Electronic Circuit Breaker with reset input ESS
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- Roland Lucas
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1 Eectronic Circuit Breaker with reset input ESS Description The specia device ESS0-1.. is a further extension of the product ine eectronic circuit breakers. Type ESS0-1.. has a width of ony 1.5 mm and seectivey protects a DC 4 V oads through a combination of active eectronic current imitation and we-proven circuit breaker technoogy incuding physica isoation with manua actuation. The ESS0-1.. can be pugged into the E-T-A power distribution socket Modue 17pus, ensuring ease of instaation and a significant reduction of wiring time. DC 4 V switch-mode power suppies ( A...40 A), which are widey used in automation industry today, wi shut down the output in the event of an overoad with the resut that one fauty oad in the system can ead to compete disconnection of a oads. The ESS0-1.. heps to overcome this probem as it responds to the overoad condition faster than the switch-mode power suppy. The highest possibe overcurrent is imited to 1.8 or 1.5 times rated current. Thus it is possibe to switch on capacitive oads up to µf but they are disconnected ony in the event of an overoad or short circuit. For optima adjustment to the appication conditions the current rating of the ESS0-1.. can be seected in fixed vaues from 0.5 A... A and in switchabe variants 1 A/ A or 3 A/ A. Faiure and status indication are provided by a bicoour LED and an integra short-circuit proof signa output. Upon detection of overoad or short circuit in the oad circuit the MOET of the oad output wi be bocked and current fow in the oad circuit wi be interrupted. MOET and oad circuit may be reset by means of the eectronic reset input or manuay by actuating the push-button (PUSH-PUSH operation). The oad circuit may aso be physicay isoated during start-up of the equipment, e. g. for measuring purposes. US patent number: US,490,141 B Features Seective oad protection, eectronic trip curve Active current imitation (1.8 or 1.5 times rated current I N = 8 A or A) with connection of capacitive oads up to 75,000 µf and at overoad/short circuit. Reiabe overoad disconnection with 1.1 x I N pus, even with ong oad ines or sma cabe cross sections (see tabe ). Seectabe current ratings (fixed vaues 0.5 A... A or two steps: 1 A/ A or 3 A/ A). Manua ON/OFF button (push-push actuation) with physica isoation Cear status and faiure indication through LED and signa output Eectronic reset input Integra fai-safe eement Width per unit ony 1.5 mm Pug-in mounting utiising power distribution system Modue 17 pus Approvas Authority Standard Rated votage Current ratings VDE EN 0934 DC 3 V 0.5 A A UL UL 77 DC 8 V 0.5 A A Notes The user shoud ensure that the cabe cross sections of the reevant oad circuit are suitabe for the current rating of the ESS0 used. Automatic start-up of machinery after shut down must be prevented (Machinery Directive 98/37/EG and EN 004-1). In the event of a short circuit or overoad the oad circuit wi be disconnected eectronicay by the ESS0. ESS0-1.. Technica Data (T U = 5 C, U S = DC 4 V) (T U = ambient temperature at U N ) Operating data Operating votage U S DC 4 V ( V) Current rating I N fixed current ratings: 0.5 A, 1 A, A, 3 A, 4 A, A, 8 A, A switchabe: 1 A/ A or 3 A/ A Cosed circuit current I 0 typicay ma Status indication muticoour LED: by means of GEN: unit is ON, oad circuit/power- MOET is switched on, signa output on, suppying +DC 4 V ORANGE: in the event of overoad or short circuit unti eectronic disconnection D: