How To Make A Profit From A Process Control System

Transcription

1 Micro Motion Developments in HFO & LNG metering Jan Kik Business Development Manager Marine Industries Europe 2012

2 Emerson At-A-Glance A 2011 Headquarters in St. Louis, Missouri USA NYSE: EMR Diversified global manufacturer and technology provider Approximately 133,000 employees worldwide Manufacturing and/or sales presence in more than 150 countries 235 manufacturing locations around the world No. 120 on 2011 FORTUNE 500 list of America s largest corporations Founded in 1890

3 Emerson Process Management 2011 At-A-Glance A Sales Customers Include 2011 Sales $7.0B Bayer, Chevron, DOW, ExxonMobil, Fluor, Lonza, Petrobras, Reliance,Total Employees 2011 Average ~30, Sales by Product 2011 Sales by Geography Systems, Solutions & Services 24% 30% 46% Measurement Devices Middle East/Africa Latin America Europe 9% 7% 22% 24% 38% United States and Canada Vl Valves & Regulators Asia

4 Past, Single-Phase Fluids only Pipelines Offshore Truck Loading Refinery Ship loading Rail Car Loading

5 Why Coriolis? Direct massflow measurement! 68 liter 118 liter Same mass (liquid -142 kg) Not always same volume! -7 C 142 Kg. 15 C 142 Kg.

6 Theory of Operations Mass Flow Measurement Process fluid enters the sensor and flow is split with Process fluid enters the sensor and flow is split with half the flow through each tube Drive coil vibrates tubes at natural frequency Pick-off coils on inlet and outlet sides

7 Theory of Operations Mass Flow Measurement No Flow No Flow Flow

8 Theory of Operations Three-wire platinum RTD measures tube temperature on inlet side of sensor Accurate to +/ o C Available as additional process variable Flow Calibration factor captures the proportional relationship between flow and the measured phase shift Same factor for liquid or gas Linear over entire range Also contains the factor used with the RTD measurement for temperature correction

9 Theory of Operations Density Measurement Density measurement is based on the natural frequency As the mass increases, the natural frequency of the system decreases As the mass decreases, the natural frequency of the system increases

10 Transparent and Traceable measurement e e solution o Fuel Storage Terminal Barge Operating Vessel Single phase Dual phase MID based on OIML R117-1 (Measuring systems for the continuous end dynamic measurement of quantities of liquids other than water) The technology is here today that benefits the complete bunker supply ppy chain

11 Certified solution on a Vessel Installation between transfer point and fuel tanks

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13 Initial release of bunker approval Characteristics of bunker approval T10265: - System uncertainty within 0.5% - HC3 sensor only - Based on water calibration - Flow rate t/h - Temperature ºC

14 Mass flow meter system promo Exxon Mobil booth at SMM

15 Mass flow meter system promo Exxon Mobil booth at SMM

16 Mass flow meter system promo Exxon Mobil booth at SMM

17 LNG developments

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19 What s Behind the LNG Hype? Source: Bunkerworld Rising Bunker Prices Reducing Environmental Impact

20 Green Shipping Governmental Interest Work to reduce CO2 emissions directed to the IMO through the Kyoto protocol International Maritime Organization: MARPOL annex 6 (Sulphur oxide reduction) Emission Control Area Regulation MARPOL 3, (0.1) ECA

21 Liquefied Natural Gas(LNG) An Alternative Fuel Natural gas is a conventional energy source Easy to transport safe to use Cryogenic at -163degC 600 times compressed in volume Non-explosive in an unconfined environment Field data; CO2 reductions by 25% NOx reductions by more then 90% Sox reductions to almost 0% Safety of LNG to people & environment

22 LNG Supply Chain Market expectation for CY2020 is 4500 New-build vessels which consume 4.8 Million Ton LNG/yr LNG Refinery or LNG terminal LNG Carrier LNG terminal LNG bunker barge LNG LNG LNG LNG Dual fuel Vessel Engine LNG supply vessel Gasification unit Gas HFO HFO Fuel tank

23 Uncertainties (Accuracy) Custody Transfer: Uncertainty = Income / cost Quote: The possibility of quantity claims is an unacceptable liability for us that can damage our reputation and can tie us up in legal disputes

24 Typical System liquid Printer Flow computer DCS Supply Gas Elimination / Prevention Meter Receiver Transfer point

25 What is OIML and MID? An overall set of requirements that need to be followed to guarantee: You get what you are paying for and you can prove it. You deliver what you are being paid for and you can prove it. OIML is the global standard and MID is the European regulation. NMi and Micro Motion worked together to achieve the fulfillment of the MID requirements for the Legal Bunker Transfer Package, we also fulfill the OIML global standard regarding these requirements. OIML MID

26 MID system Accuracy classes CMF sensor accuracy = 0,2%

27 Globally Recognized Cryogenic Custody Transfer Approval NTEP ASIA

28 Micro Motion liquid and gas Calibration on water, representative for all fluids Accredited for in-house water calibration Approved Supplier AS-001 Accredited for initial verification: Gas meter and liquid measuring system Module D (CE 104 and 105)

29 Why Micro Motion Proven track record, with reference list. Traceable, transparent en MID certified solution based on OIML R117-1 for liquids like HFO, MDO, MGO, LNG and gases. Operational efficiency increased. Water Calibration. Electronic Bunker Delivery Notes (BDN). Bunker profile. Direct mass meting, Density and Volume.

30 Wide success in LNG

31 Conversion of Golar Freeze into FSRU for Dubai Patt Golar Freez the world second Floating Regas Terminal Golar Freez will be converted into an Floating storage gasification unit and will be moored outside Dubai Regasification capacity of 400 MCFD and will store m3 at -163 deg.c The Vessel is owned by GOLAR and operated by SHELL Emerson Scope; DeltaV and DeltaV SIS Rosemount temperature and pressure transmitters Metering Radar level gauging I/O

32 LNG Terminal Flow Handling With Emerson equipment Storage capacity: m ton 126 GWh Energy capacity/year: 3 TWh

33 BOG Creation by Design

34 Saga Fjordbase Ship Bunkering Terminal Located in Flora, Norway Terminal commissioned July 1st, 2009 Allows bunkering of ships and trucks Terminal connects to local gas grid LNG stored in 500 m3 tank

35 LNG Off-Loading Application

36 Micro Motion Standard in LNG Dispensing

37 LNG Business partners

38 Marine Industry Focus area Ship Energy Efficiency Management plan (SEEMP) is important to bring down costs. Ship operators already focus on a low EEDI number. Traceability of fuel from supply to consumption Investigate mass balance regarding like ; Bunkering & Fuel efficiency i Burning fuel at optimal temperature & viscosity Etc. etc.

39 FKAB s vision

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