How to Use This Booklet

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2 Accurate identification of ports and connectors in fluid piping systems is necessary before the correct hose or tube assembly can be selected and installed. With this booklet and a few simple tools, measurement and identification is easy. Most connectors commonly used in fluid piping systems are included in this booklet. The connections are listed under headings divided by the country of origin to provide further assistance in identification. Please consult your Eaton representative for assistance in identifying connectors not found in this booklet. How to Use This Booklet Visually identify the part by comparing it with the illustration shown for each type of connection. Take measurements of the I.D., O.D., threads and angles as appropriate. Compare the measurements to the charts to convert to the correct dash and/or thread size and the parts series. 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

3 Table of Contents Measuring Tools... 5 How to Measure Threads... 6 How to Measure Sealing Surface Angles... 7 American Connections NPTF... 8 NPSM... 9 SAE J926 Straight Thread O-Ring Boss... 0 SAE J54 JIC/7 Hydraulic... SAE J Ermeto Flareless Tube Fittings SAE J SAE J45 O-Ring Face Seal... 5 SAE J52 Inverted... 6 SAE J58 4-Bolt Flange... 7 CAT Thick Flange... 9 ISO Connection ISO/DIS Bolt Flange ISO Continued on the next page. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

4 Table of Contents (Cont.) German Connections DIN 76 Series... 2 DIN 902 Series DIN Bolt Flange DIN 852 Male Connectors & Female Ports French Connections Millimetrique and GAZ Series... 0 British Connections British Standard Pipe... 2 Japanese Connections JIS 0 Male Seat, Metric Threads... 4 JIS Tapered Pipe... 5 JIS 0 Male Seat, Pipe Threads... 6 JIS 0 Female Seat, Pipe Threads... 7 JIS B 86 4-Bolt Flange... 8 JIS 20 Kgf/cm2 4-Bolt Square Flange Oil Pan-Plug Threads O-Ring Pilot Threads How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

5 Measuring Tools A seat angle gauge, thread pitch gauge and an I.D./ O.D. caliper are necessary to make accurate measurements of commonly used connectors. Eaton offers a unique caliper that offers the capabilities of both a caliper and a seat angle gauge in one unit. I.D./O.D. Angle Gauge Caliper Thread Pitch Gauge How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 5

6 How to Measure Threads Use a thread pitch gauge to determine the number of threads per inch or the distance between threads in metric connections. Place the gauge on the threads until the fit is snug. Match the measurement to the charts. Measure the thread diameter with an I.D./ O.D. caliper as shown. Match the measurements to the charts. I.D. O.D. 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

7 How to Measure Sealing Surface Angles Female connections are usually measured by insert ing the gauge into the connection and placing it on the sealing surface. If the centerlines of the connection and gauge are paral lel, the correct angle has been determined. Male flare type connectors are usually measured by placing the gauge on the sealing surface. If the centerlines of the connection and gauge are parallel, the correct angle has been determined. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 7

8 American Connections NPTF (National Pipe Tapered Fuel) This connection is still widely used in fluid power systems, even though it is not recommended by the National Fluid Power Association (N.F.P.A.) for use in hydraulic applications. The thread is tapered and the seal takes place by deformation of the threads. Tapered Thread O.D. NPTF Threads Measure thread diameter and subtract 4-inch to find the nominal pipe size. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.4) 8 (.8) (.54) 2 (.49) (.68) 5 8 (.6) (.84) 25 2 (.77) (.05) (.98) (.2) 4 (.24) (.66) 9 2 (.58) (.90) 6 (.82) (2.8) (2.0) 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

9 American Connections NPSM (National Pipe Straight Mechanical) This connection is sometimes used in fluid power systems. The female half has a straight thread and an inverted 0 seat. The male half of the connection has a straight thread and a 0 internal chamfer. The seal takes place by compression of the 0 seat on the chamfer. The threads hold the connection mechanically. Note: A properly chamfered NPTF male will also seal with the NPSM female. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.4) 8 (.8) (.54) 2 (.49) (.68) 5 8 (.6) (.84) 25 2 (.77) (.05) (.98) (.2) 4 (.24) (.66) 9 2 (.58) (.90) 6 (.82) (2.8) (2.0) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 9