unit switched off eectronicay, oad circuit/power MOET off, status output is bocked, status output is switched on undervotage (U S < 8 V), after switch-on unti end of switch-on deay. OFF: switched off manuay with push-button, unit off oad signa output /: - 1 signaisation per channe - oad ON = +DC 4 V - oad ON = +DC 4 V - oad OFF = 0 V - oad OFF = 0 V ON/OFF position of push button Load circuit Load output power MOET switching output (pus switching) Max. data of oad with side-by-side mounting see tabe 1 Votage drop U ON at I N see tabe 1 Disconnection at overoad typicay 1.1 x I N ( x I N ) Short circuit current I K typicay 1.8 x I N / active current imitation see tabe 1 Trip time see time/current characteristics for eectronic disconnection typicay 3 s at I oad > 1.1 x I N typicay 3 s...0 ms at I oad > 1.8 x I N or 1.5 x I N Temperature disconnection interna temperature monitoring with eectronic disconnection Low votage monitoring of with hysteresis, no reset necessary oad output OFF at U S < 8V ON at U S > 1V Starting deay t start typicay 0.5 sec after every switch-on and after appying U S Physica isoation singe poe (switch contact) of oad circuit - by push-push actuation of the bue push button 015/
2 Eectronic Circuit Breaker with reset input ESS Technica Data (T U = 5 C, U S = DC 4 V) (T U = ambient temperature at U N ) Technica Data (T U = 5 C, U S = DC 4 V) (T U = ambient temperature at U N ) Free-wheeing circuit Severa oad outputs Signa output (-14) Signa output Signa output ON Signa output OFF Signa output (-17) Signa output Signa output ON Signa output externa free-wheeing diode recommended with inductive oad must not be connected in parae pus-switching signa output per unit, appies U S to termina 1 of modue 17pus Ratings: DC 4 V / max. 0.5 A (shortcircuit proof) signa output has +4 V eve if - the oad output has continuity (ON condition of oad) signa output has 0 V eve if - the oad output is eectronicay bocked (faut condition or switch-on deay) - the bue push button is in OFF position - no operating votage U S is connected. The signa output is connected to ground via a pu-down resistor ( kohm). pus switching signa output per unit, connects U B to pin 1 of Modue 17pus Technica data: DC 4 V/max. 0.5 A (short circuit proof) signa output has 0 V eve - when oad output is connected. (ON condition of oad) signa output has + 4 V eve OFF - when oad output is eectronicay bocked (in the event of a faiure or during switch-on deay) - when the bue push button is in the OFF position. - when no operating votage U B is connected The signa output is connected internay with a kohm resistor against GND. Reset input Reset input The eectronicay bocked ESS0-1.. may (termina 13 or 14 of e.g. be reset via an externa momentary modue 17pus switch due to the faing edge of a short Caution: unused sots +DC 4 V impuse. The reset signa wi have to be fitted with be fed in termina 13 or 14 of the modue jumpers) 17pus and is internay pre-wired. The reset simutaneousy affects a bocked ESS0-1.. channes of the power distribution system, a switched on ESS0-1.. channes remain unaffected. Reset input eve: votage max. +DC 3 V high > DC 8 V...DC 3 V ow < DC 3 V...0 V current consumption at +DC 4 V typicay. ma min. puse ength ms Genera data Fai-safe eement back-up fuse for ESS0-1 not required as it has an integra redundant fai-safe eement (therma E-T-A circuit breaker); push button in OFF position with tripped fai-safe eement Bade terminas.3 mm to EN Housing materia pastics Mounting pug-in type for E-T-A power distribution socket Modue 17pus Ambient temperature C (without moisture