LED Sport Type UV CURING SYSTEM UJ SERIES. Aicure UJ series Application Guide. application guide panasonic-electric-works.

Transcription

1 LED Sport Type UV CURING SYSTEM UJ SERIES Aicure UJ series application guide 0.0 panasonic-electric-works.net/sunx

2 Aicure Features and Effects Features Effects Cost Operability Functionality Eco High-power wide-range UV irradiation Reducing the time required for curing (takt time) Stable UV intensity achieved by temperature feedback control Irradiation intensity can be displayed and set on the controller with a UV sensor (option) connected. Low-temperature curing protects molded objects from thermal distortion. Combinations of three types of heads and types of lenses are available. The lead time is shorter and the costs are lower than those using the light guide fiber type. The programmed irradiation allows one LED head to irradiate objects at multiple UV intensities. Power consumption: Lamp type: 80 VA LED spot type: 70 VA or less (approx. /) The fan-less structure eliminates the need for measures against vibrations or dust. UV-sensitive resin can be detected by using Aicure as a light source for inspection. Estimated light source life: 0,000 hours Stabilizing quality Simplifying the UV intensity control operations and automating the intensity calibrations Improving bonding accuracy Providing irradiation conditions ideal for the desired purpose Enhancing productivity Cutting the initial cost The smaller unit requires less space. Low power consumption, contributing to reduction of CO emissions Cutting the initial and running costs Stabilizing inspection conditions and thereby improving quality Cutting the initial cost Significantly reducing the required labor and running costs for replacing lamps

3 Application Guide UV CURING SYSTEM LED Spot Type UJ SERIES Contents Aicure Features and Effects Wide variety Product Lineup

4 Bonding of lenses to optical pickup heads for personal computers Bonding camera lenses to optical tubes for digital cameras, mobile phones, etc. Optical pickup head Bonding edges of pickup head lenses Camera lens Bonding camera lenses to optical tubes Bonding from below Laser printer Assembling optical of printers/copying machines Fixing/bonding precision of mobile phones Bonding the lens unit Bonding the optical lens Bonding the polygon mirror Bonding the diaphragm (cone) Bonding the voice coil Bonding the laser beam source The high-power irradiation reduces the curing time (takt time). The temperature feedback control keeps the UV intensity constant, stabilizing the finish quality. Low-temperature curing protects molded objects from thermal distortion, improving the bonding accuracy. A variety of combinations of the LED head and lens provide irradiation conditions ideal for the desired purpose.

5 Temporarily bonding film display boards Bonding and sealing glass substrates for Film display Temporarily bonding the film board Glass substrates for Injecting UV resin along the seam between glass substrates Forward: Half curing Backward: Complete curing Moisture-proof coating on board terminals board terminals Sealing the joint between the board and Color filter Correcting defects in color filters of panels Placing and bonding color ink onto defective portions 6 6 Low-temperature curing protects molded objects from thermal distortion, improving the bonding accuracy. The high-power irradiation reduces the curing time (takt time). The programmed irradiation enables individual UV irradiation by each LED head. The temperature feedback control keeps the UV intensity constant, stabilizing the finish quality. The lower power consumption contributes to a reduction of CO emissions.

6 Correcting/adjusting motor stator rotation balance Moisture-proof coating and migration prevention of soldered joints between motor boards and lead wires Motor Curing UV resin for correcting rotation balance Motor board Moisture-proof coating on the joint between the board and lead wire Motor Bearing Bonding motor Magnet Coil Fixing HDD actuator Bonding the slider and the gimbal Bonding the SUS plate to the slider Slider The high-power irradiation reduces the curing time (takt time). The temperature feedback control keeps the UV intensity constant, stabilizing the finish quality. The lower power consumption contributes to a reduction of CO emissions. 6

7 Bonding and protective coating of automotive connector pins Bonding boards to FPCs Connector Preventing the pins from being removed for a monitor in an instrument panel Bonding the board for a monitor in an instrument panel to the FPC 6 Bearing Bonding motor for wipers/power windows Bonding motor for wipers/power windows Magnet Coil Lighting for inspections by machine vision Instrument panel Lighting for detection of UV-sensitive resin 6 6 The high-power irradiation reduces the curing time (takt time). The fan-less structure eliminates the need for measures against vibrations or dust, reducing the costs. The temperature feedback control keeps the UV intensity constant, stabilizing the finish quality. The use of Aicure as a light source for inspection allows the reliable detection of UV-sensitive resin. The long life of the LED reduces the required labor and running costs for replacing lamps. 7