10 American Connections SAE J926 Straight Thread O-Ring Boss (ORB) This port connection is recommended by the N.F.P.A. for optimum leakage control in medium and high pressure hydraulic systems. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.) 9 2 (.27) (.8) 2 (.4) `7 6 (.44) 2 (.9) (.50) 5 2 (.45) (.56) 7 2 (.5) (.75) 6 (.69) (.88) 6 (.8) (.06) (.98) (.9) 8 (.0) (.) 4 (.2) (.6) 9 6 (.54) (.88) 6 (.79) (2.50) (2.42) 0 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

11 American Connections SAE J54 JIC/7 Hydraulic This connection is very common in fluid power systems. Both the male and female halves of the connections have 7 seats. The seal takes place by establishing a line of contact between the male flare and the female cone seat. The threads hold the connection mechanically. Caution: In the -02, -0, -04, -05, -08 and -0 sizes, the threads of the SAE 7 flare and SAE 45 flare are the same. However, the sealing surface angles are not the same. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

12 American Connections SAE J54 JIC Hydraulic (cont.) Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.) 9 2 (.27) (.8) 2 (.4) `7 6 (.44) 2 (.9) (.50) 5 2 (.45) (.56) 7 2 (.5) (.75) 6 (.69) (.88) 6 (.8) (.06) (.98) (.9) 8 (.0) (.) 4 (.2) (.6) 9 6 (.54) (.88) 6 (.79) (2.50) (2.42) 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

13 American Connections SAE J52 45 This connection is commonly used in refrigeration, automotive and truck piping systems. The connector is frequently made of brass. Both the male and female connectors have 45 seats. The seal takes place between the male flare and the female cone seat. The threads hold the connection mechanically. Caution: In the -02, -0, -04, -05, -08 and -0 sizes, the threads of the SAE 7 flare and SAE 45 flare are the same. However, the sealing surface angles are not the same. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.) 9 2 (.27) (.8) 2 (.4) (.44) 2 (.9) (.50) 5 2 (.45) (.6) 9 6 (.57) (.75) 6 (.69) (.88) 6 (.8) (.06) (.99) (.25) 5 2 (.6) (.8) 9 2 (.29) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

14 American Connections Ermeto Flareless Tube Fittings SAE J54 The male Ermeto connection has straight threads and a 24 seat. The female Ermeto connections incorporates a bite-type sleeve used in conjunction with a tube and female nut. When the female nut is tightened the seal is made between the sleeve and the 24 seat. A seal is also made between the sleeve and the tubing. The threads retain the connection. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) -2 /8 5/6-24 5/6 9/2 - /6 /8-24 /8 /2-4 /4 7/6-20 7/6 /2-5 5/6 /2-20 7/6 /2-6 /8 9/6-8 9/6 /2-8 /2 /4-6 /4 /6-0 5/8 7/8-4 7/8 /6-2 /4 /6-2 /6 /2-4 7/8 /6-2 /6 /8-6 5/6-2 /6 /8-20 /4 5/8-2 5/8 7/2-24 /2 7/8-2 7/8 / /2-2 2 /2 2 7/6 4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

15 American Connections SAE J45 O-Ring Face Seal This connection offers the very best leakage control available today. The male connector has a straight thread and an O-Ring in the face. The female has a straight thread and a machined flat face. The seal takes place by compressing the O-Ring onto the flat face of the female, similar to the split flange type fitting. The threads hold the connection mechanically. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.56) 7 2 (.5) (.69) 5 8 (.6) (.82) 4 (.75) (.00) 5 6 (.9) (.9) 8 (.) (.44) 8 (.6) (.69) 5 8 (.6) (2.00) 5 6 (.92) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 5

