and Clamps A B C H G D I E J1 J2 F J3 J cumminsfiltration.com
29 Crankcase Ventilation Breathers CV50111 Ordering Information Part Number CV50111 Description Single Crankcase Ventilation Breather Kit (includes parts listed on previous page) Mounting/Dimensions 0.40 (10.1) 0.79 (20.1) Flow Direction 4.46 (113.3) 0.37 (9.52) Bushing 0.79 (20.0) 3.12 (79.3) 1.83 (46.5) 1.02 (26.0) Dia. Flow Direction 4.19 (106.3) Dia. All dimensions are in inches (millimeters) 2.76 (70.0) 5.90 (150.0) 3.15 (80.0) 0.34 (8.79) Dia. 0.5 (12.70) Dia (92.0) 2 Places 1.00 (25.40) Dia (92.0) 2 Places cumminsfiltration.com 6-29
30 CV50202 Crankcase Ventilation Breathers Vent Outlet Vent Outlet Oil Drain Back to Engine Inlet From Engine Oil Drain Back to Engine Specifications Specification CV50202 Height Overall (Breather) 13.7" (150 mm) Depth Overall (Breather) 7.1" (181.2 mm) Weight (Dry) (Kit) 12.1 lbs (5.5 kg) Max. Flow 14 ft 3 /min (396.4 L/min) Min. Flow 7 ft 3 /min (198.2 L/min) Max. Restriction in H 2 O ( mm H 2 O) 6-30 cumminsfiltration.com
31 Crankcase Ventilation Breathers CV50202 Parts List Part No. Included Description A 1 Breather and Bracket Assembly B 1 Drain Fitting C 1 Drain Hose Assembly D 1 Vent Hose Assembly E 1 Breather Inlet Hose Assembly F 1 Reducer Fitting and Clamps D A C E F B cumminsfiltration.com 6-31
32 CV50202 Crankcase Ventilation Breathers Ordering Information Part Number CV50202 Description Dual Crankcase Ventilation Breather Kit (includes parts listed on previous page) Mounting/Dimensions 7.13 (181.2) 4.46 (113.3) 2.23 (56.6) 2.23 (56.6) 4.31 (109.4) Dia (92.0) 3.15 (80.0) 3.62 (92.0) 5.90 (150.0) 2.76 (70.0) 0.5 (12.70) Dia (90.6) 1.31 (33.3) 1.31 (33.3) 3.57 (90.6) 0.34 (8.79) Dia. 4 Places 5.31 (135.0) All dimensions are in inches (millimeters) 2.62 (66.55) 1.00 (25.40) Dia. 3 Places 6-32 cumminsfiltration.com
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