8 Curing ink on labels/stickers Curing printing ink on electronic Label/sticker printer Curing the ink Relay Sealing degassing holes Drying the part/lot number printing ink Printing and curing CD/DVD CD/DVD Coating the CD/DVD surface Printing The long life of the LED reduces the required labor and running costs for replacing lamps. Low-temperature curing protects molded objects from thermal distortion, improving the bonding accuracy. 8

9 Curing printing ink on electronic Bonding CCD protective glass plates Relay Sealing degassing holes Drying the part/lot number printing ink CCD Bonding the protective glass plate Moisture-proof coating on coil wires Coil wire terminals Protective coating on coil wire terminals Bonding protective films Pressure sensor/timer/counter Bonding a protective film to the body The high-power irradiation reduces the curing time (takt time). The temperature feedback control keeps the UV intensity constant, stabilizing the finish quality. Low-temperature curing protects molded objects from thermal distortion, improving the bonding accuracy. A variety of combinations of the LED head and lens provide irradiation conditions ideal for the desired purpose. 9

10 Bonding mechanical Bonding protective covers Mechanical unit of a coin discriminator Bonding the metal circuit board Bonding the protective cover to the board Bonding security camera lenses Security camera unit Syringe needle Bonding syringe needles Bonding the lens to the housing (resin-molded) Bonding the syringe needle to the hub (base) Lens Housing (resin-molded) Low-temperature curing protects molded objects from thermal distortion, improving the bonding accuracy. The long life of the LED reduces the required labor and running costs for replacing lamps. The fan-less structure eliminates the need for measures against vibrations or dust, reducing the costs. 0

11 ANUJ000 ANUJ00 UV sensor ANUJ800 Expansion cable for UV sensor ANUJ80 (0 m.8 ft) ANUJ80 ( m 6.6 ft) Slim type UV sensor (with cable: m 6.6 ft) (Cannot be used for UJ0) Expansion cables for slim type UV sensor Standard heads (9,00 mw/cm ) Connection cables ANUJ67 ANUJ6 ** ø mm x 0 mm ø0.7 in x.97 in Cable length:.9 m 6. ft Cable length.7 m.8 ft Cable length m 6.0 ft ANUJ67 Cable length m 9.8 ft Cable length 7 m.97 ft Cable length 0 m.8 ft * ø mm x 0 mm ø0.7 in x.7 in Cable length:.8 m 6.00 ft High intensity heads (0,00 mw/cm ) 8 nm wavelength heads (,800 mw/cm ) ANUJ670 ANUJ67 ANUJ67 ø mm x 0 mm ø0.7 in x.97 in Cable length: 0. m 0.66 ft ANUJ67 ø mm x 0 mm ø0.7 in x.97 in Cable length: 0. m 0.66 ft ø mm x 0 mm ø0.7 in x.7 in Cable length: 0. m 0. ft ø mm x 0 mm ø0.7 in x.7 in Cable length: 0. m 0. ft Standard lenses ANUJ6 * Side view lenses Cylindrical lenses Rod lenses ANUJ6 * SV ANUJ6 ** S ANUJ6 * 7L ø mm ø0. in ø mm ø0.6 in ø6 mm ø0. in ø8 mm ø0. in ø0 mm ø0.9 in ø6 mm ø0. in ø8 mm ø0. in ø0 mm ø0.9 in Circular irradiation Small diameter lens ø mm ø0.6 in ø6 mm ø0. in ANUJ800 ANUJ680 ANUJ680 ANUJ680 ANUP00SG Slim type UV sensor * Mounting bracket for head Material: aluminum * The lens is not supplied with the head. Controller model No. Auto-tuning function using the UV sensor (UJ only) UV sensor specifications [Temperature characteristic ± % F.S. (at to C to 9 F) / repeated accuracy: ± % (at C 77 F)] Individual irradiation/irradiation stop input, interlock, full-irradiation input, and type switching Head model No. UV intensity (mw/cm )* Head model No. UV intensity (mw/cm )* Head model No. UV intensity (mw/cm )* Lens model No. ANUJ6 Lens model No. ANUJ6 Lens model No. ANUJ6 ANUJ67 ANUJ67.9 m 6. ft (ANUJ67),.8 m 6.00 ft (ANUJ67), directly connectable to the controller ø mm ø0. in ø mm ø0.6 in ø6 mm ø0. in ø8 mm ø0. in ø0 mm ø0.9 in 9,00 ANUJ6 7,900 ANUJ66,600 0 mm 0.9 in mm 0.7 in 0 mm 0.79 in mm 0.98 in 0 mm.8 in ANUJ670 ANUJ67 ANUJ67 ANUJ67 ANUJ68,700 ANUJ m 0.66 ft (ANUJ670) 0. m 0. ft (ANUJ67) A connection cable (.7 m.8 ft/ m 9.8 ft/ m 6.0 ft/7 m.97 ft/ 0 m.8 ft) is required for connection to the controller. ø mm ø0. in ø mm ø0.6 in ø6 mm ø0. in ø8 mm ø0. in ø0 mm ø0.9 in 0,00 ANUJ6 8,600 ANUJ66,900 ANUJ68,000 ANUJ mm 0.9 in mm 0.7 in 0 mm 0.79 in mm 0.98 in 0 mm.8 in 0. m 0.66 ft (ANUJ67) 0. m 0. ft (ANUJ67) A connection cable (.7 m.8 ft/ m 9.8 ft/ m 6.0 ft/7 m.97 ft/ 0 m.8 ft) is required for connection to the controller. ø mm ø0. in ø mm ø0.6 in ø6 mm ø0. in ø8 mm ø0. in ø0 mm ø0.9 in,800 ANUJ6 0,00 ANUJ66,900 ANUJ68,600 ANUJ mm 0.9 in mm 0.7 in 0 mm 0.79 in mm 0.98 in 0 mm.8 in 0 to + C to +9 F, 0 to 8% RH (No condensation at C 77 F) -0 to +60 C + to +0 F, 0 to 8% RH (No condensation at C 77 F) AC adapter, key and user s manual,90 g approx.,0 g approx. (Controller: 90 g and AC adapter: 0 g) (Controller: 960 g and AC adapter: 0 g) Estimated light source life * 0,000 hours (When the temperature of the LED in the head is 60 C 0 F or less.) + to + C + to +9 F, 0 to 8% RH (No condensation at C 77 F) -0 to +60 C + to +0 F, 0 to 8% RH (No condensation at C 77 F) * The cable for standard heads is supplied in a fixed length. * When being fixed to the mounting bracket, the ambient temperature is C 77 F, and the intensity is set to 00% (initial value) * Not a guaranteed value.