16 American Connections SAE J52 Inverted This connection is frequently used in automotive systems. The male connector can either be a 45 flare in the tube fitting form or a 42 seat in the machined adapter form. The female has a straight thread with a 42 inverted flare. The seal takes place on the flared surfaces. The threads hold the connection mechanically. Inch Size Dash Size Nominal Thread Size Male Thread O.D. (in) Female Thread I.D. (in) (.2) 9 2 (.28) (.8) 2 (.4) (.44) 2 (.40) (.50) 5 2 (.45) (.6) 9 6 (.57) (.69) 5 8 (.6) (.75) 2 2 (.70) (.88) 6 (.82) (.06) (.00) 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

17 American Connections SAE J58 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Code 6 is referred to as the standard series and Code 62 is the 6000 psi series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Code 62 connection. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. * SAE J58, JIS B 86, ISO/DIS 662 and DIN are interchangeable, except for bolt sizes. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 7

18 American Connections SAE J58 4-Bolt Flange (cont.) Inch Size (Inch Dash) Port Hose Bolt I.D. Inch Fraction (Decimal) Bolt Dimensions Inch (Decimal) Bolt Hole Spacing A Inch (Decimal) Cd. 6 Cd. 62 Cd. 6 Cd (08) 4 (2) (6) 2 (.50) 4 (.75) (.00) 5 6-8x 4 8-6x 4 8-6x x 4 2 (.50) 8-6x (.88) 7 6-4x (2.06) 9 2 (.50) 2 (2.00) 2 4 (2.25) 4 (20) 4 (.25) 7 6-4x 2 2-x (2.) (2.6) 2 (24) 2 (2) 2 (.50) 2 (2.00) 2-x 2 2-x x (2.75) 4-0x (.06) 8 (2.6) 6 (.8) Inch Size (Inch Dash) Port Hose I.D. Inch Fraction (Decimal) Flanged Head Diameter K Inch (Decimal) Cd. 6 Cd (08) 2 (.50) 6 (.9) 4 (.25) 4 (2) (6) 4 (20) 4 (.75) (.00) 4 (.25) 2 (.50) 4 (.75) 2 (2.00) 5 8 (.6) 7 8 (.88) 2 8 (2.) 2 (24) 2 (2) 2 (.50) 2 (2.00) 2 8 (2.8) 2 2 (2.8) 2 2 (2.50) 8 (.) 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

19 American Connections SAE J58 4-Bolt Flange (cont.) How to Measure Four Bolt Flange First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from center-to-center (Dimension A ) or measure the flanged head diameter. Note: CAT flanges have a.560 flange thickness (in all sizes) to correspond Caterpillar split flanges. Other flange dimensions are identical to Code 62. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 9

20 ISO Connection ISO/DIS Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. PN 5/50 bar (Code 6) is the standard series, and PN 45 bar (Code 62) is the high pressure series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the high pressure, PN 45 bar connection. Both metric and inches bolts are used. The port will have an M stamped on it if metric bolts are required. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an o-ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the o-ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. * ISO/DIS 662, DIN 20066, JIS B 86 and SAE J58 are interchangeable, except for bolt sizes. 20 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

21 ISO Connection ISO/DIS Bolt Flange* (cont.) Size mm (Inch) [Dash] ( 2) [08] 9 ( 4) [2] 25 () [6] 2 ( 4) [20] 8 ( 2) [24] 50 (2) Port Hole mm (in) 2.7 (.50) 9. (.75) 25.4 (.00).7 (.25) 8.0 (.50) 50.8 (2.00) Bolt Dimensions mm (in) PN 5/50 Bar (Cd. 6) M8x.25x x 4 M0x.5x0 8-6 x 4 M0x.5x0 8-6 x 4 M0x.5x x 2 M2x.75x5 2- x 2 M2x.75x5 2- x 2 PN 45 Bar (Cd. 62) M8x.25x x 4 M0x.5x5 8-6 x 2 M2x.75x x 4 M4x2x45 2- x 4 M6x2x x 2 4 M20x2.5x x 2 4 Bolt Hole Spacing A mm (in) PN 5/50 Bar (Cd. 6) 8.0 (.50) 47.6 (.88) 52.7 (2.06) (2.) (2.75) (.06) PN 45 Bar (Cd. 62) (.57) (2.00) 57.5 (2.25) (2.6) 79.8 (.) (.8) Inch Size Flanged Head Diameter K mm (in) PN 5/50 (Cd. 6) PN 45 Bar (Cd. 62) (.9).75 (.25) (.50) 4.28 (.6) (.75) 47.6 (.88) (2.00) 5.98 (2.) (2.8) 6.50 (2.50) (2.8) 79.8 (.) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 2