condensation, cf. EN 004-1) Storage temperature C Humidity 9 hrs/95 % RH/40 C to IEC , test Cab. cimate cass 3K3 to EN 071 Vibration 3 g, test to IEC test Fc Protection cass housing: IP30 DIN 40050, terminas: IP00 DIN EMC requirements emitted interference: EN (EMC directive, CE ogo) immunity: EN 00-- Insuation co-ordination 0.5 kv/ (IEC 0934) re-inforced insuation in operating area Dieectric strength (see dimensions) operating area test votage AC 1,000 V instaation area test votage AC 500 V Insuation resistance > 0 MΩ (DC 500 V) between (OFF condition of push button) [ LOAD (+)] Approvas UL 77, Fie E730 Suppementary Protectors for use in Eectrica Equipment CE ogo Dimensions (B x H x T) 1.5 x 5 x 0 mm Mass 5 g /1
3 Eectronic Circuit Breaker with reset input ESS Tabe 1: votage drop, current imitation, max. oad current Dimensions current rating I N typicay votage drop U ON at I N active current imitation (typicay) max. oad current at 0 % ON duty 0 TU = 40 C TU = 50 C 0.5 A 0 mv 1.8 x IN 0.5 A 0.5 A 1 A 140 mv 1.8 x IN 1 A 1 A operating area A 180 mv 1.8 x IN A A 3 A 140 mv 1.8 x IN 3 A 3 A 4 A 190 mv 1.8 x IN 4 A 4 A A 80 mv 1.8 x IN A 5 A 8 A 0 mv 1.5 x IN 8 A 7 A ON 5 OFF mounting area A 80 mv 1.5 x IN A 9 A 1 A/ A 140 mv/80 mv 1.8 x IN 1 A/ A 1 A/ A 3 A/ A 140 mv/80 mv 1.8 x IN 3 A/ A 3 A/5 A Attention: when mounted side-by-side without convection the ESS0-1.. shoud not carry more than 80 % of its rated oad with 0 % ON duty because of the integra therma circuit breaker.,3,8 reverse pug-in protection Ordering information x,8 = 40,8 bade terminas EN Type ESS0 Eectronic Circuit Breaker with current imitation (e.g. typicay 1.8 x I N or 1.5 x I N, see tabe 1) Version 1 without physica isoation in the event of a faiure Contro input with reset input Signa output 4 status output (singe signaisation, pus switching) 7 status output (singe signaisation, inverted) Operating votage DC 4 V rated votage DC 4 V Current rating 0.5 A 1 A A 3 A 4 A A 8 A A 1 A/ A (seectabe) 3 A/ A (seectabe) ESS DC 4 V - 3 A/ A ordering exampe (recommended type) adjustabe Labe LED This is a metric design and miimeter dimensions take precedence ( mm ) inch 1, 1,5 1,5 Preferred types Preferred types Standard current ratings (A) / 3/ ESS0-14-DC4V x x x x x x x x x x A dimensions without toerances are for reference ony. In the interest of improved design, performance and cost effectiveness the right to make changes in these specifications without notice is reserved. Product markings may not be exacty as the ordering codes. Errors and omissions excepted. 015/
4 Eectronic Circuit Breaker with reset input ESS Termina wiring diagram ESS0-14 (e. g. switchabe 3 A/ A) Basic circuit diagram ESS0-14 (e. g. switchabe 3 A/ A) ESS0-14- ESS0-14- reset inputs Eectronic Suppementary Protector ESS0-14-DC4V-3A/A Gnd (-) (+) LOAD (+) DC 4 V ON / OFF status green / orange / red rated current I N 3 A A (+4 V) R sense activation short circuit / overoad current measurement eectronic contro unit LOAD (+) signa output oad output GND (-) Termina wiring diagram ESS0-17 (e. g. switchabe 3 A/ A) Basic circuit diagram ESS0-17 (e. g. switchabe 3 A/ A) ESS0-17- ESS0-17- reset inputs Eectronic Suppementary Protector ESS0-17-DC4V-3A/A Gnd (-) LOAD (+) DC 4 V ON / OFF status green / orange / red rated current I N 3 A A (0 V) R sense activation short circuit / overoad current measurement eectronic contro unit LOAD (+) signa output oad output GND (-) /1
