woven wire screens Flat top crimp Screening over 10 mm. Wire network in which all waves are based on the same side of the screen. Surface Smoothness.
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1 woven wire screens This is the traditional mesh for materials screening. They can be used on all types of low abrasives products, with no clogging and plugging. They are manufactured with high tensile steel wires, with a resistance up to 200 Kg / mm2, which gives to the screens an extreme resistance to abrasiveness. In case of high abrasiveness, POLYURETHANE screens are highly recommended, to reduce screen replacement frequency. In case of clogging or plugging, we recommend to install anti-clogging screens. TYPE OF SCREENS Single crimp Screening up to 10 mm. Steady framework of wires obtained from weaving through a regular wave motion. High screening efficiency due to a large working area. Accurate screening. Double crimp Screening over 10 mm. No mesh distortion thanks to a double anchorage at every wire crossing. Increased screening efficiency compared to other weaving types. Flat top crimp Screening over 10 mm. Wire network in which all waves are based on the same side of the screen. Surface Smoothness. Rectangular mesh Every dimension on request Allow the elimination of rectangular materials. Increased permeability, particularly for washing water elimination
2 woven wire screens TENSIONING SYSTEM The lifetime of wire mesh mainly depends of a right tensioning of the screens. Several shapes of hooks can be made, for each type of machine. The types of hooks that are mostly used can be found on page «Tension hooks». For special manufacturing, you can contact us directly. We can manufacture water traps to catch washing water that is running along tension hooks. MANUFACTURING PROGRAM MESH WIRE PERMEABILITY WEIGHT 2 1, ,2 2,5 1, ,3 2,5 1,5 39 7,2 3 1,5 44 6,4 3 1,8 39 8, , ,5 4 2, ,0 4 2, ,3 4, ,9 4,5 2,2 45 9,3 4,5 2, , ,3 5 2,2 48 8,6 5 2, , ,4 6 2,2 54 7,6 6 2,5 50 9, ,8 7 2,5 54 8, ,5 7 3, ,0 8 2,5 58 7, ,5 8 3, , , ,6 9 3, , , ,9 10 3, , , , ,2 11 3, , , , ,7 12 3, ,1 MESH WIRE PERMEABILITY WEIGHT ,8 12 4, , , ,1 13 4, , , ,4 14 4, , , ,8 15 4, , , ,3 16 4, , , , , , , , , , , , , , , , , , , , , , , , , , ,6 MESH WIRE PERMEABILITY WEIGHT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,5 For any other need, and for rectangular mesh, please contact us - We can also manufacture screens in stainless steel wire on request Screen cloths in stock are written in red
3 anti-clogging wire screens The use of anti-clogging wire screens avoids the clogging and plugging of materials in meshes. This type of screen is made of high tensile or stainless steel wires, with rubber wefts that link the meshes together. Longer lifetime thanks to a decreasing friction. Better screening efficiency thanks to a large opening Stainless steel wires improves screening efficiency. TYPE OF MESHES Ondumat This is the main type used Network of crimped wires assembled with rubber wefts. Used for clogging or plugging problems, and answers a need of optimizing the working area. Mixtemat Alternative network of straight and crimped wires linked by rubber wefts. Used to obtain a regular and accurate sizing, for a longer lifetime, and a fine sizing of coarse products. Zigmat Network of horizontal crimped wires whose heads are staggered regarding to ONDUMAT. Rubber wefts are linking the meshes together. Used for declogging very sticky materials with no flacky products.