22 ISO Connection ISO 649 Port and Stud Ends with ISO 26 Threads and O-Ring Seal This port connection is similar to the SAE J54 Straight Thread O-Ring Boss (ORB). The major difference is that this connection uses metric threads. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. Metric Male Thread Female Thread Thread O.D. mm I.D. mm M8 x 8 7 M0 x 0 9 M2 x,5 2 0,5 M4 x,5* 4 2,5 M6 x,5 6 4,5 M8 x,5 8 6,5 M22 x, ,5 M27 x M x 2 M42 x M48 x M60 x * M4 x,5: Recommended for diagnostic port application. 22 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

23 German Connections DIN 76 Series This connection is frequently used in hydraulic systems. The male has a straight metric thread and a 60 (included angle) recessed cone. The female has a straight thread and a tapered nose/ Globeseal seat. The seal takes place by contact between the cone of the male and the nose of the tapered nose/globeseal flareless swivel. The threads hold the connection mechanically. Use with Pipe/Tube O.D. mm Metric Thread Size Male Thread O.D. mm 6 M2 x,5 2 0,5 8 M4 x,5 4 2,5 0 M6 x,5 6 4,5 2 M8 x,5 8 6,5 5 M22 x, ,5 8 M26 x, ,5 22 M0 x,5 0 28,5 28 M8 x,5 8 6,5 5 M45 x,5 45 4,5 42 M52 x, ,5 Female Thread I.D. mm How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 2

24 German Connections DIN 902 Series This connection style consists of a common male and three different female halves. The male has a straight metric thread, a 24 included angle and a recessed counterbore that matches the tube O.D. used with it. The female may be a tube, nut and ferrule, a tapered nose/globeseal flareless swivel or a tapered nose/globeseal flareless swivel with an O-Ring in the nose (DKO type). 24 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

25 German Connections DIN 902 Series (cont.) Tube O.D. R Dim. I.RH.* Tube O.D. R Dim. S.RH Metric Male Thread Thread Size O.D. 6 M2 x,5 2 0,5 Female Thread I.D. 8 6 M4 x,5 4 2,5 0 8 M6 x,5 6 4,5 2 0 M8 x,5 8 6,5 2 M20 x,5 20 8,5 5 4 M22 x, ,5 6 M24 x, ,5 8 M26 x, , M0 x 2, M6 x 2, M42 x 2, M45 x 2, M52 x 2, *I.RH. is a light duty system. s.rh. is a heavy duty system. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 25

26 German Connections DIN Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Form R (Code 6) is referred to as the standard duty series, and Form S (Code 62) is the heavy duty series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Form S connection. Both metric and inch bolts are used. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an o-ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the o-ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. * DIN 20066, ISO/DIS 662, JIS B 86 and SAE J58 are interchangeable, except for bolt sizes. 26 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

27 German Connections DIN Bolt Flange* (cont.) Size mm (Inch) [Dash] ( 2) [08] 9 ( 4) [2] 25 () [6] 2 ( 4) [20] 8 ( 2) [24] 50 (2) Port Hole mm (in) 2.7 (.50) 9. (.75) 25.4 (.00).7 (.25) 8.0 (.50) 50.8 (2.00) Bolt Dimensions mm (in) Form R (Cd. 6) M8x.25x x 4 M0x.5x0 8-6 x 4 M0x.5x0 8-6 x 4 M0x.5x x 2 M2x.75x5 2- x 2 M2x.75x5 2- x 2 Form S (Cd. 62) M8x.25x x 4 M0x.5x5 8-6 x 2 M2x.75x x 4 M4x2x45 2- x 4 M6x2x x 2 4 M20x2.5x x 2 4 Bolt Hole Spacing A mm (in) Form R (Cd. 6) 8.0 (.50) 47.6 (.88) 52.7 (2.06) (2.) (2.75) (.06) Form S (Cd. 62) (.57) (2.00) 57.5 (2.25) (2.6) 79.8 (.) (.8) Flanged Head Diameter K mm (in) Inch Size Form R (Cd. 6) Form S (Cd. 62) (.9).75 (.25) (.50) 4.28 (.6) (.75) 47.6 (.88) (2.00) 5.98 (2.) (2.8) 6.50 (2.50) (2.8) 79.8 (.) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 27