12 Glossary UV curing A technology for bonding, fixing, painting, printing, coating, etc. using a UV-curable resin, which instantly hardens from a liquid to a solid in response to ultraviolet rays (UV) Tacking Adherence of the bonding surface of a material Adhesiveness UV sensor An ultraviolet ray sensor, which is designed to be connected to the Aicure controller to measure the UV irradiation intensity and allow the intensity to be displayed and set on the controller. Quartz fiber An optical fiber with a quartz glass core, which has higher optical transparency than general glass fibers, allowing the accurate transmission of optical information over a long distance Temperature feedback Cylindrical lens Our unique system to convert (give feedback of) the light source output into the input based on the LED temperature measured by temperature sensors embedded in the LED heads A lens having a cylindrical shape ideal for applications that require UV irradiation of ellipse areas. Module (Lens module) OLB (OLB reinforcement) A part having a group of functions. Lens module: A lens unit part for a mobile phone or a digital camera Stands for outer lead bonding, which is a method of bonding/connection of a package with its lead wires exposed. UV resin is used for reinforcement purposes to improve OLB reliability. Auto-tuning Automatically adjusting a set value to a target value CE A mark that can only be indicated on products that conform to the safety requirements specified by the applicable directives of the Council of the European Union (EC Directives) and that meet the standards of all EU member nations Fiber An optical fiber cable to transmit optical information A light guide for UV irradiation RoHS RoHS Directive, which is the EU restriction of the use of certain hazardous substances in electrical and electronic equipment Thermal distortion Deformation of plastic materials due to a temperature rise caused by an infrared ray, included in the light emitted by UV curing systems, in particular of the lamp type Curing distortion Distortion of UV-curable resin caused when it hardens Takt time Time required for finishing operations for manufacturing a product expressed in hours/product, which is set to implement operations in a uniform pace in production lines Workpiece A product or part in process, such as an UV irradiation object Please contact... Panasonic Electric Works SUNX Co., Ltd. - Ushiyama-cho, Kasugai-shi, Aichi, , Japan Telephone: Facsimile: Global Sales & Marketing Division Telephone: Facsimile: panasonic-electric-works.net/sunx All Rights Reserved Panasonic Electric Works SUNX Co., Ltd. 0 No. PCE-UJAPPLI October, 0 Specifications are subject to change without notice.