4 anti-clogging wire screens «ONDUMAT» MANUFACTURING PROGRAM MESH WIRE LIGHT MEDIUM STRONG MESH WIRE LIGHT MEDIUM STRONG 1,15 0,6 0,8 1,25 0,6 0,8 1,3 0,7 0,9 1,5 0,7 0,9 1,0 1,8 0,9 1,2 1,4 2,0 0,9 1,2 1,4 2,5 1,0 1,2 1,5 3,0 1,2 1,5 1,8 3,5 1,2 1,5 1,8 4,0 1,5 2,0 2,2 4,5 1,5 2,0 2,4 5,0 1,6 2,0 2,4 6,3 1,8 2,2 2,4 7,1 2,0 2,4 3,0 8,0 2,0 2,4 3,0 9,0 2,2 2,7 3,5 10,0 2,4 3,0 3,5 11,0 2,4 3,0 3,5 12,5 2,4 3,0 4,0 14,0 3,0 4,0 5,0 15,0 3,0 4,0 5,0 16,0 3,0 4,0 5,0 17,0 3,0 4,0 5,0 18,0 4,0 5,0 20,0 4,0 5,0 22,0 4,0 5,0 25,0 4,0 5,0 27,0 4,0 5,0 Stainless steel wire on request - Please contact us for other type of meshes possibilities PIANO WIRE SCREENS Network of straight wires. Used for very rough materials : sticky products, demolition, ground, Three types of wefts : Mobile plastic wefts for light materials Mobile steel wefts for harsh materials Fixed rubber wefts INSTALLATION Due to their design, be extremely cautious while installing anti-clogging cloths. Tension should be checked regularly. Keep the screens in their packaging until use. See our page «Tension hooks» for choosing the right shape for your machine. For positioning rubber wefts, let us know distance between screen frame supports (except for piano wire screens with mobile wefts). OVERLAPPING To make junction easier, our anti-clogging cloths can be provided with moulded overlapping. Recommended for up to 10 mm.
5 welded screens perforated plates WELDED SCREENS For screening abrasive materials over 70 mm, we recommend the use of welded screens instead of woven wire mesh. Particularly for the following use : Primary screening, when rubber screen free area is not enough. Mobile screening with short time of work Upper decks These screens are made of : 25 x 10 mm flat profile from A75 steel. Anti-abrasion steel round profiles, welded on flat profile. 12, 15 or 20 mm diameter, depending of mesh and use. Provided with cambering for an easy fit on the machine. With or without hooks depending of the installation. Possibility to manufacture on request «round on round profiles» with manganese steel for very abrasive applications. PERFORATED PLATES For some works, perforated plates may be preferred to woven wire screens. Perforated plates better suit heavy impacts thanks to their high stiffness. They can be manufactured : With flat edges to allow bolted fixing on the frame. With cambering and hooks for tension fixing instead of woven wire screen, without any modification. Main use : Scalping plates with or without ripping bars. Perforated shells for trommel or turncated cones for scrubbers. Screening, with square holes, round, or any other shape. BACKCLOTHS We can manufacture backcloths for bucket wheel dryers. Please contact us for a quote of your project.
6 polyurethane screens POLYURETHANE is proved to be an elastomer particularly suitable for dry or wet, medium and precise screening. POLYURETHANE is characterized by a good wear resistance to heavy impacts and reduces noise. POLYURETHANE decreases clogging and plugging risks due to taper shape obtained from molding. POLYURETHANE hardness can be adapted to the screening application. FIXING TYPES Stretched Molded POLYURETHANE with fixing hooks linked by embedded steel cables. Lateral or longitudinal tensioning. Possibility to manufacture with blind area for impact reinforcement. Square or rectangular meshes for sand dewatering. Bolted Molded POLYURETHANE panel with rigid embedded frame and holes for bolting. With or without side wedges. For primary and heavy loads screening. Modular POLYURETHANE modular panels. CLIPTECH modular system by hooks and clips. See our page «Modular system».