28 German Connections DIN 852 Male Connectors and Female Ports This DIN is controlled by Germany, but other countries may use it as a reference for their connector and port designs. The chart below illustrates the various forms and how they seal. 28 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

29 German Connections DIN 852 Metric Threads Metric Threads Male Thread O.D. A mm Female Thread I.D. B mm M2 x,5 2 0,5 M4 x,5 4 2,5 M6 x,5 6 4,5 M8 x,5 8 6,5 M20 x,5 20 8,5 M22 x, ,5 M24 x, ,5 M26 x, ,5 M27 x M0 x,5 0 28,5 M0 x M x 2 M6 x,5 6 4,5 M6 x M8 x,5 8 6,5 M8 x M42 x, ,5 M42 x M45 x,5 45 4,5 M45 x M48 x, ,5 M48 x M52 x, ,5 M52 x For DIN 852 Whitworth pipe thread dimensions, see BSPT/BSPP dimensions on page. They are the same. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 29

30 French Connections Millimetrique and GAZ Series This connection consists of a common male and two different females. The Millimetrique Series is used with whole number metric O.D. tubing and the GAZ Series is used with fractional number metric O.D. pipe size tubing. 0 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

31 French Connections Millimetrique and GAZ Threads Tubing O.D. R Dim. mm GAZ Pipe O.D. R Dim. mm Female Thread I.D. mm Metric Thread Size Male Thread O.D. mm 6 M2 x,0 2 8 M4 x,5 4 2,5 0 M6 x,5 6 4,5 2 M8 x,5 8 6,5 4,25 M20 x,5 20 8,5 5 M22 x, ,5 6 6,75 M24 x, ,5 8 M27 x, ,5 22 2,25 M0 x,5 0 28,5 25 M x,5, ,75 M6 x,5 6 4,5 0 M9 x,5 9 7,5 2 M42 x, ,5 5,50 M45 x,5 45 4,5 8 M48 x, , ,25 M52 x, ,5 45 M54 x 2, ,25 M58 x 2, How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

32 British Connections British Standard Pipe (BSP) The BSPT (tapered) connection is similar to the NPT, except that the thread pitches are different in most sizes, and the thread form and O.D. s are close but not the same. Sealing is accomplished by thread distortation. A thread sealant is recommended. The BSPP (parallel) male is similar to the NPSM male except the thread pitches are different in most sizes. The female swivel BSPP has a tapered nose/ Globeseal flareless swivel which seals on the cone seat of the male. 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

33 British Connections BSPT/BSPP Threads Inch Size Dash Size Nominal Thread Size* Male Thread O.D. (in) Female Thread I.D. (in) * Frequently, the thread size is expressed as a fractional dimension preceded by the letter G or the letter R. The G represents a parallel thread, and the R indicates a tapered thread. For example, BSPP 8-9 may be expressed as G 8, and BSPT 8-9 may be expressed as R 8. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

34 Japanese Connections JIS 0 Male (Inverted) Seat, Metric Threads (Threads per JIS B 0207) The JIS parallel (metric) is the same as the JIS parallel (PF), except for the thread difference. Male Thread O.D. mm Female Thread I.D. mm Size mm Dash Size Equivalent Thread Size 6 04 M4 x,5 4 2, M8 x,5 8 6, M22 x, ,5 9 2 M0 x,5 0 28, M x,5, M42 x, ,5 4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