5 Eectronic Circuit Breaker with reset input ESS Time/Current characteristic curve (T A = 5 C) 000 disconnection typicay 1.1 x I N 1.8 x I N The trip time is typicay 3 s in the range between times rated current. trip time in seconds current imitation typicay 1.8 x I N Eectronic current imitation starts at 1.8 x I N *1) which means that under a overoad conditions (independent of the power suppy and the resistance of the oad circuit) the max. overoad unti disconnection wi not exceed 1.8 *1) times the current rating. Trip time depends on extent of overcurrent. In the event of an overoad of 1.8 x I N *1) pus the trip time wi be up to 3 s, in the event of a short circuit it wi be 0 ms. Without current imitation to typicay 1.8 x I N *1) a much higher overcurrent woud occur in the event of overoad or short circuit times rated current I K *1)current imitation typicay 1.8 x I N times rated current at I N = 0.5 A... A current imitation typicay 1.5 x I N times rated current at I N = 8 A... A Tabe : Reiabe trip of ESS0 Reiabe trip of ESS0 with different cabe engths and cross sections Resistivity of copper ρ 0 = (Ohm x mm ) / m U S = DC 19. V (= 80 % v. 4 V) votage drop of ESS0 and toerance of trip point (typicay 1.1 x I N = x I N ) have been taken into account. ESS0-seected rating I N (in A) 3 e. g. trip current I ab = 1.5 x I N (in A) ESS0 trips after 3 s R max in Ohm = (U S / I ab ) The ESS0 reiaby trips from 0 Ohm to max. circuitry resistance R max Cabe cross section A in mm cabe ength L in meter (= singe ength) cabe resistance in Ohm = (R 0 x x L) / A Exampe 1: max. ength at 1.5 mm and 3 A 14 m Exampe : max. ength at 1.5 mm and A m Exampe 3: mixed wiring: R1 = 40 m in 1.5 mm and R = 5 m in 0.5 mm : (Contro cabinet sensor/actuator eve) R1 = 0.95 Ohm, R = 0.71 Ohm Tota (R1 + R) = 1. Ohm 015/
6 Eectronic Circuit Breaker with reset input ESS Accessories for ESS0-1.. Singe mounting sockets (up to 1 A max. oad) 17-P-Si 17-P70-Si (with adapter) 17-P-Si P70-Si-005 -way mounting socket 3-P-Si -way mounting socket 3-P-Si poarized bade termina DIN 444-A (QC.50) -P bade termina DIN 444 part C profie (.8-0.8) (QC x.1) -P poarized bade terminas DIN 444-A (QC.50) sot for fitting abes from Phoenix, Weidmüer x.8 = 40.8 x.8 = poarization recess (k) 1 4 (i) depth mm ( in.) symmetrica rai EN x7.5 adapter X (k) 1 4 (i) 45.8 G-profie EN G poarized recess max. 30 max Connector bus inks -P X / 1.5 mm, (AWG 1), brown (up to 13 A max. oad) X 588 0/.5 mm, (AWG 14), back (up to 0 A max. oad) X /.5 mm, (AWG 14), red (up to 0 A max. oad) X /.5 mm, (AWG 14), bue (up to 0 A max. oad) 3.5 Busbar (-way) (suppied as a compete package) for type 17 socket (for max. 0 A continuous oad), more positions avaiabe on request X with termina X without termina Phoenix termina AKG 35 max.cross section 35 mm (AWG ) cyinder head screw washer M4x4 ISO107 A 4.3 DIN 15 nicke pated nicke pated ~70 ~.7 0 quick-connect tabs.3 (.50) DIN 447 tinned brass, insuated.079 M4 femae connector Cu rai, tin-pated Dimensions Modue 17pus For technica data see section Power Distribution Systems 7.7 Insuating seeving for busbar (-way) Y pressure-reief joint (1.1mm (.043 in.) thick constriction 147,7 Eectronic Suppementary Protector ESS0-xxx-DC4V-x 1,5 Modu 17pus 5 5 sot for busbar symmetrica rai EN x right-side termina bock This is a metric design and miimeter dimensions take precedence ( mm ) inch A dimensions without toerances are for reference ony. In the interest of improved design, performance and cost effectiveness the right to make changes in these specifications without notice is reserved. Product markings may not be exacty as the ordering codes. Errors and omissions excepted. 1 Line 1 Line modue eft-side termina bock /1
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