7 polyurethane screens POLYURETHANE SCREENS MANUFACTURING PROGRAM M : Mesh H : Total thickness E : Screening thickness P : Free opening % M E H M H E P (%) M H E P (%) M H E P (%) 0,4x ,8 0,6x ,8 0,7x ,2 0,8x ,7 1,0x ,7 1,5x ,4 2,0x ,5 2,0x ,9 2,5x ,8 3,0x ,3 4,0x ,7 5,0x ,1 3, , ,6 4, , ,1 5, ,9 6, ,1 6, , ,4 7, , ,0 8, ,8 8, , ,4 9, , ,0 10, , ,5 11, , ,4 12, ,4 12, ,6 13, ,3 14, , ,4 15, ,6 16, , ,8 17, ,3 18, ,9 19, ,2 20, ,7 21, ,3 22, ,7 22, , , ,7 Other specifications on request. 26, , , ,8 31, , , ,6 36, , , , , ,9 48, , , , , , , , , , , ,3 ANTI-CLOGGING FLEXITECH POLYURETHANE SCREENS Our FLEXITECH screen is a combination of a thin perforated membrane, molded on a rigid polyurethane frame with cables and hooks embedded. The clogging is destroyed by vibration of the perforated membrane. M E H Every mesh dimension can be realized from 2 to 20 mm. Membrane thickness from 1,5 to 6 mm. Many perforation shapes are available : Square, diamond, round, rectangular
8 PERMATECH screening cloth Improved lifetime Improved permeability Anti-abrasive Polyurethane for an improved lifetime. Same Permeability as metallic wire screens. Reduced weight for easy manipulation. Special moulding allowing very high stress. Special hooks with polyurethane cloth protection. Available in Apertures from 4 to 25 mm. Manufacturing on request for every type of machines. PERMATECH MANUFACTURING PROGRAM APERTURE (MM) WIRE (MM) 4 2, ,5 7 3, , ,5 15 5, ,5 22 6,5 23,
9 CLIPTECH modular system CHARACTERISTICS In comparison to stretched fixation, the modular system will dramatically improve screening equipment maintenance. Particularly on the following points : Efficiency : the flat screening area will improve the repartition of materials on all surface, and improve its efficiency. Maintenance : Impact areas are easy to change, thanks to the use of small panels (300x1000 mm). Storage is also simplified thanks to small dimensions. Working conditions : the swiftness of maintenance, and reduced weight of each module improve the working conditions of the maintenance teams. Wear : Very long screens lifetime thanks to the use of anti-abrasion polyurethane. CLIPTECH FEATURES Supporting system Square or rectangular standard tubes. Grooved tubular rail. Welded or bolted anchoring hooks adapted to all existing profiles. Modules Interchangeable panels laying on profiles. «Standard» dimension : 300 x 1000 mm. Every dimension can be manufactured according to existing machines. Anchoring Synthetic clips installed by horizontal hammer blows. Panel fastened on profile by conical tightening. Wedging for side protection.
10 CLIPTECH modular system ADVANTAGES OF THE CLIPTECH SYSTEM Reduced downtime during replacement. Easy adaptation to restricted space under water spray nozzles or lower decks due to fastening by horizontal hammer blows. Clips working as deflectors to prevent running of water on unperforated surfaces. Very rigid modular panels lengthwise to minimise plugging. No need of staggered mounting. Increased free working area. MODULE TYPES The type of module will depend of the screening situation. We can provide the following possibilities : Anti-abrasive Polyurethane Anti-abrasive Polyurethane moulded with rigid steel frame embedded. See our page «polyurethane screens» for mesh possibilities. Standard thickness: 35 and 40 mm. Other thickness on request. Anti-clogging Polyurethane Featured by a thin perforated membrane moulded on a rigid polyurethane frame, these modules are very efficient in front of clogging or plugging situations. They are recommended for dry crushed materials, with mesh up to 8 mm. For more information, see our page «polyurethane screens». Wire mesh modular system Special CLIPTECH modular system for wire mesh or anti-clogging screen cloths. This system is very useful for economic split adjustment, but also for increasing free opening.
11 rubber screens Anti-abrasion rubber : thanks to its impact absorption, its elasticity and soundproofing properties, this type of material is particularly recommended for primary screening applications. Anti-abrasion rubber is also very efficient for fine and medium screening and even clogging sand. Anti-abrasion rubber specific components allied with different anchoring systems, plus the screen hardness and thickness solve many problems. Anti-abrasion rubber well adapted to materials screening process reduces working cost and downtime. Every shape and mesh dimension on request - Thickness from 10 to 100 mm TYPE OF SCREENS Bolted Heat moulded anti-abrasion rubber on integrated steel frame. Rubber panels provided with holes for bolted installation on the machine deck, with or without side wedges. Screen thickness from 25 to 100 mm according to working conditions. Perfect match for scalping and primary screening Stretched with textile frame Anti-abrasion rubber shaped with reinforced textile frame. Tension hooks bolted to each panel side. Central anchoring by studs or median bars for screens wider than 1600 mm. Thickness from 10 to 40 mm according to working conditions. Small and medium materials screening Stretched on metallic frame Heat moulded anti-abrasion rubber on steel frame with two hooks linked by flat steel profiles. No rubber elongation under tension. Central anchoring for screens wider than 1600 mm. Perfect match for heavy loads screening Modular system Rubber modular panels. CLIPTECH modular system with hooks and clips. See our page «modular system» for more information.