35 Japanese Connections JIS Tapered Pipe (PT) (Threads per JIS B 020) The JIS tapered thread is similar to the BSPT connection in design, appearance and dimensions. The JIS tapered thread and the BSPT connection are interchangeable. Inch Size Size mm (Dash) Nominal Thread Tapered Size Male Thread O.D. Female Thread I.D. (Similar to BSPP) Frac. mm Frac. mm 4 6 (04) ,2 5 2,9 8 9 (06) , , 2 2 (08) ,0 4 9,2 4 9 (2) ,4 2 24,6 25 (6) - 5 6, 7 2 0,9 4 2 (20) , ,6 2 8 (24) , , (2) , ,4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 5

36 Japanese Connections JIS 0 Male Inverted Seat, Parallel Pipe Threads (Threads per JIS B 0202) The JIS parallel is similar to the BSPP connection. The JIS parallel thread and the BSPP connection are interchangeable. Inch Size Size mm (Dash) Nominal Thread Tapered Size Male Thread O.D. Female Thread I.D. (Similar to BSPP) Frac. mm Frac. mm 4 6 (04) ,2 5 2,9 8 9 (06) , , 2 2 (08) ,0 4 9,2 4 9 (2) ,4 2 24,6 25 (6) - 5 6, 7 2 0,9 4 2 (20) , ,6 2 8 (24) , , (2) , ,4 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

37 Japanese Connections JIS 0 Female (Cone) Seat, Parallel Pipe Threads (Threads per JIS B 0202) The Japanese JIS 0 flare is similar to the American SAE 7 flare connection in application as well as sealing principles. However, the flare angle and dimensions are different. The threads are similar to BSPP. Inch Size Size mm (Dash) Nominal Thread Tapered Size Male Thread O.D. Female Thread I.D. (Similar to BSPP) Frac. mm Frac. mm 4 6 (04) ,2 5 2,9 8 9 (06) , , 2 2 (08) ,0 4 9,2 4 9 (2) ,4 2 24,6 25 (6) - 5 6, 7 2 0,9 4 2 (20) , ,6 2 8 (24) , , (2) , ,4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 7

38 Japanese Connections JIS B 86 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Type I (Code 6) is referred to as the standard series, and Type II (Code 62) is the 6000 psi series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Type II connection. Both metric and inch bolts are used. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an o-ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. * JIS B 86, ISO/DIS 662, DIN and SAE J58 are interchangeable, except for bolt sizes. 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

39 Japanese Connections JIS B 86 4-Bolt Flange (cont.) Size mm (Inch) [Dash] 2 ( 2) [08] 9 ( 4) [2] 25 () [6] 2 ( 4) [20] 8 ( 2) [24] 50 (2) Port Hole mm (in) 2.7 (.50) 9. (.75) 25.4 (.00).7 (.25) 8.0 (.50) 50.8 (2.00) Bolt Dimensions mm (in) Type I (Cd.6) Type II (Cd.62) M8x.25x x 4 M0x.5x0 8-6 x 4 M0x.5x0 8-6 x 4 M0x.5x x 2 M2x.75x40 2- x 2 M2x.75x40 2- x 2 M8x.25x x 4 M0x.5x x 2 M2x.75x x 4 M4x2x45 2- x 4 M6x2x x 2 4 M20x2.5x x 2 4 Bolt Hole Spacing A mm (in) Type I (Cd.6) 8.0 (.50) 47.6 (.88) 52.7 (2.06) (2.) (2.75) (.06) Type II (Cd.62) (.57) (2.00) 57.5 (2.25) (2.6) 79.8 (.) (.8) Flanged Head Diameter K mm (in) Inch Size Type I (Cd.6) Type II (Cd.62) (.9).75 (.25) (.50) 4.28 (.6) (.75) 47.6 (.88) (2.00) 5.98 (2.) (2.8) 6.50 (2.50) (2.8) 79.8 (.) How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 9

40 Japanese Connections JIS 20 Kgf/cm2 4-Bolt Square Flange The JIS 4-bolt square flange connection is similar in concept to the SAE 4-bolt flange connection, except that the JIS bolt pattern is square and the flange itself is different. Size mm Appx. Inch Size Bolt Size mm* M0x.5x55 (80) M0x.5x55 (80) M2x.75x70 (00) M2x.75x70 (00) M6x2.0x90 (00) M6x2.0x90 (0) M6x2.0x90 (0) Dim. A mm Dim. B mm Dim. C mm Bolt Hole Dim. D mm *Bolt Length for Long Design 40 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