12 anti-clogging rope The MINGRET anti-clogging rope works with the screening machine vibrations. The movement of the rope elements break the screening mesh clogging, or push the plugged materials through the meshes. The rope elements are made of antiabrasive POLYURETHANE, for a longer lifetime and to limit the wear of screening cloths. The spider shape of elements allows a maximum working surface, and increases the productivity of your screening machine. ASSEMBLING 1 3 Setting of each element 2 Welding of the fixing plate at the top of the screen frame 4 Connection of elements Attachment of the rope to the fixing plate
13 screening accessories Polyurethane deflectors Our Deflectors are made in anti-abrasion polyurethane. They are used to send water and sand on perforated areas of the screen. Water trap Special cuts on the screen sides to catch the water running into the fixation hooks. Tension plates Lateral or Central for every type of machines. Made of steel with possibility of polyurethane cover for extreme protection. Rubber protections Blocks with heat moulded rubber on steel plate with fixing hole. Dimension 300 x 300 mm, or any other, on request. Anti-clogging balls For Anti-clogging baskets equipment. Anti-clogging rope Antiabrasion polyurethane rope. Works with screen vibration. Hits of the rope avoid clogging of the screen cloth. Frame protection Anti-abrasion moulded polyurethane. Fixing with bolts on every kind of screen frame. Avoid unexpected wear of your screening machine.
14 screening accessories Rubber Liner Anti-abrasion Rubber Liner to allow flexible connection between the screen cloth and the screen frame (25 meters rolls). b Type a (mm) b (mm) c (mm) d (mm) e (mm) FC FC FC c d a FC e Middle fixing clamps Steel Tubes with fixing holes. Polyurethane fixing clamps with holes. Polyurethane central fixing wedges with stirrup and Nylstop nuts. Bolts TRCC : Square Collet with round head. In stock : 14 x x x x x x x x x x 240 TMCC : Square Collet with rectangular head. In stock : 16 x x x 140 Trep Washers. Spherical Washers. Washers Ø 35/70. Type «Altairac» washers. M16 and M18 long nuts. Polyurethane spray nozzles Mingret type spray nozzle Same washing as Carp model Ø 7. Increase space between your decks. Standard 1 Thread. «Carp Model» spray nozzle Ø 4 - Ø 5 - Ø 7 - Ø 9.
15 anti-clogging solutions The use of sticky materials on screening cloths will obstruct the meshes, and dramatically decrease the quality of products. MINGRET offers two technical solutions to avoid this problem : The possibility for the screen cloth to vibrate on its own frequency will stop clogging. This is the principle of anti-clogging wire and polyurethane screens. A continuous hit on screening surface will prevent the clogging. This is the principle of anti-clogging rope and baskets. Anti-clogging wire screens They are very efficient for medium and strong clogging. The waving without wire crossing will allow screen vibration, and prevent the screen from clogging. Mainly used for meshes from 2 to 12 mm. The use of stainless steel wires will increase anti-clogging. See our page «anti-clogging wire screens». Flexitech polyurethane screens Same efficiency as the anti-clogging wire screens. The thin and soft membrane will vibrate and prevent the screen from clogging The use of anti-abrasion polyurethane will dramatically increase screens lifetime. See our page «Polyurethane screens». Anti-clogging polyurethane rope Tied to the top of the screen deck, its vibration movement on the screen cloths surface will destruct clogging. The heavy weight of each detachable element is critical for their efficiency. Its special shape will allow a maximum working area. No screen deterioration thanks to the use of soft polyurethane. See our page «Anti-clogging rope». Anti-clogging baskets The anti-clogging balls movement, inside the baskets, will hit the surface under the screens and destruct clogging. They are tied to the frame by screen cloths tensioning. Manufactured on request. Easy installation without any frame modification. Please do not hesitate to contact us to obtain any further information.
16 tension hooks CN11 CN11S CC15 CC15S CR22 CR22S CR22L CR22LS CF33 CD66 CV66 CP55 CL10 CL10S CL45 CL45S CLP30 CLP30S CLPS8x30 CS60x3 CS80x4 CS120x4 CS135x4 CS190x4
17 screen cloths dimensions Wire screens Lateral tensioning Lateral tensioning with middle clamping Lengthwise tensioning with opposite hooks Lengthwise tensioning with hooks down Polyurethane and rubber screens Lateral tensioning Lateral tensioning with middle clamping Lengthwise tensioning with opposite hooks Lengthwise tensioning with hooks down
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