41 Japanese Connections JIS 20 Kgf/cm2 O-Ring Nominal Size mm Dim. D mm Dim. W mm ±0.5.± ±0.5.± ±0.5.± ±0.5.± ±0.5.± ±0.5.±0. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 4

42 Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes These connections are found on engine oil pans of all types ranging from on and off road vehicles, marine vessels, and construction equipment, to in-plant equipment fluid reservoirs. The thread styles range from straight threads with no chamfers to NPTF threads. Eaton has selected a single jacketed copper crush gasket to use on all FLOCS coupling and adapter straight threads where sealing is against the pan itself. In these applications there will be plugs on the equipment to measure, so the male thread dimension is given in this chart. NPTF Thread Straight Thread Tapered Thread O.D. Thread O.D. Gasket 42 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

43 Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes (cont.) Thread Size /2-20 UNF M8 x.5 M4 x.25 M0 x /4-8 UNEF -8 UNS 7 /8-8 UNS 5 /8-8 UNF /4-6 UNF 7 /8-4 UNF M24 x 2 9 /6-8 UNF /8-2 UNF M20 x.5 M25 x.5 Male Thread O.D. Inch (mm) 0.50 (2.6) 0.70 (8.0) 0.55 (4.0) 0.9 (0.0).24 (.6) 0.99 (25.2) 0.87 (22.) 0.62 (5.7) 0.74 (8.9) 0.87 (22.0) 0.94 (24.0) 0.56 (4.).2 (28.4) 0.78 (20.0) 0.98 (25.0) FD4 Drain Coupling Part Number FD FD FD N/A FD FD FD FD FD FD FD FD FD FD FD FF87 90º Adapter Part Number FF87-080S FF S FF87-080S FF S FF S FF S FF S FF S FF S FF87-080S FF87-08S FF87-082S FF87-084S FF87-086S FF87-087S How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 4

44 Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes (cont.) Thread Size M22 x.5 M24 x.5 /6-2 UN M0 x.5 /2-4 UNS M2 x.5 M4 x.5 M2 x.75 /4-4 Dryseal NPTF Male Thread O.D. Inch (mm) 0.86 (22.0) 0.94 (24.0).06 (26.8).8 (0.0) 0.49 (2.5) 0.47 (2.0) 0.55 (4.0) 0.47 (2.0).05 (26.7) FD4 Drain Coupling Part Number FD FD FD FD FD FD FD FD FD Part Number 44 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

45 O-Ring Pilot Threads How to Identify O-Ring Pilot Thread Sizes This connection is common to air conditioning systems, both in vehicle and commercial applications. Both the male and female halves of the connections have a pilot, either long or short. The seal takes place by compressing an o-ring adjacent to the bead of the tube. The threads hold the connection together mechanically. Pilot Length Pilot Length Pilot Length Pilot Length Bead O.D. Bead O.D. Bead O.D. Bead O.D. How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 45

46 O-Ring Pilot Threads How to Identify O-Ring Pilot Thread Sizes (cont.) Male Thread Female Thread O.D. (in) I.D. (in) Inch Dash Nominal Size Size Thread Frac. Decimal Nominal Frac. Decimal Inch Size Nominal Tube Size Long Pilot Bead O.D. (in) Pilot Length Short Pilot Bead O.D. (in) Pilot Length How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20

47 How to Identify Fluid Ports and Connectors E-SROV-TS009-E March 20 47

48 Eaton 465 Lone Oak Road Eden Prairie, MN 5544 USA Tel: Fax: Eaton Hydraulics Business Europe Route de la Longeraie 7 0 Morges Switzerland Tel: +4 (0) Fax: +4 (0) Eaton Hydraulics Business Asia Pacific Eaton Building No. 7 Lane 280 Linhong Rd. Changing District Shanghai 2005 China Tel: (+86 2) Fax: (+86 2) Eaton All Rights Reserved Printed in USA Document No. E-SROV-TS009-E March 20

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